Related Manuals for TKS Kuhn FeedMixer
Summary of Contents for TKS Kuhn FeedMixer
- Page 1 Operator’s manual Operator’s manual Kuhn FeedMixer From serialno.: 022 - TKS Kuhn FeedMixer EN, 2016 988876...
-
Page 2: General Safety Instructions
T. Kverneland & Sønner AS, Kvernelandsvegen 100 N-4355 Kverneland Norway declare that the product: TKS Kuhn - CENTRAMIX has been built in conformity with the Machine Directive 2006/42/EC and meets the relevant fundamental health and safety requirements. Kverneland, 9 September 2016 Tønnes Helge Kverneland... -
Page 3: Guarantee
Claims must be reported within the guarantee period. The dealer must complete a claims form for each case covered by a guarantee and send it to TKS or TKS’s distributor/ importer within the 10th of the month following the one in which the defect was reported. -
Page 4: Table Of Contents
Operator’s manual Content 1 GENERAL SAFETY INSTRUCTIONS ....... . . 2 2 FUNCTION . - Page 5 Operator’s manual 2 Function ............20 2.1 Auger .
- Page 6 Operator’s manual 6 Maintenance and care ..........33 6.1 General safety instructions .
-
Page 7: Introduction
A network of helpful dealers will be able to advise you on its use, as well as provide servicing and spare parts. All TKS products are designed, tested and built in close cooperation with farmers and machine workshops to ensure optimal effi ciency and reliability. -
Page 8: Feedmixer
Operator’s manual 1.4 FeedMixer 1.4.1 Model description and area of use FeedMixer is designed for cutting silage, round bales, square bales and most types of forage. It cuts most types of round bales and silage. The cut depends on the consistency and type of feed. FeedMixer is particularly useful for creating a good mix in a short time. -
Page 9: Machine Identifi Cation
Operator’s manual 1.4.2 Machine identifi cation The machine’s serial number and the address of the manufacturer are written on the machine. See the illustration on this page. Please use the information on the name plate when making any enquiries about spare parts or servicing. -
Page 10: Technical Data
Operator’s manual 1.4.3 Technical data Lenght Lenght Height Height Height Load Motor Size in Auger with with Type 80 VC control legs w/end door panel 3325 1691 2472 4157 2466 3455 3350 1973 2487 4177 2748 3550 3504 2242 2472 4177 3013 3660... - Page 11 Operator’s manual Measure - FeedMixer ICM_03 ICM_04...
-
Page 12: Technical Description
Operator’s manual 1.4.4 Technical description 1 Mixing hopper 5 Gear unit 9 Counter knives with activator 2 Extension kit 6 El. cabinet 3 Auger 7 Gear motor 4 Weighting cell 8 Feedout chute... - Page 13 Operator’s manual Equipement entièrement assemblé Equipment: A Loading cell B Counter knife with activator ICM_15 ICM_10...
-
Page 14: Safety
Operator’s manual Please pay particular attention to this symbol. It Safety designates a safety risk, and describes precautions that must be taken to avoid accidents. Before operating, adjusting or repairing the machine, the user, technician or owner should familiarise himself with the safety instructions contained in this installation manual. - Page 15 Operator’s manual The machine’s method of operation The operator must familiarise himself with the machine’s method of operation and function so that the machine can be used in a safe and appropriate manner. Keep a safe distance Humans and animals must be kept away from the machine when it is in operation.
