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Bluezone 420 Series Installation, Operation And Service Manual

Bluezone 420 Series Installation, Operation And Service Manual

Air cleaning system

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Installation, Operation and Service
Manual
Bluezone® Model 420
Air Cleaning System
Bluezone Products, Inc. 225 Wildwood Avenue Woburn MA 01801
www.BluezoneFresh.com
Support@BluezoneFresh.com
● 781-937-0202

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Summary of Contents for Bluezone 420 Series

  • Page 1 Installation, Operation and Service Manual Bluezone® Model 420 Air Cleaning System Bluezone Products, Inc. 225 Wildwood Avenue Woburn MA 01801 ● ● 781-937-0202 www.BluezoneFresh.com Support@BluezoneFresh.com...
  • Page 2 Bluezone Model Turn Bluezone units back on after 420. disinfectants have dissipated. Never hose down the Bluezone Model 420 or clean with a water jet. Direct flow of water onto the catalyst Electrical System can reduce its effectiveness in eliminating ozone.
  • Page 3 15 minutes before Shipping Size removing the cover. There will be residual 91cm X 51cm X 51cm ozone inside the Bluezone Model 420. Do not breathe air directly from inside the unit. Shipping Weight 28 lbs/13 kg 50°F –...
  • Page 4 Document #: BPI-PM001-01 Key Components Figure 1: Bluezone Key Components...
  • Page 5 Document #: BPI-PM001-01 Electrical System Use the first two numbers in the serial number to identify the wiring in your unit. First two numbers of serial number Wiring diagram Figure 3 Figure 4 Figure 2: Location of Serial Number...
  • Page 6 Document #: BPI-PM001-01 Wiring diagrams of the Model 420-045 and the 420-048 are shown as Figure 3 and Figure 4 respectively. Figure 3: Wiring Diagram of Model 420-045 Unit...
  • Page 7 Document #: BPI-PM001-01 Figure 4: Wiring Diagram of Model 420-048 Unit...
  • Page 8 If multiple Bluezone Model 420 units are the cord and pulling it out. If the being installed in a room, the following are...
  • Page 9 Installation instructions for the A drawing of the mounting locations on the mufflers are included in Appendix A. Model 420 is provided in Figure 5. Figure 5: Bluezone Model 420 Mount Dimensions (units in inches)
  • Page 10 Document #: BPI-PM001-01 Figure 6: Illustration of the Ceiling Mount and Shelf Mount...
  • Page 11 Document #: BPI-PM001-01 Electrical Installation The Bluezone unit is equipped with a power Warning entry module. The power cord is attached to the front of Model 420-048 must be connected to the unit and may be caught and pulled 120VAC 60Hz input only during activities in the space.
  • Page 12 Toggle the power switch to the “On” position to energize the unit. Normal Operation Once the Bluezone is switched “On”, the Display Screen will indicate “Bluezone M420” on a green background on the top line. The bottom line of the display screen will confirm bulb operation, a bulb life counter, the...
  • Page 13 Document #: BPI-PM001-01 Figure 8: Display Sequence in Time...
  • Page 14 Display Screen codes are shown in Error! Reference source not found.. Table 2: Display Screen Status Indicator Fault Codes Display Color Display Text Fault Operation Action to Take Bluezone M420 Green System operating Unit conditions Operates None Background properly.
  • Page 15 Document #: BPI-PM001-01 Diagnostics Restart the unit. a. Power “Off” unit by pressing If the Display Screen has no light or text the power switch located on then the Model 420 is not being the control panel. powered. Check the following list for b.
  • Page 16 Document #: BPI-PM001-01 Cover switch Cover switch hole Figure 9: Bluezone Cover Switch and Cover Switch Hole...
  • Page 17 Bulbs contain a small amount of mercury Bulb handling should be similar to that used for fluorescent or compact fluorescent bulbs. Bluezone Products, Inc. recommends that you take advantage of available local recycling options for CFLs. Lists of recycling facilities are available at: www.earth911.org.
  • Page 18 Document #: BPI-PM001-01 Service BULBS NEED TO BE REPLACED AFTER 8,800 HOURS OF USE. BULB KITS MUST BE PURCHASED DIRECTLY FROM BLUEZONE PRODUCTS OR AN AUTHORIZED PARTNER AS THEY ARE PROPRIETARY BULBS. Bulbs must be replaced at 8,800 hours of Please call (781) 937-0202 or email operation.
  • Page 19 Put Bulb Clips over new bulbs and use screws to tighten Bulb Clips in Wait 15 minutes for the ozone to place. clear from the Bluezone reaction Thread Bulb Support Wires through zone. bulbs and use screws to tighten Bulb Support Wires in place.
  • Page 20 Document #: BPI-PM001-01 Figure 10: Unscrew 14 Screws on Bluezone M420 Cover Bulb Support Wires to be removed ¼” screws to be removed Figure 11: Remove ¼” Screws Holding Bulb Support Wires...
  • Page 21 Document #: BPI-PM001-01 Figure 12: Remove Bulb Support Wires and Place Aside ¼” screws to remove Figure 13: Remove ¼” Screws on Bulb Support Clips...
  • Page 22 Document #: BPI-PM001-01 Figure 14: Carefully Slide off Bulb Clips using Nitrile Gloves...
  • Page 23 Document #: BPI-PM001-01 Figure 15: Completed Bulb Assembly Figure 16: Bulb Counter Reset Button...
  • Page 24 Document #: BPI-PM001-01 Appendix A: Bluezone Unistrut Channel Mount Installation Bluezone Shelf Mount Installation Muffler Installation...
  • Page 25: Mounting Kit

