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Pioneer SD-533HD5 Service Manual

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HDTV PROJECTION MONITOR
SD-533HD5
SD-643HD5
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model
Type
SD-533HD5
‡
KUXC/CA
‡
KBXC
CONTENTS
1. SAFETY INFORMATION ....................................... 2
4. PCB CONNECTION DIAGRAM ........................... 82
5. PCB PARTS LIST .............................................. 108
6. ADJUSTMENT ................................................... 118
PIONEER ELECTRONIC CORPORATION
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER ELECTRONIC NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
c
PIONEER ELECTRONIC CORPORATION 2001
SD-643HD5
‡
AC120V
AC120V
4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
Power Requirement
7. GENERAL INFORMATION .................................. 140
7.1 DIAGNOSIS ................................................... 140
7.1.1 DIAGNOSIS METHOD ............................. 140
7.1.2 DISASSEMBLY ....................................... 144
7.1.3 WIRING DIAGRAM .................................. 147
7.2 PARTS .......................................................... 150
7.2.1 IC ............................................................. 150
7.3 EXPLANATION .............................................. 192
ORDER NO.
ARP3094
Remarks
T - ZZY JULY 2001 Printed in Japan

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  • Page 1: Table Of Contents

    PIONEER ELECTRONIC CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER ELECTRONIC NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936 PIONEER ELECTRONIC CORPORATION 2001 T –...

  • Page 2: Safety Information

    SD-533HD5, SD-643HD5 1. SAFETY INFORMATION This service manual is intended for qualified service technicians ; it is not meant for the casual do-it- yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual.
  • Page 3 AC Leakage Test 1.2 PRODUCT SAFETY NOTICE Many electrical and mechanical parts in PIONEER set have special ANY MEASUREMENTS NOT WITHIN THE LIMITS safety related characteristics. These are often not evident from visual OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL...
  • Page 4 SD-533HD5, SD-643HD5 1.3 CHARGED SECTION, HIGH VOLTAGE GENERATING POINT AND X-RAY PROTECTION Charged section High voltage generating point The circuit in which the commercial AC power is used as it is The place where voltage of over 100V is generated.

  • Page 5: Exploded Views And Parts List

    See Contrast table (2) Laminated Sheet Upper AHG1311 Laminated Sheet Under See Contrast table (2) (2) CONTRAST TABLE SD-533HD5/KUXC/CA, KBXC and SD-643HD5/KUXC/CA are constructed the same except for the following : Part No. Mark Symbol and Description SD-533HD5 SD-643HD5 Remarks...
  • Page 6 SD-533HD5, SD-643HD5 2.2 FRONT SECTION SD-643HD5 Only SD-643HD5 Only...
  • Page 7 AAK2769 Switch Cover AMR3272 RLS Lens AAK2770 Screw ABA1286 Screw ABA1299 (2) CONTRAST TABLE SD-533HD5/KUXC/CA, KBXC and SD-643HD5/KUXC/CA are constructed the same except for the following : Part No. Mark Symbol and Description SD-533HD5 SD-643HD5 Remarks KUXC/CA KBXC KUXC/CA Screen Frame H Assy 53...
  • Page 8 SD-533HD5, SD-643HD5 2.3 REAR SECTION SD-643HD5 Only SD-643HD5 Only SD-533HD5 Only Refer to "2.5 CRT BLOCK". Refer to "2.4 CHASSIS SECTION".
  • Page 9 AEC1611 Screw ABA1296 Cabinet Wire Holder AEC1263 Caster AMR2547 Screw ABA1287 (2) CONTRAST TABLE SD-533HD5/KUXC/CA, KBXC and SD-643HD5/KUXC/CA are constructed the same except for the following : Part No. Mark Symbol and Description SD-533HD5 SD-643HD5 Remarks KUXC/CA KBXC KUXC/CA AMR3244...
  • Page 10 SD-533HD5, SD-643HD5 2.4 CHASSIS SECTION...
  • Page 11 AEC1806 Fuse (FU304 : 4A/ 125V) REK1082 Cabinet Wire Holder AEC1263 Rear Panel ANC2339 (2) CONTRAST TABLE SD-533HD5/KUXC/CA, KBXC and SD-643HD5/KUXC/CA are constructed the same except for the following : Part No. Mark Symbol and Description SD-533HD5 SD-643HD5 Remarks KUXC/CA...
  • Page 12 SD-533HD5, SD-643HD5 2.5 CRT BLOCK 20 6...
  • Page 13 Lead Clamper M AEC1611 CRT Amp Holder AMR3241 CRT Stand See Contrast table (2) (2) CONTRAST TABLE SD-533HD5/KUXC/CA, KBXC and SD-643HD5/KUXC/CA are constructed the same except for the following : Part No. Mark Symbol and Description SD-533HD5 SD-643HD5 Remarks KUXC/CA...