-
Page 16: Additional Safety Instructions
Operator’s manual 1.5.2 Additional safety The machine is marked with a warning signs. If these signs are damaged, they must instructions be replaced. The order number is shown on the illustrations in this section. Side 17 for their location on the machine. Warning sign UH220532 (Fig. -
Page 17: Overview Of Safety Risks
Operator’s manual 1.5.3 Overview of safety risks UH220532 UH220534 988346 988346 UH220536... -
Page 18: Lifting The Machine
Be particularly careful when starting a new machine for the fi rst time. Installation faults, incorrect operation, etc. may lead to expensive repairs and loss of earnings. The TKS product guarantee does not cover damage resulting from failure to follow the recommendations contained in the instruction manual. -
Page 19: Lifting Point
Operator’s manual 1.5.6 Lifting point UH220307 ICM_22 ICM_09 Fig. 5 Lifting point Detach the four lifting points (A) after the machine is hoisted into place, and fi t them to the outside of FeedMixer for subsequent use as and when needed. See Fig. 5... -
Page 20: Function
Operator’s manual 2 Function 2.1 Auger There is a shear bolt connection between the lay shaft and the planet gear. If the machine becomes overloaded the shear bolt will shear, thus stopping power transmission to the auger. During the mixing process, the auger transports the feed upwards to the middle of the mixing hopper. -
Page 21: Overfl Ow Extension
Operator’s manual 2.3 Overfl ow extension The anti overfl ow extension (A) prevents feed from being thrown over the edge of the hopper during the mixing process. The anti overfl ow extension prevents round bales from getting stuck while it being ground See Fig. -
Page 22: Counter Knives
Operator’s manual 2.4 Counter knives A better cut is achieved by using counter knives (A). Counter knives are used to prevent rotating of round and square bales for a better cut. The counter knives move in and out automatically, depending on whether the FeedMixer is in mixing mode or discharging mode. -
Page 23: Door Location
Operator’s manual 2.5 Door location FeedMixer has as standard option 3 doors. Possible optional discharge door location can be provided on request. See Fig. 10 ICM_12 ICM_15 Fig. 10 2.6 Ladder Using a ladder (C) the operator can stand in a safe manner and keep an eye on the mixing process. -
Page 24: Positioning And Installation
Operator’s manual 3 Positioning and installation ICM_25 Fig. 12 Read before positioning FeedMixer: • The surface must be designed to withstand the load of FeedMixer. • It is important that the surface is smooth and fl at leveled to ensure that the weight system can work properly. -
Page 25: Installation
fi tted in front of the door. ICM_17 Important! • All wiring for FeedMixer is performed at the factory by TKS. • The power supply cable must be fi tted by an authorised electrician. ICM_26 • To achieve optimal operation, the power supply must have uniform and correct voltage in all phases. - Page 26 fi rst time. • Check all the functions on FeedMixer • The functions are tested from the display • Open manual control in the menu • Press and hold the keys for the various functions See User’s manual TKS Controller...
-
Page 27: Remote Control Of The Feedout Process
Operator’s manual 3.3 Remote control of the feedout process When using FeedMixer together with an automatic feeding machine, separate pieces of electrical equipment must be connected. This equipment can either be a photocell a limit switch, or a radio transmitter and receiver. -
Page 28: Using Feedmixer
Overloads reduce the performance and life time of FeedMixer. The TKS warranty does not cover damage caused by overloading. 4.1 Loading FeedMixer may only be loaded using suitable tools such as: •... -
Page 29: Loading Sequence
Operator’s manual 4.2 Loading sequence Light, dry feed is loaded fi rst, before loading heavier, wetter feed. Loading the bales • Load the driest, lightest bale fi rst. • Wait for the bale to be ground up and cut into an even mixture before loading the next bale. -
Page 30: Feed Quantities
Operator’s manual 4.3 Feed quantities The loading quantity for a FeedMixer may vary due to the diff erent feed constituents being loaded. The loading quantity depends on the following factors: • The volume of the mixing hopper • The dry matter content of all the feed con stituents •... - Page 31 Operator’s manual...
