probst FTZ Series Operating Instructions Manual

Grab for prefabricated concrete products
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Operating Instructions
Translation of original operating instructions
Grab for prefabricated concrete products FTZ
FTZ-MAXI-50
5310.0363
V4
GB

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Summary of Contents for probst FTZ Series

  • Page 1 Operating Instructions Translation of original operating instructions Grab for prefabricated concrete products FTZ FTZ-MAXI-50 5310.0363...
  • Page 2 Bitte beachten Sie, dass das Produkt ohne vorliegende Betriebsanleitung in Landessprache nicht eingesetzt / in Betrieb gesetzt werden darf. Sollten Sie mit der Lieferung des Produkts keine Betriebsanleitung in Ihrer Landessprache erhalten haben, kontaktieren Sie uns bitte. In Länder der EU / EFTA senden wir Ihnen diese kostenlos nach.
  • Page 3: Table Of Contents

    Maintenance and care ............................18 Maintenance ..............................18 7.1.1 Mechanical ..............................18 Trouble shooting ............................19 Repairs ................................19 Safety procedures ............................20 Hints to the type plate ........................... 21 Hints to the renting/leasing of PROBST devices ..................21 5310.0363...
  • Page 4: Ec-Declaration Of Conformity

    Safety of machinery - safety distances to prevent hazard zones being reached by upper and lower limbs (ISO 13857:2008) Authorized person for EC-documentation: Name: J. Holderied Address: Probst GmbH; Gottlieb-Daimler-Straße 6; 71729 Erdmannhausen, Germany Signature, information to the subscriber: Erdmannhausen, 04.06.2018................
  • Page 5: Safety

    Safety 4 / 21 Safety Safety symbols Danger to life! Identifies imminent hazard. If you do not avoid the hazard, death or severe injury will result. Hazardous situation! Identifies a potentially hazardous situation. If you do not avoid the situation, injury or damage to property can result.
  • Page 6: Safety Marking

    Safety 5 / 21 Safety Marking PROHIBITION SIGN Symbol Meaning Order-No.: Size: 2904.0213 30 mm The transportation of non rectangular goods is not allowed! 2904.0212 50 mm 2904.0211 80 mm 2904.0210 30 mm It is not allowed to be under hanging loads. Danger to life! 2904.0209 50 mm 2904.0204...
  • Page 7: Personal Safety Requirements

    Safety 6 / 21 Each operator must have read and understood the operating instructions 2904.0665 30 mm (and all safety instructions). 2904.0666 50 mm OPTIONAL Be sure that the fork sleeves are mechanically fixed (with locking screw 2904.0223 50 mm and safety chain or rope) to the lifting device/carrier.
  • Page 8: Function Control

    Safety 7 / 21 Function Control 2.8.1 General  Before using the device check the functions and the working condition.  Maintenance and lubrication are only permitted when device is shut down!  Do not use the device, until all faults which can cause safety hazards are removed. ...
  • Page 9: Carrier / Lifting Device

    General 8 / 21 2.9.2 Carrier / Lifting device  The used carrier/lifting device (e.g. excavator) have to be in good, safe working condition.  Only authorized and qualified persons are allowed to operate the carrier/lifting device.  The operator of the carrier/lifting device must have all the necessary qualifications. ...
  • Page 10 General 9 / 21 NOT ALLOWED ACTIVITIES: Unauthorized alterations of the device and the use of any self-made additional equipment could cause danger and are therefore forbidden! Never exceed the carrying capacity/working load limit (WLL) and the nominal width/gripping range of the device.
  • Page 11: Survey And Construction

    General 10 / 21 Survey and construction Bolt for for lifting tackle (crane-hook, belt etc.) at support frame/lifting device Upper part Position for gripping range sticker Handle Holes for adjusting Monting plate for gripping range accessories: Adjustable Height Stop Automatic release Handle Technical data The exact technical data (carrying capacity (WLL), dead weight, etc.) are listed on the type plate.
  • Page 12: Installation

    Installation 11 / 21 Installation Mechanical connection Use only original accessories, in case of doubt consult the manufacturer. Take care that the carrying capacity / working load limit (WLL) of the lifting device/carrier is not exceeded, through the load of the device, the attaching devices (turning device, fork sleeves etc.) and the additional load of the gripping goods! Mechanical gripping devices always have to be gimballed, so they can swing freely in any position.
  • Page 13: Fork Sleeves (Optional)

    Installation 12 / 21 4.1.3 Fork sleeves (optional) To establish a mechanical connection between the fork lift truck and the fork sleeves you have to put the forks into the fork sleeves and fix it with the locking bolt or with a chain/rope, connected to the eyelet on the fork sleeves and the lift frame.
  • Page 14: Adjustments

    Adjustments 13 / 21 Adjustments Adjustment of the opening range Before the product can be lifted and transported, the gripping range has to be adjusted to the dimensions of the product (see the following adjustment sticker). Otherwise is not ensured that the clamping force for the secure gripping of the gripping good is adequate and it could slide down! ...
  • Page 15 Adjustments 14 / 21 The gripping range must be adjusted always in the right way (look adjustment of the gripping width). Otherwise there is no warranty that the tension force is sufficient to grip the gripping good safety and there is no danger, that it will be slide down. At the adjusting of the gripping range must be accounted, that the lower nut on the threaded rod (1) do not drive on block during the gripping action (lifting of a gripping good).
  • Page 16: Gripping Ranges