  • Page 14: Block Diagram And Schematic Diagram

    SD-533HD5, SD-643HD5 3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM 3.1 BLOCK DIAGRAM 3.1.1 OVERALL BLOCK DIAGRAM SIGNAL ASSY TUNER BLOCK SCL1,SDA1,AFT2 TWIN PICTURE Q2204,Q2205 MAIN COLOR BLOCK DECODER BLOCK S.DET HSYNC2 MCOMPSW IC2602 Q2107,Q2110 HSYNC1 NJM2233BM S.DET IC2503 IC3004 LC32V4265JL-25S IS41C16256-35K...
  • Page 15 SD-533HD5, SD-643HD5 VIDEO IP SERVICE ASSY IP BLOCK IPVS IC3601,IC3604 MS82V18520-8GA IPCLK IPDATA SGRAM IC3205 IPBUSY IC3201 IC3401 IPERR TC74HC126AF IPRST CXA3106Q PE5066A IC101 u-COM PLLCLK PASS IC3801 PLLDATA 480PSW HD64F3067RF20 PLLBUSY IC3501 IPVS PE5067A VSTD YPbPr TY TCB IC3104...
  • Page 16 SD-533HD5, SD-643HD5 3.1.2 U-COM BLOCK SIGNAL ASSY FRONT LED ASSY AV I/O TUNER 1 TUNER 2 & COMPOX2 BLOCK BLOCK SYNC DET. YGSW FRONT BLOCK HOSCSW SDA2 BLOCK SYNCDET SCL2 ANTSW SDA1 HSYNC2 SDA1 FMONO SCL1 SCL1 ATF2 MONMUTE SAP1...
  • Page 17 SD-533HD5, SD-643HD5 VIDEO IP SERVICE ASSY VIDEO BLOCK TWIN I/P • RESIZE PICTURE BLOCK RGB SEL BLOCK VDRV RGBSEL JUNGLE STDSW SCL3 PASS RST SCL1 PLLDATA BLOCK VMUTE SDA1 PLLCLK SDA3 BLACK 43RST PLLENB LEVEL IPRST MASKMUTE BLACKSW EXPAND 480PSW...
  • Page 18 SD-533HD5, SD-643HD5 3.1.3 SIGNAL ASSY Assembly Structure SIGNAL ASSY (AWV1891) TUNER 1 Block MAIN U-COM Block TUNER 2 Block 3D Y/C SEP Block MAIN COLOR DECODER Block AV I/O Block SUB COLOR DECODER Block SYNC Block SYNC DET Block Block Diagram...
  • Page 19 SD-533HD5, SD-643HD5 3.1.4 VIDEO IP SERVICE and DEFLECTION SERVICE ASSYS Assembly Structure VIDEO IP SERVICE ASSY (AWV1910) VIDEO Block SUB U-COM IP Block Block TWIN PICTURE Block DEFLECTION SERVICE ASSY (AWV1909) DYNAMIC FOCUS Block CONVERGENCE HORIZONTAL AMP Block DEFLECTION Block...
  • Page 20 SD-533HD5, SD-643HD5 3.1.6 POWER SUPPLY ASSY Assembly Structure POWER SUPPLY ASSY (AWV1887) AUDIO Block SECONDARY STANDBY Block Block AUDIO Block PRIMARY Block VELOCITY MODULATION Block POWER SUPPLY Block AUDIO Block AUDIO Block IC902 BD3867AS IC901 LA4282 PRE AMP POWER AMP...
  • Page 21 SD-533HD5, SD-643HD5 POWER SUPPLY Block POWER SW ASSY (AWZ6611) S1196 MAIN POWER POWER SUPPLY ASSY CN1196 (AWV1887) CN101 CN201 STANDBY RY201 FU201 D102 LIVE AC IN Block CN302 T101 D103 V+5STB NEUTRAL D201 T201 CN301 D327 C342 RY202 FU301 D326...
  • Page 22 SD-533HD5, SD-643HD5 3.2 SHORT ASSY and OVERALL WIRING DIAGRAM Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST". SPEAKER (APV1021) FRONT INPUT FRONT LED REMOTE ASSY ASSY SENSOR (AWZ6609)
  • Page 23 SD-533HD5, SD-643HD5 L4-L6 : VM COIL (ATL1137) L1-L3 : DEFLECTION YOKE (ATL1144) CN1106 CN1105 CN1103 CN1104 CN1056 CN1055 CN1054 CN1053 CN751 CN306 CN1001 CN1002 CN1003 CN1006 CN1004 FOCUS VR (ACX1097) B CRT DRIVE ASSY CN401 CN402 CN403 (AWZ6607) G CRT DRIVE ASSY...
  • Page 24 SD-533HD5, SD-643HD5 3.3 SIGNAL ASSY (1/7) RF SWITCH SIGNAL ASSY (AWV1891) TUNER BLOCK TV FRONT-END SYSTEM UNIT 5.7V TV FRONT-END SYSTEM UNIT 12.7V TUNER 1 BLOCK TUNER 2 BLOCK...
  • Page 25 SD-533HD5, SD-643HD5 (TV1) : VIDEO SIGNAL ROUTE (TV1) (TV2) : VIDEO SIGNAL ROUTE (TV2) (TV1) : AUDIO SIGNAL ROUTE (TV1) : The power supply is shown with the marked box. (TV1) (TV1) (TV1) (TV1) S. DET (TV1) (TV1) TUNER 1 BLOCK...
  • Page 26 SD-533HD5, SD-643HD5 3.4 SIGNAL ASSY (2/7) SIGNAL ASSY (AWV1891) AV I/O BLOCK (TV2) (TV1) (TV1) (SUB) (SUB) AV SW (PR_SUB) (PB_SUB) (SUB)
