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Installation & Maintenance Instructions
504-1000 Series VeriGAP™
Ultrasonic Level Switch using:
404-1000 and 404-1060 Series Electronics
Reading Office
Aberdeen Office
Cutbush Park, Danehill, Lower Earley,
Unit 6 Airside Business Park, Kirkhill Industrial Estate,
Reading, Berkshire. RG6 4UT. UK.
Dyce, Aberdeen. AB21 0GT. UK.
Tel: +44 (0)118 9311188
Tel: +44 (0)1224 725999
Email: info@able.co.uk
Email: ab@able.co.uk
Internet: www.able.co.uk
e-procurement: www.247able.com
Registered in England No: 01851002
VAT No: GB 417 2481 61
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Summary of Contents for Ametek Drexelbrook VeriGAP 504-1000 Series
- Page 1 Installation & Maintenance Instructions 504-1000 Series VeriGAP™ Ultrasonic Level Switch using: 404-1000 and 404-1060 Series Electronics Reading Office Aberdeen Office Cutbush Park, Danehill, Lower Earley, Unit 6 Airside Business Park, Kirkhill Industrial Estate, Internet: www.able.co.uk Reading, Berkshire. RG6 4UT. UK. Dyce, Aberdeen.
- Page 2 AMETEK Drexelbrook makes no warranty of any kind with regard to the material contained in this manual, including, but not limited to, implied warranties or fitness for a particular purpose. Drexelbrook shall not be liable for errors contained herein or for incidental or consequential damages in connection with the performance or use of material.
- Page 3 EDO# 09-07-102 504-1000-000-LM Issue #7 504-1000 Series VeriGAP™ Ultrasonic Level Switch using: 404-1000 and 404-1060 Series Electronics...
- Page 5 Contents...
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Page 6: Table Of Contents
Table of Contents Section 1: Introduction ........................1 General Description ......................1 VerifyTM Circuit ........................1 Model Numbering ........................ 2 Section 2: Installation ........................3 Unpacking ..........................3 Mounting The Instrument ..................... 3 Wiring The Instrument......................6 Relay Wiring ......................... 7 Section 3: Operation ........................ - Page 7 Introduction...
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Page 8: Section 1: Introduction
Introduction Section 1: Introduction General Description The 504-1000 Series ultrasonic VeriGAP™ switch is an integral assembly which senses liquid presence by ultrasonic techniques and energizes a relay which can be utilized to indicate and/or control the liquid at a predetermined level. -
Page 9: Model Numbering
504-000 Series Ultrasonic VeriGAP™ Model Numbering Technology 504 VeriGAp Switch Power / Output 0 120 VAC, DPDT Relay 1 24 VDC, DPDT Relay 2 24 VDC. Loop Powered (Separate Instruction Manual) 3 240 VAC, DPDT Relay 6 Dual Gap, 2 DPDT Relays Configuration 0 Integral Electronics 7 Remote Electronics... -
Page 10: Section 2: Installation
SECTION 2 INSTALLATION Installation Carefully remove the contents of the shipping carton and 2.1 Unpacking check each item against the packing list before destroying any Section 2: Installation packing material. If there is any shortage or damage, report it immediately to the factory (1-800-527-6297). Unpacking Carefully remove the contents of the shipping carton and check each item The 504-1200 electronic unit was designed for field mounting,... - Page 11 504-000 Series Ultrasonic VeriGAP™ All dimensions in inches (mm) Figure 2-2 Mounting Dimensions, Integral Unit Figure 2-2 Mounting Dimensions Single Gap, Integral Unit All dimensions in inches (mm) Figure 2-3 Mounting Dimensions Figure 2-3 Single Gap, Remote Unit Mounting Dimensions, Remote Mounting...
- Page 12 Installation All dimensions in inches (mm) Figure 2-4 Mounting Dimensions, Verify™ Housing Figure 2-4 Mounting Dimensions Single Gap with Verify Housing Figure 2-5 Mounting Dimensions, Dual Gap Figure 2-5 Mounting Dimensions Dual Gap...
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Page 13: Wiring The Instrument
504-000 Series Ultrasonic VeriGAP™ Wiring The Instrument CAUTION Ensure that all wiring, electrical fittings and conduit connections conform to your local electrical codes for the location and environment of use. If the 504-1000 Gap Switch is located in a hazardous environment, do not open the enclosure cover or make/break any electrical connections without first disconnecting electrical power at the source. -
Page 14: Relay Wiring
504-1000 Series Ultrasonic VeriGAP Installation Installation 2.3.1 Relay Figure 2-6 shows the relay wiring for the 504-1000. Relay Wiring Wiring LOW LEVEL HIGH LEVEL FAIL SAFE FAIL SAFE Material HIGH LEVEL Material LOW LEVEL RELAY CONTACT CHART (Power applied to instrument) Figure 2-6 Figure 2-6 Relay Wiring... - Page 15 504-000 Series Ultrasonic VeriGAP™ Figure 2-7 Wiring Diagram, 120 / 240 VAC, Integral Gap Switch Figure 2-8 Wiring Diagram, 120 / 240 VAC, Remote Gap Switch...
