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MAD EasyLoad Series Service Manual
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MAD EasyLoad Series Service Manual

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Service Manual
EasyLoad
Januari, 2018
1

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Summary of Contents for MAD EasyLoad Series

  • Page 1 Service Manual EasyLoad Januari, 2018...
  • Page 2 On the next pages we explain the Electrical system of the EasyLoad. Also you wil find some service attention points...
  • Page 3 Sliding left right Make sure the pins are in and working!!! And fixed in the right position...
  • Page 4 Moving in and out. Make sure the clutch is working properly The adjustment is sealed to prevent damage You have to clean it when the fuses are blown when sliding in and out. Partnumber: EC99007 clutch complete EC99015 SHAFT COUPLER 500KG...
  • Page 5 Winch Relay This Relay switches between up and down.

  • Page 6: Main Relay

    Main Relay This Relay takes care of the 12V/24V power supply. Controlled by door switch and/or emergency stop...
  • Page 7 Relays, 5 pin. Switch Up, Down, In , Out and stop.
  • Page 8 Safety switch winch This switch ensures that one layer of cable will always remain on the drum of the winch.

  • Page 9: Maximum Weight Capacity

    Maximum weight Capacity This switch stops the winch from going up when the weight is too high.
  • Page 10 Lift Stop switch When the weight of the hook makes contact with the two copper stripes the winch stopsand the beam will not go in and out.
  • Page 11 Make sure the Connector is put in properly...
  • Page 12 There is a switch inside the connector that makes ground. The winch doesn’t go up anymore.
  • Page 13 Where are the fuses? One 30A and one 15A fuse...
  • Page 14 The main fuse, 100A, is near the battery...

  • Page 15: Door Switch

    Door switch. This switch makes sure that the system can not drain the Battery...

  • Page 16: Troubleshooting

    Trouble Shooting: Before you start make 100% sure that you have a good Battery We have the experience that a lot of problems are caused by a bad battery Trouble Shooting: Hook is not going down: No Electrical power– check battery, Main fuse, main relay, press •...
  • Page 17 Check Damaged Copper strips on the innerbeam...
  • Page 19 Changing the Carbonbrushes of the winch Torque 8-10Nm...
  • Page 20 Changing the hoist cable...

  • Page 22: Part Numbers

    Partnumbers: EE21001 EE17003 EE17002 EM90005 EE80005 EE17001 2x fuse EE17001 RELAY 5-PIN 12VDC/40A EE17007 RELAY 5-PIN 24VDC/30A (BOSCH) EE17003 RELAY WINCH 12V EE17006 RELAY WINCH 24V EE17002 RELAY 4-PIN 12VDC/150A EE17005 RELAY 4-PIN 24VDC/80A EE17012 RELAY WINCH 12V BIG WINCH EE21001 WINCH 12V EE21003...
  • Page 23 Partnumbers: EC99015 EC99007 EV10004 EX80012 EC99007 CLUTCH COMPLETE EC99015 SHAFT COUPLER 500KG EV10004 PULL SPRING EK80018 COVER EASYLOAD ELCTRONICS EX80012 HOIST CABLE 500KG EK80015 SNAP LOCK COVER EX80010 HOIST CABLE 250KG EX80011 HOIST CABLE 250KG (2 MTR. EXTRA) EM86009 CONTROLLER COMPLETE EK80018 EK80015 EM86009...
  • Page 24 Partslist Replacement parts for EasyLoad: 1-1-2018 Partnumber Discription Price EC99007 CLUTCH COMPLETE EC99015 SHAFT COUPLER 500KG spie EE01005 DOOR SWITCH EE17001 RELAY 5-PIN 12VDC/40A EE17002 RELAY 4-PIN 12VDC/150A EE17003 RELAY WINCH 12V EE17005 RELAY 4-PIN 24VDC/80A EE17006 RELAY WINCH 24V EE17007 RELAY 5-PIN 24VDC/30A (BOSCH) EE18006...
  • Page 25 EasyLoad Compact...
  • Page 27 EE17002 EM90005 EE21001 2x fuse EE17003 2x EE17001...

This manual is also suitable for:

Easyload compact