    Adjustments 15 / 21 Gripping ranges Adjusting sticker for gripping range Figure 1 It is not allowed to cross over or undercut the gripping ranges! 5310.0363...
  • Page 17: Operation

    Operation 16 / 21 Operation Operating for devices with automatic release  The device is connected to the lifting equipment/carrier (e.g. excavator).  Before lifting the device, the gripping range has to be adjusted.  The device is placed over the product, set down, the device closes round the product and it can be lifted. ...
  • Page 18 Operation 17 / 21        With faulty switching, the Device is set down with the Device is lifted through the lifting change-over switch must be gripping good (on the ground). equipment/carrier. pushed back manually (e.g. ...
  • Page 19: Maintenance And Care

    Maintenance and care 18 / 21 Maintenance and care Maintenance To ensure the correct function, safety and service life of the device the following points must be executed in the maintenance interval. Used only original spare parts, otherwise the warranty expires. All operations may only be made in closed state of the device! For all operations you have to make sure, that the device will not close unintended.
  • Page 20: Trouble Shooting

    Maintenance and care 19 / 21 Trouble shooting ERROR CAUSE REPAIR The clamping-power is not big enough, the load is slipping out (optional)   The grippers are worn Replace the grippers (optional)   The maximum load is exceed Reduce the weight of.
  • Page 21: Safety Procedures

    Maintenance and care 20 / 21 Safety procedures  It is the contractor’s responsibility to ensure that the device is checked by an expert in periods of max. 1 year and all recognized errors are removed ( see BGR 500). ...
  • Page 22: Hints To The Type Plate

    Example: Hints to the renting/leasing of PROBST devices With every renting/leasing of PROBST devices the original operating instructions must be included unconditionally (in deviation of the users country's language, the respective translations of the original operating instructions must be delivered additionally)!
  • Page 23 Greifbereich min / gripping range min 400 ~ 170 BKL 720 mm Greifbereich max / gripping range max 1250 Tragfähigkeit: 5000 [kg] Carrying Capacity: 5000 [kg] / (11000 [lbs.]) Grab for Prefabricated Concrete Products FTZ-MAXI-50 Bei Änderungen Rücksprache TB ! Gewicht: 265,6 kg Schutzvermerk nach DIN 34 beachten!
  • Page 24 20540002 20000207 20100020 30320088 43100703 43101026 43101175 21000134 21000134 43100700 siehe separate Liste see separate list 43100695 20540013 43100695 30320087 20000040 20450009 20420012 20100020 33100138 33250092 20420013 20000324 20420012 20100020 43101026 20450009 33100138 20420013 20000040 20000324 Bei Änderungen Rücksprache TB ! Gewicht: 265,5 kg Schutzvermerk nach DIN 34 beachten!
  • Page 25 40110034 siehe separate Liste see separate list Bei Änderungen Rücksprache TB ! Gewicht: 21,9 kg Schutzvermerk nach DIN 34 beachten! Nachdruck nur mit unserer Genehmigung! Benennung Datum Name Unterteil zu FTZ Erst. 26.3.2008 Ralf.Northe Gepr. 18.4.2013 Ralf.Northe Blatt Artikelnummer/Zeichnungsnummer E43100700 Kunde: Urspr.
  • Page 26 20530022 40110042 siehe separate Liste see separate list 20530039 © all rights reserved conform to ISO 16016 Datum Name Benennung Wechselautomatik WA-S Erst. 11.6.2003 Pannier Gepr. 11.10.2012 P.Hafenbrak Artikelnummer/Zeichnungsnummer Blatt E40110034 Zust. Urspr. N235-1 Ers. f. Ers. d.
  • Page 27 40110118 40110043 20530019 © all rights reserved conform to ISO 16016 Datum Name Benennung Einsatz für WA-S + WA-S/S, komplett Erst. 27.2.2014 Ralf.Northe Gepr. 28.5.2014 Ralf.Northe Artikelnummer/Zeichnungsnummer Blatt E40110042 Zust. Urspr. Ers. f. Ers. d.
  • Page 28 A53100363 FTZ-MAXI-50 29040352 (DE) 29040354 (GB) Auf beiden Seiten/on both sides 29040056 29040638 Auf beiden Seiten/on both sides Erstellt/Created: Zuletzt geändert/Last changed: Blatt / Sheet: 1 / 1 30.06.2017 / Krasnikov, Igor 07.07.2017 / Krasnikov, Igor Einige der Abbildungen sind möglicherweise optionales Zubehör des Gerätes/Some of pictures may be optional equipment of the device.
  • Page 29 After each completed performance of a maintenance interval the included form must be fill out, stamped, signed and send back to us immediately 1) via e-mail to service@probst-handling.de / via fax or post Operator: _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _...

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Ftz-maxi-50Ftz-maxi-405310.0363

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