- Page 16 Installation Figure 2-9 Wiring Diagram, 24 VDC, Integral Gap Switch Figure 2-10 Wiring Diagram, 24 VDC, Remote Gap Switch...
- Page 17 504-000 Series Ultrasonic VeriGAP™ Figure 2-11 View 1 Wiring Diagram, 120 / 240 VAC, Gap Switch with Verify Figure 2-11 View 2 Wiring Diagram, 120 / 240 VAC, Gap Switch with Verify...
- Page 18 Installation Figure 2-12 Wiring Diagram, 120 / 240 VAC, Integral, Dual, Gap Switch Figure 2-13 Wiring Diagram, 120 / 240 VAC, Remote, Dual, Gap Switch...
- Page 19 504-000 Series Ultrasonic VeriGAP™ Figure 2-14 Wiring Diagram, 24 VDC, Integral, Dual, Gap Switch Figure 2-15 Wiring Diagram, 24 VDC, Remote, Dual, Gap Switch...
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Page 20: Section 3: Operation
Operation 504-1200 Series Ultrasonic VeriGAP Operation Section 3: Operation The VeriGAP switch operates successfully upon applying SECTION 3 Failsafe Selector OPERATION power to the unit . No further calibration or adjustments are necessary. The VeriGAP switch operates successfully upon applying power to the unit No further calibration or adjustments are necessary. -
Page 21: Manual Verify™ Test
504-000 Series Ultrasonic VeriGAP™ Manual Verify™ Test As an option, the Manual Verify test feature performs a confidence test of the system by duplicating the same signal as a high-level alarm condition. Simulating a high level with the Manual Verify test feature: •... -
Page 22: Section 4: Troubleshooting
Troubleshooting Section 4: Troubleshooting The 504-1000 Ultrasonic VeriGAP Switch is a solid-state device with no moving parts. It requires no maintenance or adjustments. The units are designed to give years of unattended service. A spare electronic chassis is recommended for every 10 units. In the event of a failed unit, this will prevent the interruption of a critical application while the unit is returned to the factory for repair. - Page 23 Section: 5...
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Page 24: Section 5: Factory Assistance And Field Service
Factory Assistance and Field Service Section 5: Factory Assistance and Field Service Telephone Assistance If you have questions about your AMETEK Drexelbrook equipment: • Contact your local Drexelbrook representative • Call the Drexelbrook Service department toll-free at: 1-800-527-6297 (US and Canada) or 215-674-1234 (Outside North America) •... -
Page 25: Equipment Return / Warranty
Ship equipment freight prepaid to: AMETEK Drexelbrook 205 Keith Valley Road Horsham, PA 19044 COD shipments will not be accepted. AMETEK Drexelbrook warrants its products free of material defects or manufacturing defects for a period of 1 year after date of shipment. -
Page 26: Section 6: Specifications
Specifications Section 6: Specifications Electronics 120 Vac ± 50/60 Hz Power Requirements 240 Vac ± 10% 50/60 Hz 18-30 Vdc 120 Vac Unit 2.5 Watts Power Consumption 240 Vac Unit 1.5 Watts 24 Vdc Unit 2.5 Watts -40°F to 160°F Ambient Temperature 1/16 inch Repeatability... -
Page 27: Sensing Element
504-000 Series Ultrasonic VeriGAP™ Sensing Element 2, 6, 12, 18, or 24 inches standard Insertion Lengths (other lengths available) Standard 316 SS Wetted Materials Optional Alloy 20, Hastelloy “C” (Consult factory for other materials) Mounting Metallic Sensors: ¾-inch NPT standard, flange mounting available. -
Page 28: Section 7: Approval Control Drawings
Approval Control Drawings Section 7: Approval Control Drawings FM and CSA Approval Control Drawings... - Page 29 504-000 Series Ultrasonic VeriGAP™...
- Page 30 Approval Control Drawings...
- Page 31 504-000 Series Ultrasonic VeriGAP™...
- Page 32 Approval Control Drawings...
- Page 33 Seller’s intellectual property rights or applicable other party is authorized to bind the AMETEK DREXELBROOK Division of AMETEK, Inc. law, or for any purposes other than that for which the items were furnished.
- Page 36 205 Keith Valley Road, Horsham, PA 19044 U.S. and Canada: 1-800-553-9092 24-Hour Service: 1-800-527-6297 International: +1 215-674-1234 Fax: +1 215-674-2731 An ISO 9001 Certified Company E-mail: drexelbrook.info@ametek.com Website: www.drexelbrook.com...
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