  • Page 27 SD-533HD5, SD-643HD5 (PB) : VIDEO SIGNAL ROUTE : Y SIGNAL ROUTE : C SIGNAL ROUTE : PB SIGNAL ROUTE (PB_SUB) (SUB) (SUB) (SUB) : PB SIGNAL ROUTE (SUB) : Y SIGNAL ROUTE (SUB) : C SIGNAL ROUTE (SUB) : VIDEO SIGNAL ROUTE (SUB)
  • Page 28 SD-533HD5, SD-643HD5 3.5 SIGNAL ASSY (3/7) SIGNAL ASSY (AWV1891) 3D Y/C SEP BLOCK...
  • Page 29 SD-533HD5, SD-643HD5 : VIDEO SIGNAL ROUTE : Y SIGNAL ROUTE : C SIGNAL ROUTE 3D Y/C SEP. & 3D NR 4M DRAM...
  • Page 30 SD-533HD5, SD-643HD5 3.6 SIGNAL ASSY (4/7) SIGNAL ASSY (AWV1891) MAIN & SUB COLOR DECODER BLOCK IC2601 : MAIN COLOR DEMODULATION (PR) (PB) 4.9V 5.4V 4.7V 5.4V 8.9V (SUB) (SUB) (SUB) (SUB) 5.4V (PB_SUB) (PR_SUB) 4.6V (SUB) 8.9V 5.4V (SUB) (SUB)
  • Page 31 SD-533HD5, SD-643HD5 (SUB) (PB) : VIDEO SIGNAL ROUTE (SUB) : PB SIGNAL ROUTE (PB_SUB) : Y SIGNAL ROUTE : PB SIGNAL ROUTE (SUB) (SUB) (PR) : PR SIGNAL ROUTE : Y SIGNAL ROUTE (SUB) (PR_SUB) : PR SIGNAL ROUTE (SUB)
  • Page 32 SD-533HD5, SD-643HD5 3.7 SIGNAL ASSY (5/7) SIGNAL ASSY (AWV1891) MAIN U-COM BLOCK CN1151 CN1191...
  • Page 33 SD-533HD5, SD-643HD5 EEPROM IC2302 PD5688A9 MAIN U-COM RESET IC...
  • Page 34 SD-533HD5, SD-643HD5 3.8 SIGNAL ASSY (6/7) SIGNAL ASSY (AWV1891) SYNC DET. BLOCK...
  • Page 35 SD-533HD5, SD-643HD5 SYNC SEP. SYNC WIDTH...
  • Page 36 SD-533HD5, SD-643HD5 3.9 SIGNAL ASSY (7/7) SIGNAL ASSY (AWV1891) SYNC BLOCK V. BLK WIDTH EXPANSION...
  • Page 37 SD-533HD5, SD-643HD5 3.10 FRONT LED, FRONT INPUT and REMOTE SENSOR ASSYS FRONT LED ASSY (AWZ6608) ROOM LIGHT SENSOR CN2301 SWITCHES S1151 : POWER S1152 : INPUT/SET S1153 : CH - S1154 : VOL - FRONT INPUT ASSY (AWZ6609) S1155 : VOL +...
  • Page 38 SD-533HD5, SD-643HD5 3.11 VIDEO IP SERVICE ASSY (1/9) VIDEO IP SERVICE ASSY (AWV1910) SUB U-COM BLOCK 1/10W 4.9V EEPROM CN903 4.9V CN902 To AUTO CONVER...
  • Page 39 SD-533HD5, SD-643HD5 : AUDIO SIGNAL ROUTE PD5689A9 SUB U-COM 4.9V 4.9V RESET IC...
  • Page 40 SD-533HD5, SD-643HD5 3.12 VIDEO IP SERVICE ASSY (2/9) 5.7V 4.9V 1.7V 1.5V 0.3V (480i) (480i) 2.8V 4.9V 4.8V (480P) 2.2V (480i) (480P) 2.8V 2.8V (480P) (480i) 2.5V (480P) (480i) (480P) 2.8V H. PHASE ADJ...
  • Page 41 SD-533HD5, SD-643HD5 VIDEO IP SERVICE ASSY (AWV1910) I/P BLOCK (1/5)(A/D & PLL) (480P) : Y SIGNAL ROUTE (480P) (480i) : Y SIGNAL ROUTE (480i) (480i) (480P) (480i) (480P) : The power supply is shown with the marked box.
  • Page 42 SD-533HD5, SD-643HD5 3.13 VIDEO IP SERVICE ASSY (3/9) VIDEO IP SERVICE ASSY (AWV1910) I/P BLOCK (2/5)(IC101)
  • Page 43 SD-533HD5, SD-643HD5...
  • Page 44 SD-533HD5, SD-643HD5 3.14 VIDEO IP SERVICE ASSY (4/9) VIDEO IP SERVICE ASSY (AWV1910) I/P BLOCK (2/5)(IC102)
  • Page 45 SD-533HD5, SD-643HD5...
  • Page 46 SD-533HD5, SD-643HD5 3.15 VIDEO IP SERVICE ASSY (5/9) (PB) (PR) (480P) SGRAM...
  • Page 47 SD-533HD5, SD-643HD5 (480P) : Y SIGNAL ROUTE (480P) VIDEO IP SERVICE ASSY (PB) : PB SIGNAL ROUTE (AWV1910) (PR) : PR SIGNAL ROUTE I/P BLOCK (4/5)(RESIZE & SGRAM) (PB) (PB) (PB) (PR) (PR) (PR) (PR) (480P) (480P) (480P) SGRAM...
  • Page 48 SD-533HD5, SD-643HD5 3.16 VIDEO IP SERVICE ASSY (6/9)
  • Page 49 SD-533HD5, SD-643HD5 VIDEO IP SERVICE ASSY (AWV1910) I/P BLOCK (5/5)(I/P U-COM) D3809 D3810 1SS352 1SS352...
  • Page 50 SD-533HD5, SD-643HD5 3.17 VIDEO IP SERVICE ASSY (7/9) (PB) (PR) (PR) (PR) (PR) (PR) (PB) (PB) (PB) (PB) (PR_SUB) (PR_SUB) (PR_SUB) (PR_SUB) (PB_SUB) (SUB) (PB_SUB) (PB_SUB) (PB_SUB) (SUB) (SUB) (SUB) (SUB)
