EMS EMS520 Manual

Transceiver/retro, maintenance, off stack calibration
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EMS520 MANUAL VOLUME 3
Rev 1.5 Transceiver/Retro, Maintenance, Off
Stack Calibration
APRIL 12, 2017
ENVIONMENTAL MONITOR SERVICE, INC.
POB 4340, Yalesvile, CT 06492
Sales@emsct.com

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Summary of Contents for EMS EMS520

  • Page 1 EMS520 MANUAL VOLUME 3 Rev 1.5 Transceiver/Retro, Maintenance, Off Stack Calibration APRIL 12, 2017 ENVIONMENTAL MONITOR SERVICE, INC. POB 4340, Yalesvile, CT 06492 Sales@emsct.com...
  • Page 2: Table Of Contents

    CONTENTS LIMITED WARRANTY................................2 CUSTOMER SERVICE ................................3 SECTION 1 INSTALLATION CONSIDERATIONS ........................4 ..................................4 EFORE START UP SECTION 2 TRANSCEIVER_ RETRO INSTALLATION ........................ 5 SECTION 3 OFF STACK ZERO CALIBRATION .......................... 8 ..............................9 OUTINE LEAR DJUSTMENT .............................. 10 EFLECTOR DJUSTMENT SECTION 4 MICRO-TURN AUDIT KIT ...........................
  • Page 3: Limited Warranty

    LIMITED WARRANTY EMS warranty is found in the CD supplied with monitor shipment. If you cannot find it or you have misplaced it contact EMS at and request the current Limited Warranty sales@emsct.com document. WARNINGS AND SAFETY GUIDELINES GUIDELINES FOR USER SAFETY AND EQUIPMENT PROTECTION This manual is intended to aid trained and competent personnel in the installation of this equipment.
  • Page 4: Customer Service

    Environmental Monitor Service immediately. WE will not be responsible for shortages against the packing list unless they are reported promptly. EMS will not be responsible for shortages against the packing list unless they are reported within 3 days of receiving of your shipment.
  • Page 5: Section 1 Installation Considerations

    SECTION 1 INSTALLATION CONSIDERATIONS BEFORE START UP You must complete the following before start up is attempted. • Check that all parts have the identical serial numbers. • Measure and record flange -to-flange distance to verify it is the same as final check out sheet. •...
  • Page 6: Section 2 Transceiver_ Retro Installation

    SECTION 2 TRANSCEIVER_ RETRO INSTALLATION WARNING! CONTROL UNIT, TRANSCEIVER & RETRO SERIAL NUMBERS MUST MATCH. 1) Before installing the Transceiver, Retro reflector or any type of weather cover remove the air plenum from both the Transceiver and retro reflector. Removal will make the installation easier and less chance of damage while mechanical attachment of the air plenums and optional weather covers when provided.
  • Page 7 TRANSCEIVER AND RETRO REFLECTOR ASSEMBLY 6) Attach the Transceiver and Retro reflector to the air plenum assembly by placing them on the hinge pins. 7) Close transceiver & retro and secure in place with the two hold down latches. 8) The air-purge blowers should be powered up at this time to prevent stack particulate from accumulating in the nipple and air-purge housing.
  • Page 8 BEAM ALIGNMENT PROCEDURE Note: Alignment cannot be done unless the power is applied to the stack mounted service module. The control unit does not have to be connected or powered. For alignment accuracy, the stack should be at normal temperature. 9) If not already on, turn on the power to all air purge systems and service module.
  • Page 9: Section 3 Off Stack Zero Calibration

    SECTION 3 OFF STACK ZERO CALIBRATION This procedure may be used if: A clear stack condition is not possible and the zero appears to be incorrect or if the flange to flange distance on site are different than the original factory set up. 1.
  • Page 10: Routine Clear Path Adjustment

    Note: it is common to have to adjust cal zero iris after clear stack procedure is performed. Refer to zero reflector adjustment procedure. EMS Vol. 4 section 6 Environmental Monitor Service, Inc. is available to assist you, call our service department at (203) 935-0102 or Email: techsupport@emsct.com...
  • Page 11: Cal Zero Reflector Adjustment

    CAL ZERO REFLECTOR ADJUSTMENT After a clear or off stack zero has been performed the zero reflector needs to be adjusted. 1. Find and record the zero offset value found in the Tech Setup, Tech Setup Screen 1, “Zero Cal Value". 2.
  • Page 12: Section 4 Micro-Turn Audit Kit

    FILTER CERTIFICATION QA/QC testing by EMS of the filters at an interval of not more than 6 months is recommended. Filter certification, replacement or additional Neutral Density Filters are available from EMS.
  • Page 13: Section 5 Preventive/Corrective Maintenance

    SECTION 5 PREVENTIVE/CORRECTIVE MAINTENANCE PREVENTIVE/CORRECTIVE MAINTENANCE SCHEDULE Daily: Check Zero/Span marks are within specification (+/- 2%) Check for fault conditions Monthly or as required: Clean transceiver and retro windows Check alignment, correct if necessary Check air filters replace if necessary Quarterly: All daily and monthly checks Perform COM Audit per EPA regulation 40 CFR, 60 App.
  • Page 14 Every 3-5 Years: EMS recommends periodical, depending on the severity of the sensor locations 3-5 years between overhaul of our opacity system to keep them working at their optimal level. Overhauls become necessary do to the fact that over time dust, out gassing of electronic parts, removing protective covers, etc., manifest itself as overall optics degradation causing more frequent adjustments and poor...
  • Page 15: Section 6 Spare Parts

    Digital systems Recommended Spare Parts 08/31/17 Startup of new system Recommended spare. Serial numbers are required to insure order is correct. Contact EMS for a customized quote for your facility. DESCRIPTION All system 1 per 4 inst. Or 1 per...

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