-
Page 32: Troubleshooting
Operator’s manual 5 Troubleshooting Fault Causes Procedure – error correction • The shear bolt in the bolt- • Replace the shear bolt. Auger does not rotate connection in front of the planet gear has sheared. • Voltage too high. • Check the fuses. •... -
Page 33: Maintenance And Care
Operator’s manual 6 Maintenance and care 6.1 General safety instructions • Every time the machine is used, it is impor- tant to check the condition of the machine, and to ensure that safety equipment is in place if required. • Make sure that all warning labels are in place and are legible. -
Page 34: Recommended Bolt Torque
Operator’s manual 6.2 Recommended bolt torque 10.9 Torque (Nm) 10.3 14.71 25.5 35.3 50.01 70.61 87.28 122.58 135.27 194.17 210.84 299.1 289.3 411.88 411.88 576.5 ICM_23 558.98 748.45 710.99 1000.28 Fig. 17 6.3 Cleaning Clean the machine regularly – and thoroughly when necessary. -
Page 35: Feedmixer - Operation
Operator’s manual 6.4 FeedMixer – operation • If FeedMixer is to be left inoperative over a longer period (more than one day), it must be emptied out completely. • Disconnect the machine from the power supply. • Clean the inside, outside and bottom of the machine. -
Page 36: The Auger Knives
Operator’s manual 6.6 The auger knives Important! Turn off the main switch and secure it before entering the feed mixer. • The auger knives should be sharpened regularly. • Blunt knives increase power consumption and mixing times while reducing cutting performance. - Page 37 Operator’s manual If the blades become discoloured during sharpening: • Excessive temperatures reduce the lifespan of the knives. • The blades can be switched from “aggressive” mode (1) to “normal” mode (2) by reposition knife (3) Aggressive = short mixing time, uses more power.
-
Page 38: Lubrication
Operator’s manual 6.7 Lubrication Lubricating intervals for the main driveshaft are shown in the diagram on the left. Further information can be found in the user manual published by the driveshaft manufacturer. See Fig. 22 Oil level • Always check the oil level when oil is cold. •... -
Page 39: Oil Change
Operator’s manual 6.8 Oil change Make sure that you do not slip on lubrication oil when draining and refi lling the gearbox. Remove all traces of oil from the ground using a suitable product. The drain plug for the right-angle gearbox is accessible underneath the machine. -
Page 40: Filling With A Pump
Operator’s manual 6.9 Filling with a pump • Disconnect the two hoses (1) (2) that connect the gearbox to the expansion tank (3). • When the right-angle gearbox is empty, empty the hose (1) with a maximum pressure of 1 bar (14.5 psi). This operation is necessary in order to check that the oil fl... -
Page 41: Lubrication Table
Operator’s manual 6.10 Lubrication table Description Recommended lubricant Corresponding standard Right-angle gearbox 1 auger 21L + 2,5L =23,5L SHELL OMALA 150 ISO VG 320/ SAE 80 W 90 2 augers 49L Grease SHELL RETINAX EP2 NLG1 6.11 Oil change gear motor Fig. -
Page 42: Lubricating The Power Transmission Shaft
Operator’s manual 6.12 Lubricating the power transmission shaft • Remove the protective cone (1). • Pull the protective cone (2) backwards. • Lubricate the shaft and break pin, cross 250h • Refi t the protection 100 h (3). • Turn the protective cone until it snaps into place (4). •... -
Page 43: Loading Cell Amplifier
Operator’s manual 7 Loading cell amplifi er OPERATION OF THE LOADING CELL AMPLIFIER Remove the cover. Three switches on the right of the LED display labelled UP arrow, DOWN arrow and ENTER are used for programming. UP and DOWN: Change parameter ENTER accepts the data/exits the function. -
Page 44: Recycling - Waste To Resource
8 Recycling - waste to resource - TKS’s products rely on electrical and electronic components in order to work. These fall under the generic term of EE products. TKS’s products use typical components such as cables, switches, motors, control units, etc. -
Page 45: Notes
Operator’s manual Notes... - Page 46 Operator’s manual TKS is a family owned company with a strong brand name. We are providing our customers with a unique and complete range of high quality products. www.tks-as.no T. Kverneland & Sønner AS, Kvernelandsvegen 100 N-4355 Kvernaland Norway e-post : post@tks-as.no...
Need help?
Do you have a question about the Kuhn FeedMixer and is the answer not in the manual?
Questions and answers