    Document #: BPI-PM001-01 Bluezone Unistrut® Channel Mount Installation The Bluezone Model 420 can be mounted to the ceiling using existing your facility’s existing Unistrut® metal framing system, and the Bluezone Mounting Kit as shown below. EXISTING UNISTRUT IN FACILITY MOUNTING KIT...
  • Page 26 Steel mounting plate, 12 AWG, 18” x 18” with rivet nuts installed Threaded rod ½” – 2-foot standard size, custom lengths available Strut channel nut with spring, ½” Washer, ½” Hex head screw, ½” Split lock washer, ½” Hex nuts, ½” Not included in kit... • Unistrut channel • Bluezone unit...
  • Page 27 Document #: BPI-PM001-01 Instructions 1. Insert 2 channel nuts 12” apart in Unistrut® channel. Please note Unistrut channel is existing in client facility. Figure 19: Placement of Channel Nuts in Unistrut Channel 2. Attach mounting plate to Unistrut channel by inserting hex screws with washer and lock washer into channel nuts.
  • Page 28 Document #: BPI-PM001-01 3. Insert (4) threaded rods into rivet nuts. Threaded rods should hang Bluezone at the level of the grow lights. Ensure all threaded rods are completely inserted. Custom lengths available Figure 21: Placement of Threaded Rods...
  • Page 29 4. Attach ½” hex nuts onto all threaded rods, ~1” up threaded rod. Figure 22: Attach Hex Nuts on Threaded Rods 5. Secure Bluezone to threaded rods using lock washer, washer and hex nut. This step requires two workers… one to hold the Bluezone and one to attach hardware.
  • Page 30 Document #: BPI-PM001-01 Figure 24: Completed Assembly...
  • Page 31 Document #: BPI-PM001-01 Shelf Mount Figure 25: Drawing of Shelf Mount Materials Included in kit: • Wall mount shelf • Mounting brackets • Installation screws and anchors...
  • Page 32 Document #: BPI-PM001-01 Figure 26: Shelf Mount Dimensions...
  • Page 33 Document #: BPI-PM001-01 Muffler Install Materials needed: • Bluezone muffler • 1/4” hex nut driver Instructions 1. Remove top 2 screws on the fan cover. Figure 27: Bluezone with Fan Cover Figure 28: Screws Removed...
  • Page 34 Document #: BPI-PM001-01 2. Install Bluezone muffler onto the outlet end of the Bluezone. Holes on the top of the muffler clip onto the top 2 rivets of the Bluezone outlet. Figure 29: Bluezone Outlet without Muffler Figure 30: Bluezone Outlet with Muffler...
  • Page 35 Document #: BPI-PM001-01 3. Reinstall screws into muffler and fan cover. Figure 31: Screws not installed into Bluezone Muffler and Fan Cover...
  • Page 36 Document #: BPI-PM001-01 Figure 32: Screws Installed into Bluezone Muffler and Fan Cover...
  • Page 37 Document #: BPI-PM001-01 Figure 33: Completely Installed Bluezone Muffler...
  • Page 38 Document #: BPI-PM001-01 Vendor Contact Information: Technical Support is provided by: Bluezone Products, Inc. 225 Wildwood Ave Woburn, MA 01801 (781) 937-0202 support@bluezonefresh.com...

This manual is also suitable for:

420-045420-048