  • Page 51 SD-533HD5, SD-643HD5 (PB) (PB) VIDEO IP SERVICE ASSY (PR) (PR) (AWV1910) TWIN PICTURE BLOBK (1/2) 4M DRAM TWIN PICTURE : Y SIGNAL ROUTE (SUB) : Y SIGNAL ROUTE (SUB) (PB) : PB SIGNAL ROUTE (PB_SUB) : PB SIGNAL ROUTE (SUB)
  • Page 52 SD-533HD5, SD-643HD5 3.18 VIDEO IP SERVICE ASSY (8/9) VIDEO IP SERVICE ASSY (AWV1910) (SUB) (PB_SUB) TWIN PICTURE BLOBK (2/2) (PR_SUB) : Y SIGNAL ROUTE (SUB) : Y SIGNAL ROUTE (SUB) (PB) : PB SIGNAL ROUTE (PB_SUB) : PB SIGNAL ROUTE (SUB)
  • Page 53 SD-533HD5, SD-643HD5 J301 (SUB) (SUB) (PB_SUB) (PB_SUB) (PR_SUB) (PR_SUB) CN2601 (SUB) (PB_SUB) (PR_SUB) CN2603 (PR) (PR) (PR) (PR) (PR) (PB) (PB) (PB) (PB) (PB)
  • Page 54 SD-533HD5, SD-643HD5 3.19 VIDEO IP SERVICE ASSY (9/9) VIDEO IP SERVICE ASSY (AWV1910) VIDEO BLOCK 4.9V 2.5V (480P) (480P) (480P) (PB) (PB) (PB) (PR) (PR) (PR) (480P) (1080i or 480P) (PR) (PB) (480P) (PR) (PR) (PB) (PB) (1080i or 480P)
  • Page 55 SD-533HD5, SD-643HD5 : The power supply is shown with the marked box. (1080i) : Y SIGNAL ROUTE (1080i) (480P) : Y SIGNAL ROUTE (480P) (PB) : PB SIGNAL ROUTE (PR) : PR SIGNAL ROUTE : R SIGNAL ROUTE : R SIGNAL ROUTE...
  • Page 56 SD-533HD5, SD-643HD5 3.20 R, G and B CRT DRIVE ASSYS R CRT DRIVE ASSY (AWZ6605) FOCUS VR CN306 R CRT CN1901 Q1003 : R DRIVE CN751 Q1001, Q1002 : R AMP. R VM COIL G CRT DRIVE ASSY (AWZ6606) FOCUS VR...
  • Page 57 SD-533HD5, SD-643HD5 : R SIGNAL ROUTE Input Signal : G SIGNAL ROUTE Input : INPUT 1 (COMPOSITE) Video Signal : EIA Color-bar : B SIGNAL ROUTE Picture Quality : STANDARD Range : DC Range Q1001 Emitter Q1051 Emitter Q1101 Emitter V: 50V/div.
  • Page 58 SD-533HD5, SD-643HD5 3.21 DEFLECTION SERVICE ASSY (1/3) DEFLECTION SERVICE ASSY (AWV1909) V. DEF BLOCK V WAVEFORM GENERATOR V. DEF PRE AMP IC805 : V. DEF PIN KEYS SIGNAL GENERATOR...
  • Page 59 SD-533HD5, SD-643HD5 V. DEF AMP 0.7V...
  • Page 60 SD-533HD5, SD-643HD5 3.22 DEFLECTION SERVICE ASSY (2/3) DEFLECTION SERVICE ASSY (AWV1909) CONV. AMP BLOCK -20.2V -19V -20.2V -20.2V -20.8V CN904...
  • Page 61 SD-533HD5, SD-643HD5 : The power supply is shown with the marked box. -20.2V -19V -20.2V -20.2V L1 (R) L2 (G) L3 (B) CN1202 CN1201...
  • Page 62 SD-533HD5, SD-643HD5 3.23 DEFLECTION SERVICE ASSY (3/3) CN905 CN304 1/3, 2/3 118.4V 117.8V 117.2V CN305 117.2V ADX2667 0.1V 3.1V 3.2V 0.6V 11.9V 16.2V 22.4V 12.6V 10.5V 0V 0V 0.6V 8.4V 7.8V 118.1V 4.6V 99.5V 98.4V 1.8V 72.2V 18.5V 4.7V 4.2V 0.4V...
  • Page 63 SD-533HD5, SD-643HD5 DEFLECTION SERVICE ASSY : The power supply is shown with the marked box. (AWV1909) H. DEF, HV and DF BLOCK ANODE DISTRIBUTER FOCUS FOCUS VR V1-V3 CRT GND 11.3V VR602 : X-RAY ADJ 9.1V 14.4V 13.8V 11.3V 11.3V 8.5V...
  • Page 64 SD-533HD5, SD-643HD5 3.24 DIGITAL CONV. ASSY DIGITAL CONV. ASSY (AWV1892) 4.9V 3.3V 4.9V 4.9V EEPROM DIGITAL CONVERGENCE PLL CN406 CN405...
  • Page 65 SD-533HD5, SD-643HD5 6ch DAC : The power supply is shown with the marked box.
  • Page 66 SD-533HD5, SD-643HD5 3.25 POWER SW and POWER SUPPLY (1/3) ASSYS POWER SUPPLY ASSY (AWV1887) STANDBY, PRIMARY and SECONDARY BLOCK MAIN POWER STANDBY POWER SW ASSY (AWZ6611) STB5V AC IN : CHARGED SECTION 120V PRIMARY SECONDARY...
