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INSTALLATION INSTRUCTIONS
SECURITY SHUTTER
MODEL 523
READ THESE INSTRUCTIONS THOROUGHLY
BEFORE ATTEMPTING TO INSTALL THIS DOOR!
TABLE OF CONTENTS
WHEN INSTALLATION
Warnings & Safety Information ................... 2
Key Drawing ..................................................... 3
IS COMPLETE PLEASE
Maintenance Instructions ............................ 4
Pre-Installation Checks & Tasks ................... 5
LEAVE THIS MANUAL
Face of Wall Installation ............................. 6-9
Between Jamb Installation .................. 10-13
WITH THE END USER!
Motor wiring and Limit Setting ......... 14-16
Warranty.............................................................17
356914-0004 REVC 04/06/2020
©Copyright 2020 Wayne Dalton, a division of Overhead Door Corporation
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Summary of Contents for Wayne-Dalton 523
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Page 1: Table Of Contents
INSTALLATION INSTRUCTIONS SECURITY SHUTTER MODEL 523 READ THESE INSTRUCTIONS THOROUGHLY BEFORE ATTEMPTING TO INSTALL THIS DOOR! TABLE OF CONTENTS WHEN INSTALLATION Warnings & Safety Information ....2 Key Drawing ............. 3 IS COMPLETE PLEASE Maintenance Instructions ......4 Pre-Installation Checks & Tasks ....5 LEAVE THIS MANUAL Face of Wall Installation ...... -
Page 2: Warnings & Safety Information
SAFETY INFORMATION OVERVIEW OF POTENTIAL HAZARDS READ THIS SAFETY INFORMATION Overhead doors are large, heavy objects that move with the help of springs under high tension and electric motors. Since moving objects, springs under tension, and electric motors can cause injuries, your safety and the safety of others depend on you reading the information in this manual. If you have questions or do not understand the information presented, call your nearest trained door system technician. -
Page 3: Key Drawing
KEY DRAWING Security Shutter with parts. Right hand door is illustrated. Guides for face of wall mounting shown. FASCIA PLATE CURTAIN (ONLY USED WITH WRAP BETWEEN JAMB MOUNT) HOOD CURTAIN HEAD STOPPER ASSEMBLY CURTAIN STOPPER STANDOUT TUBE (NOT NEEDED IN STANDOUT TUBE ALL APPLICATIONS) (NOT NEEDED IN... -
Page 4: Maintenance Instructions
DOOR INSTALLATION DATA SHEET A sample of the “DOOR INSTALLATION DATA” sheet is shown here. Locate the work order “Door Installation Data” sheet inside the door hardware box. You will need to refer to the “Door Installation Data” sheet. See FIG 2. Factory order number on door components must match with factory order number on the “Door Installation Data”... -
Page 5: Pre-Installation Checks & Tasks
PRE-INSTALLATION CHECK LIST Verify that the door installation can be accomplished before proceeding: Header • Locate the work order “DOOR INSTALLATION DATA” sheet, see FIG 2, inside the door hardware box. • Does the wall opening shown in FIG 3 match the Opening Width and Height shown on the “Door Opening Jamb Installation Data”... -
Page 6: Face Of Wall Installation
FACE OF WALL INSTALLATION STEP 1 STEP 1 INSTALL CURTAIN GUIDES TO JAMB • Mount curtain guides to the wall surface using supplied fasteners. See FIG 5A and 5B. • Check “G” Dimension as illustrated in FIG 4 on page 5. “G” Dimension must match your “DOOR INSTALLATION DATA” sheet. •... - Page 7 WARNING WARNING Prior to winding or making adjustments to the springs, ensure you Are winding in the proper direction as stated in the Installation Instructions. Otherwise the spring fittings may release from spring if not wound in the proper direction and could result in severe or fatal injury. WARNING WARNING Winding torsion spring(s) is an extremely dangerous procedure and should be performed only by a trained door system technician using proper tools and instructions.
- Page 8 STEP 6 STEP 6 ATTACH GUIDE COVERS • Align guide covers on guides and snap into place. See FIG 12A. • If needed guide covers can be removed using a flat head screw driver. STEP 7 STEP 7 PLACE WARNING LABEL •...
- Page 9 STEP 8 STEP 8 LEVEL DOOR (IF NEEDED) • If during previous step the door rolled up level and straight, skip this step. A. Check that guides are plum, square, level, and are properly mounted onto floor and wall. B. Check that the pipe is level. C.
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Page 10: Between Jamb Installation
BETWEEN JAMB INSTALLATION WARNING WARNING Follow instructions and use proper lifting equipment and correct lifting procedure to avoid serious injury or death. STEP 1 STEP 1 INSTALL CURTAIN GUIDES AND HEAD ASSEMBLY • Lift head assembly with fork lift and insert both support bars into curtain guides. See FIG 15 •... - Page 11 WARNING WARNING Prior to winding or making adjustments to the springs, ensure you are winding in the proper direction as stated in the installation instructions. The spring fittings may release from spring if not wound in the proper direction and could result in severe or fatal injury. WARNING WARNING Winding torsion spring(s) is an extremely dangerous procedure and should be performed only by a trained door system technician using proper tools and instructions.
- Page 12 STEP 5 STEP 5 ATTACH GUIDE COVERS • Align guide covers on guides and snap into place. See FIG 22A. • If needed guide covers can be removed using a flat head screw driver. STEP 6 STEP 6 PLACE WARNING LABEL •...
- Page 13 STEP 7 STEP 7 LEVEL DOOR (IF NEEDED) • If during previous step the door rolled up level and straight, skip this step. A. Check that guides are plum, square, level, and are properly mounted onto floor and wall. B. Check that the pipe is level. C.
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Page 14: Motor Wiring And Limit Setting
MOTOR WIRING WARNING WARNING Incoming power must meet all NEC and local building codes, plus be properly sized for the motor. To avoid the risk of electrical shock, the motor must be properly grounded. Always install the power cable with a drip loop to prevent water penetration. WARNING WARNING To avoid serious injury or death:... - Page 15 LIMIT SETTING INSTRUCTIONS WARNING WARNING To avoid serious injury or death DO NOT calibrate motor or operate door unless doorway is in sight and free of obstructions. Keep clear of opening while door is moving. WARNING CAUTION To avoid damage to the door system, set the limits according to the instructions on this page: -DO NOT use the door for standard operation before the limits have been set.
- Page 16 LIMIT SETTING INSTRUCTIONS WARNING WARNING To avoid serious injury or death DO NOT calibrate motor or operate door unless doorway is in sight and free of obstructions. Keep clear of opening while door is moving. WARNING CAUTION To avoid damage to the door system, set the limits according to the instructions on this page: -DO NOT use the door for standard operation before the limits have been set.
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Page 17: Warranty
MAINTENANCE INSTRUCTIONS OWNER’S RECOMMENDED PREVENTATIVE • Establish relationship with experienced, service-oriented professionals MAINTENANCE RECOMMENDED SCOPE OF WORK FOR PROFESSIONAL SECURITY SHUTTER PREVENTIVE MAINTENANCE To keep shutter in good working condition, these are some things we recommend PROGRAM doing: • Keep guides of shutter system free from any debris at all times. It is recommended that you arrange for a Wayne Dalton dealer’s professional installer/technician to perform the following as precautionary measures to keep Every month... - Page 18 356914-0004 REVC 04/06/2020 ©Copyright 2020 Wayne Dalton, a division of Overhead Door Corporation...