Sealey Professional Tools AK2941 Instruction Manual

Thank you for purchasing a Sealey Product. Manufactured to a high standard this tool will, if used according to these instructions and properly
maintained, give years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS AND CAUTIONS. USE THIS
PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND
1. SAFETY INSTRUCTIONS
 WARNING! Ensure Health & Safety, local authority, and general workshop practice regulations are adhered to when using the torch.
Familiarise yourself with the application and limitations, as well as the potential hazards, of the torch.
Replace or repair damaged parts. Use genuine parts only. Unauthorised parts may be dangerous and will invalidate the warranty.
 DO NOT repair the torch yourself, use an authorised service agent.
 WARNING! Failure to use the torch correctly may result in fire, damage and/or personal injury.
 WARNING! Use and handle the butane gas (lighter fuel) in accordance with any instructions supplied with the fuel.
Butane gas is highly flammable so keep an appropriate fire extinguisher at hand.
Ensure there are no flammable or combustible materials near the work area.
Keep the work area clean, uncluttered and ensure there is adequate ventilation and lighting.
Keep children and unauthorised persons away from the working area.
Remove ill fitting clothing. Remove ties, watches, rings, and other loose jewellery, and contain and/or tie back long hair.
Point the torch away from yourself and others when igniting flame.
Keep hands and body clear of the torch head when operating as it becomes very hot.
When using the burner holder (fig 3.A), follow operating instructions to produce correct gas flow. DO NOT use with the blue flame.
Secure unstable workpiece with a clamp, vice or other adequate holding device. DO NOT hold the workpiece by hand.
 DO NOT use the torch in an area where paint fumes, solvents or flammable liquids pose a potential hazard. Keep flammable material
away from the torch when operating. Flammable waste, such as wiping or cleaning rags, must be placed in a closed metal container and
disposed of correctly.
 DO NOT use the torch for any purpose other than for which it is designed.
 DO NOT use accessories other than those supplied with, or manufactured specifically for use with, the torch.
 WARNING! DO NOT touch the torch head during, or immediately after, use. Allow the torch to cool naturally before handling it or returning
it to its storage case.
 DO NOT get the torch wet or attempt to cool the torch with water.
 WARNING! Always point the torch away from the eyes and body when igniting and during operation. DO NOT point the torch at yourself,
others, or animals.
 DO NOT use the torch for more than 15 minutes at a time as it may overheat. After 15 minutes, allow the torch to cool before re-use.
 DO NOT lay the torch on a surface. Use stand supplied.
 DO NOT operate the torch when you are tired, under the influence of alcohol, drugs or intoxicating medication.
 DO NOT allow untrained persons or children to operate the torch.
 DO NOT operate the torch if any parts are damaged or missing as this may cause failure and/or personal injury.
 DO NOT touch the workpiece close to the heated area as it will be very hot. Allow to cool.
 DO NOT leave the torch operating unattended and DO NOT leave the torch, after use, until it has cooled.
WARNING! Ensure the Adjustment Knob is firmly closed and the flame completely extinguished after use.

When work is complete, allow the torch to cool. Clean the torch and accessories and store in a safe, dry, childproof location.
 DO NOT store in direct sun light or where the temperature could exceed 104°F / 40°C.
 DANGER! The flame is invisible in sunlight - be extremely cautious.
2. INTRODUCTION
The butane gas torch is portable and lightweight, suitable for heating, soldering, shrinking and many other applications. Powered by
butane gas (lighter fuel), the torch has a push button start and anti-flare device to enable quick and clean operation.
AK2941 is supplied with Soldering Head and Tip, Sponge and Stand.
AK2953 is supplied with, Hot Air Nozzle, Deflector Nozzle, Soldering Head and Tips, Probe, Hot Knife, Sponge and Stand.
3. PREPARATION
 WARNING! Ensure you have read and understood the safety instructions before using the torch.
NOTE: The torch is supplied without any fuel. The user must fuel the torch as follows.
3.1. TO FUEL THE TORCH.
3.1.1. Use only high quality butane gas (lighter fuel) to fill the torch.
3.1.2. Ensure the gas flow is turned off (fig.1), see on/off indicator.
3.1.3. Follow the instructions on the butane fuel container.
3.1.4. Apply the container filler tip to the torch base inlet valve (fig.2.1). Use a pumping action for best filling results.
3.1.5. The torch will take about 20 seconds to fill. Once full, allow gas in the
torch to stand and stabilise for a few minutes before use.
NOTE: Before refilling, ensure that the filler valve and the probe on the can
of lighter fluid are clean and free from dirt and debris.
Check that the correct filling adaptor is fitted to the lighter fluid refill
can. Ensure that the torch and the can of lighter fluid are at room
temperature before commencing refill.
Lighter fluid is highly flammable – refill in a well ventilated place, away
from any sources of ignition. Fill in conjunction with the operating and
safety instructions found on the can of lighter fluid.
If any spillages occur during the refilling process, allow plenty of time for escaped gas to evaporate before allowing sources of
ignition in the vicinity.
Once full, check the torch for leaks by listening for a hissing noise. If the hissing persists, do not ignite and remove the torch to a well
ventilated area until the gas has escaped – do not allow any ignition in the vicinity of the tool.
WILL INVALIDATE THE WARRANTY.
Original Language Version
Instruction Manual for:
MICRO BUTANE TORCH and
TORCH AND SOLDERING KIT
Model No's: AK2941 & AK2953
PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
fig.2
fig.1
AK2941, AK2953 Issue: 3 - 9/08/11