  • Page 67 SD-533HD5, SD-643HD5 • NOTE FOR FUSE REPLACEMENT FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. CAUTION - REPLACE WITH SAME TYPE AND RATINGS ONLY. CN3103 CN2303 CN2602 CN1903 J501 CN501 CN1006...
  • Page 68 SD-533HD5, SD-643HD5 3.26 POWER SUPPLY ASSY (2/3) CN1402 CN1401 CN404 CN502 TRAP BLOCK PRE AMP...
  • Page 69 SD-533HD5, SD-643HD5 : AUDIO SIGNAL ROUTE POWER SUPPLY ASSY (AWV1887) AUDIO & EQ BLOCK IC902 IC901 Voltage Voltage 16.2 16.0 0 to 5 32.9 0 to 5 16.2 POWER AMP HEAT SINK ISOLATION SHEET PLATE SPRING...
  • Page 70 SD-533HD5, SD-643HD5 3.27 POWER SUPPLY ASSY (3/3) POWER SUPPLY ASSY (AWV1887) VM BLOCK CN1001 CN1056 CN1106...
  • Page 71 SD-533HD5, SD-643HD5 WAVEFORMS Note : The encircled numbers denote measuring point in the schematic diagram. SIGNAL ASSY Input Signal Input : INPUT 1 (COMPOSITE) Video Signal : EIA Color-bar Picture Quality : STANDARD Range : DC Range (Unless otherwise noted)
  • Page 72 SD-533HD5, SD-643HD5 VIDEO IP SERVICE ASSY Input Signal (No.1-No.3) Input Signal (No.4-No.12) Input : INPUT 1 (COMPOSITE) Input : INPUT 1 (COMPOSITE) : INPUT 2 (COMPOSITE) Video Signal : EIA Color-bar Video Signal : EIA Color-bar Picture Quality : STANDARD...
  • Page 73 SD-533HD5, SD-643HD5 DEFLECTION ASSY Input Signal (No.1-No.13) Input Signal (No.14-No.23) Input : INPUT 1 (COMPOSITE) Input : INPUT 1 (COMPOSITE) Video Signal : EIA Color-bar Video Signal : EIA Color-bar Picture Quality : STANDARD Picture Quality : STANDARD Display Mode...
  • Page 74 SD-533HD5, SD-643HD5 DIGITAL CONV. ASSY Input Signal Input : INPUT 1 (COMPOSITE) Video Signal : EIA Color-bar Picture Quality : STANDARD Display Mode : FULL Q601 Base (HD) IC1202-pin 7 (RH OUT) IC1211-pin 7 (BV OUT) V: 2V/div. H: 5µsec/div.
  • Page 75 SD-533HD5, SD-643HD5 POWER SUPPLY ASSY Input Signal Input : INPUT 1 (COMPOSITE) Video Signal : EIA Color-bar Picture Quality : STANDARD Display Mode : FULL Range : DC Range (Unless otherwise noted) Q201 Drain IC201-pin 6 V: 100V/div. H: 10µsec/div.
  • Page 76 SD-533HD5, SD-643HD5 VOLTAGES Input Signal Input : INPUT 1 (COMPOSITE) Video Signal : EIA Color-bar Picture Quality : STANDARD SIGNAL ASSY 2101 2201 (TV FRONT-END (TV FRONT-END SYSTEM UNIT) SYSTEM UNIT) IC2302 IC2401 Voltage Voltage Voltage Voltage Voltage Voltage Voltage Voltage −...
  • Page 77 SD-533HD5, SD-643HD5 IC2802 IC2804 IC2601 IC2702 IC2801 Voltage Voltage Voltage Voltage Voltage Voltage Voltage Voltage Voltage Voltage 0 to 5 0 to 5 0 to 9 0 to 5 0 to 5 0 to 5 0 to 5 0 to 5...
  • Page 78 SD-533HD5, SD-643HD5 IC3201 IC3203 IC3003 Voltage Voltage Voltage Voltage Voltage Voltage Voltage Voltage Voltage Voltage 0 to 3.3 0 to 3.3 0 to 5 0 to 3.3 0 to 3.3 0 to 3.3 0 to 5 0 to 3.3 0 to 3.3 0 to 3.3...
  • Page 79 SD-533HD5, SD-643HD5 IC3604 IC3801 Voltage Voltage Voltage Voltage Voltage Voltage Voltage Voltage 0 to 3.3 0 to 3.3 0 to 3.3 0 to 3.3 0 to 3.3 0 to 4.9 0 to 3.3 0 to 3.3 0 to 3.3 0 to 4.9 0 to 3.3...
  • Page 80 SD-533HD5, SD-643HD5 Connectors C1 (CN1201) D1 (CN406) C2 (CN1202) D2 (CN405) D4 (CN404) P4 (CN904) DC Voltage DC Voltage DC Voltage Name Name Name Name Name Name CBUSY CBUSY CRESET CRESET CSDA CSDA V+5V V+5V CSCL CSCL V+3V V+3V VBLK2...
  • Page 81 SD-533HD5, SD-643HD5 S3 (CN2603) V3 (CN3101) S4 (CN2806) V4 (CN1902) S5 (CN2601) V5 (CN3102) DC Voltage DC Voltage DC Voltage Name Name Name Name Name Name MHSYNC 0 to 5 MHSYNC VBLK1 0 to 5 VBLK1 MVSYNC 0 to 5...

  • Page 82: Pcb Connection Diagram

    SD-533HD5, SD-643HD5 4. PCB CONNECTION DIAGRAM NOTE FOR PCB DIAGRAMS : 1. Part numbers in PCB diagrams match those in the schematic 3. The parts mounted on this PCB include all necessary parts for diagrams. several destinations. 2. A comparison between the main parts of PCB and schematic For further information for respective destinations, be sure to diagrams is shown below.
  • Page 83 SD-533HD5, SD-643HD5 4.1 FRONT LED, FRONT INPUT, REMOTE SENSOR, SHORT and POWER SW ASSYS CN2301 FRONT LED ASSY (ANP1991-A) Q1152 REMOTE SENSOR ASSY VR1151 CN2804 FRONT INPUT ASSY (ANP1991-A) Q1172 Q1171 POWER SW CN101 ASSY Q1151 (ANP1991-A) (ANP1991-A) SHORT : Charged Section...
  • Page 84 SD-533HD5, SD-643HD5 4.2 SIGNAL ASSY CN1172 CN301 CN302 SIDE A CN1902 CN3101...
  • Page 85 SD-533HD5, SD-643HD5 SIGNAL ASSY Q2830 Q2831 Q2827 Q2832 Q2829 IC2805 Q2306 Q2828 Q2803 Q2802 Q2805 Q2834 Q3910 IC2802 Q2804 Q3901 IC2101 Q3902 Q3903 Q3907 IC3901 Q2807 IC2801 Q3906 Q2833 Q3911 Q3908 Q3914 Q2835 Q3905 Q2806 IC2804 Q3918 IC2102 Q3920 Q3904...
  • Page 86 SD-533HD5, SD-643HD5...
  • Page 87 SD-533HD5, SD-643HD5 SIGNAL ASSY SIDE B (ANP1993-A)
  • Page 88 SD-533HD5, SD-643HD5 4.3 VIDEO IP SERVICE ASSY CN2806 CN2603 SIDE A CN1103 CN1054 CN1003...
  • Page 89 SD-533HD5, SD-643HD5 VIDEO IP CN2601 CN2304 SERVICE ASSY Q3020 Q3019 Q3110 Q3011 IC3104 Q3213 Q3018 Q3121 Q3216 IC3001 IC3206 IC3201 Q3116 IC3203 Q3115 Q3210 Q3001 Q3211 Q3012 Q3111 Q3106 Q3113 Q3108 Q3120 Q3117 IC3205 IC3004 IC3208 IC3003 IC3207 Q3119 Q3109...
  • Page 90 SD-533HD5, SD-643HD5 VIDEO IP SERVICE ASSY...
  • Page 91 SD-533HD5, SD-643HD5 Q3103 Q3021 Q3205 Q3607 Q1940 SIDE B (ANP1992-B)
  • Page 92 SD-533HD5, SD-643HD5 4.4 R CRT DRIVE ASSY R CRT DRIVE ASSY Q1001 CN1901 Q1002 SCREEN FOCUS Q1003 FOCUS DISTRIBUTER ANODE R CRT DEFLECTION CN306 SERVICE ASSY (ANP1991-A) L4 (R) J1052 CN751 R VM COIL mark shows a high voltage generation point.
  • Page 93 SD-533HD5, SD-643HD5 4.5 G CRT DRIVE ASSY G CRT DRIVE ASSY Q1051 CN1901 Q1052 SCREEN FOCUS Q1053 FOCUS DISTRIBUTER ANODE G CRT DEFLECTION SERVICE ASSY J1052 (ANP1991-A) L5 (G) J1102 CN751 G VM COIL mark shows a high voltage generation point.
  • Page 94 SD-533HD5, SD-643HD5 4.6 B CRT DRIVE ASSY B CRT DRIVE ASSY Q1101 CN1901 Q1102 SCREEN FOCUS Q1103 FOCUS DISTRIBUTER ANODE B CRT DEFLECTION SERVICE ASSY J1102 (ANP1991-A) L6 (B) CN751 B VM COIL mark shows a high voltage generation point.
  • Page 95 SD-533HD5, SD-643HD5 4.7 DIGITAL CONV. ASSY DIGITAL CONV. ASSY IC1208 IC1206 IC1203 IC1204 IC1205 IC1211 IC1207 IC1201 Q1204 IC1210 IC1202 Q1205 Q1203 Q1206 IC1209 Q1202 SIDE A (ANP1994-A) CN406 CN405 DIGITAL CONV. ASSY Q1201 SIDE B (ANP1994-A)
  • Page 96 SD-533HD5, SD-643HD5 4.8 DEFLECTION SERVICE ASSY CN1202 CN1201 HV DISTRIBUTER CN904 CN905 CN304 Q401 Q403 Q402 IC401 Q601 Q602 Q405 Q404 IC402 IC403 Q514 IC501 IC801 Q513 Q504 SIDE A...
  • Page 97 SD-533HD5, SD-643HD5 DEFLECTION SERVICE ASSY (ANP1990-B) CN305 VR1 FOCUS VR mark shows a high voltage generation point. VR602 VR601 IC805 IC803 Q609 Q608 Q616 Q614 Q613 Q615 IC802 Q512 IC801 Q501 Q701 Q610 Q607 Q604 Q507 IC502 Q510 Q511 Q504...
  • Page 98 SD-533HD5, SD-643HD5...
  • Page 99 SD-533HD5, SD-643HD5...
  • Page 100 SD-533HD5, SD-643HD5...
  • Page 101 SD-533HD5, SD-643HD5...
  • Page 102 SD-533HD5, SD-643HD5 4.9 POWER SUPPLY ASSY CN2602 CN2303 CN1196 POWER SUPPLY ASSY J501 : Charged Section AC IN mark shows a high voltage generation point (excepting the charged section). VR101 VR301 IC305 Q103-Q109 Q303 Q301 Q102 Q201 IC301 Q306 IC302...
  • Page 103 SD-533HD5, SD-643HD5 CN3103 CN1903 CN1401 CN1402 SPEAKER CN1106 CN1056 CN1001 (ANP1989-C) CN501 CN1006 CN502 CN404 IC305 Q304 Q305 Q904 Q755 Q905 Q760 Q901-Q903 Q1601-Q1605 IC902 Q1608 Q307 Q308 Q751 Q756 Q754 Q761 Q758 Q759 IC1602 IC1601 Q762 Q752 Q763 Q757...
  • Page 104 SD-533HD5, SD-643HD5...
  • Page 105 SD-533HD5, SD-643HD5...
  • Page 106 SD-533HD5, SD-643HD5...
  • Page 107 SD-533HD5, SD-643HD5...

  • Page 108: Pcb Parts List

    SD-533HD5, SD-643HD5 Mark No. Description Part No. Mark No. Description Part No. 5. PCB PARTS LIST • NOTES: Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. • mark found on some component parts indicates the importance of the safety factor of the part.
  • Page 109 SD-533HD5, SD-643HD5 Mark No. Description Part No. Mark No. Description Part No. L2401,L2402 QTL1013 C2629 CKSRYB103K50 L2506,L2507,L2513 QTL1013 C2609,C2610,C2614-C2618,C2631 CKSRYB104K16 L2504,L2505,L2601,L2602 LFEA220J C2627 CKSRYB222K50 L2701,L2801,L2404 LFEA220J C2606,C2607,C2612,C2620,C2621 CKSRYF104Z16 C2625,C2634 CKSRYF104Z16 CAPACITORS C2632 CQMA223J50 C2126,C2127 CCSRCH100D50 C2732 CCSRCH101J50 C2117 CCSRCH470J50 C2725...
  • Page 110 SD-533HD5, SD-643HD5 Mark No. Description Part No. Mark No. Description Part No. R2124 RD1/2MMF271J OTHERS R2127 RD1/4MUF332J DPO HOLDER AMR2294 R2159 RS2MMF2R7J CN1151 PLUG 5-P KM250MA5L R2311,R2318,R2319,R2328 (100Ω) DCN1092 R2333,R2334 (100Ω) DCN1092 R2303,R3008,R3026,R3041 RS1/16S1001F R2726,R3908 RS1/16S1002F FRONT INPUT ASSY R2804,R2812...
  • Page 111 SD-533HD5, SD-643HD5 Mark No. Description Part No. Mark No. Description Part No. IC3207 TC74HCT04AF CAPACITORS IC3204 TC74LCX541FT C1401,C1405 CCSRCH221J50 IC3802 TC7SET08FU C1414,C1415 CCSRCH5R0C50 IC3003 CM0010AF C1412 CEAT102M6R3 IC3002 KIA431F C1402,C1403 CFTLA105J50 C1407,C1417 CKSRYB102K50 IC3004 LC32V4265JL-25S IC3104 MC14053BF C1416 CKSRYB103K50 IC3001...
  • Page 112 SD-533HD5, SD-643HD5 Mark No. Description Part No. Mark No. Description Part No. C3028,C3031,C3034,C3040 CKSRYB103K50 R3127 RS1/16S2202F C3043,C3044,C3048,C3051,C3054 CKSRYB103K50 R3131,R3145 RS1/16S3900F C3056,C3059,C3062,C3066 CKSRYB103K50 R3170 RS1/16S4700F C3068,C3069,C3073-C3077 CKSRYB103K50 R3167 RS1/16S5600F C3109,C3110,C3116 CKSRYB103K50 R3125,R3146 RS1/16S9100F C3017,C3023,C3024,C3046,C3047 CKSRYB104K16 R1946 RD1/2MMF221J C3080,C3082 CKSRYB152K50 R1959 RD1/4MUF121J...
  • Page 113 SD-533HD5, SD-643HD5 Mark No. Description Part No. Mark No. Description Part No. COILS RESISTORS L1004 LAU100J R1064 (47Ω, 1/2W) ACN1129 L1002 LAU3R9J R1058 (2.2kΩ) ACN1155 L1001 LAU470J R1060 RD1/2PM102J L1003 LAU6R8J R1056 RD1/2PM273J R1063 RD1/2LMF101J R1055 RS1MMF221J CAPACITORS R1051,R1052 RS3LMF392J...
  • Page 114 SD-533HD5, SD-643HD5 Mark No. Description Part No. Mark No. Description Part No. OTHERS COILS AND TRANSFORMERS SG1101,SG1102 SPARK GAP AEX1024 L401,L402,L501,L502,L602 ATH1107 J1101 CRT GND WIRE ADX2190 L801-L804 ATH1107 J1102 5P HOUSING WIRE ADX2668 L503,L601,L603 ATH1108 CN1101 CRT SOCKET AKG1006...
  • Page 115 SD-533HD5, SD-643HD5 Mark No. Description Part No. Mark No. Description Part No. C410-C412,C432,C434 CKCYF103Z50 OTHERS C808,C809,C844 CCCSL101J50 SG701 SPARK GAP AEX1024 C834 CEANP101M25 J601 1P READ WIRE ADX2492 C806,C816,C823,C832,C837 CEAT101M10 J502 1P LEAD WIRE ADX2654 C841 CEAT101M25 J501 4P HOUSING WIRE...
  • Page 116 SD-533HD5, SD-643HD5 Mark No. Description Part No. Mark No. Description Part No. C1260 CKSRYB821K50 D310,D311,D313,D317,D318 1SS133 C1201,C1206,C1210,C1212,C1216 CKSRYF103Z50 D322,D324,D901-D906 1SS133 C1218,C1220,C1223,C1224,C1230 CKSRYF103Z50 D107,D111 BR3371XJ30A C1232,C1233,C1235,C1238,C1239 CKSRYF103Z50 D103 D1NS4 C1242,C1245-C1248,C1253,C1254 CKSRYF103Z50 D101 ERB06-15 C1258,C1261,C1264,C1267,C1268 CKSRYF103Z50 D102 S1WB(A)60B C1272,C1273,C1278,C1279 CKSRYF103Z50 D206 10DF2...
  • Page 117 SD-533HD5, SD-643HD5 Mark No. Description Part No. Mark No. Description Part No. C301-C303,C318,C342 CEAT100M50 R203,R206 RS1MMF333J C314,C328,C331 CEAT101M16 R202 RS1MMF473J C325,C348 CEAT101M25 R214-R216 RS2MMFR22J C334,C335 CEAT102M25 R331 RD1/2PM154J C337 CEAT1R0M50 R310,R313 RN1/4PC1101F C350 CEAT222M10 R309 RN1/4PC1801F C306,C349 CEAT222M6R3 R312 RN1/4PC3301F...

  • Page 118: Adjustment

    SD-533HD5, SD-643HD5 6. ADJUSTMENT 6.1 INTRODUCTION • IMPORTANT When replacement of the following assemblies are required during repairs, be sure to replace the EEPROMs with the mounted ones in order to retain the adjustment data of the unit and to facilitate adjustment after the replacement of the assemblies.
  • Page 119 SD-533HD5, SD-643HD5 6.3 ADJUSTMENT LOCATION AND ITEMS Assembly Adjustment Location Focus VR (VR1) DIGITAL CONV. ASSY Focus VR VIDEO IP SERVICE ASSY DEFLECTION SERVICE ASSY POWER SUPPLY ASSY SIGNAL ASSY Rear View CRT SERVICE CRT SERVICE CRT SERVICE Front View...
  • Page 120 SD-533HD5, SD-643HD5 Assembly Adjustment Location Guide is repaired or replaced No adjustment is required If POWER SUPPLY ASSY Brightness Adjustment (∗2) Focus Adjustment (VR1: FOCUS VR) (∗2) is repaired or replaced If DEFLECTION SERVICE ASSY Screen Size Adjustment (∗2) Convergence Adjustment (∗2) White Balance Adjustment (∗2)
  • Page 121 SD-533HD5, SD-643HD5 6.4 FACTORY ADJ MODE Start Start adjusting Factory Adjustment Mode 1st FAC Select 1st FACTORY ADJ mode, then adjust. Select 1st FACTORY ADJ Mode Selecting the mode for adjustment operations. Start Normal Front panel picture TV CBL /SAT...
  • Page 122 SD-533HD5, SD-643HD5 OTHER OFFSET mode To enter the OFFSET mode of each picture quality, use the following keys and codes of the remote control unit: Key(s) on the Remote Control Unit STD OFFSET MODE DOWN COMP (15 kHz) OFFSET MODE...
  • Page 123 SD-533HD5, SD-643HD5 6.5 ADJUSTMENT Brightness Adjustment Start 1st FAC Input signal : Black Burst (INPUT 1) Black burst TV CBL /SAT /DTV OFFSET INPUT FREEZE SPLIT SEARCH OFFSET SCREEN SUB CH MODE SWAP SELECT (DOWN) DISPLAY SLEEP ∞ ENTER ¢...
  • Page 124 SD-533HD5, SD-643HD5 Deflection Yoke Adjustment Deflection Yoke Lean Adjustment • Input a stable signal (e.g. from the DVD/LD player or SG) to the INPUT 1 connector. Start • MENU → SETUP → CONVERGENCE → FULL AND 4:3 NORMAL → ADJ MULTI-POINT Enter the MULTI-POINT (FULL) in the CONVERGENCE.
  • Page 125 SD-533HD5, SD-643HD5 Focus Adjustment Focus Adjustment of Lens Assy Start Lens assy (For Green) Lens assy Cross hatch Lens assy (For Blue) (For Red) "Best focusing" Focus VR Adjustment Cross hatch Focus VR (VR1) FOCUS VR Turn the Focus VR for best focusing.
  • Page 126 SD-533HD5, SD-643HD5 Screen Size Adjustment Check if both vertical and horizontal sizes are within 91% ±2%. If they are not, perform the size adjustment as follows: Size Mode • Mode for roughly adjusting the horizontal and vertical sizes of the...
  • Page 127 SD-533HD5, SD-643HD5 Note : Horizontal Size Adjustment Note : Screen mode : FULL • After the V. SIZE adjustment, enter the H. SIZE adjustment 1st FAC Start by pressing "1" key. • After the H. SIZE adjustment, INPUT 1:Monoscope check that V. SIZE is 91± 2%.
  • Page 128 SD-533HD5, SD-643HD5 CONVERGENCE ADJUSTMENT IC1402 1. Procedures OFFSET CONVER. MODE 1 (except DFH and DFV) 1. When replacinf the DIGITAL CONV. Assy, replace the OFFSET CONVER. MODE 2 EEPROM of new DIGITAL CONV. Assy with the EEPROM 3.2 Confirmation of Convergence Data of old DIGITAL CONV.
  • Page 129 The Screen modes change cyclically with each press of the SCREEN mode key. The above offset convergence values are common to the SD-533HD5 and SD-643HD5. Cyclically changes with the CH+ or CH- key as follows: If the offset convergence values are as indicated in Table 2, proceed to 3.3.
  • Page 130 SD-533HD5, SD-643HD5 • Pattern for each adjustment item Key No. Key No. Key No. Key No. SKEW STATIC Key No. Key No. SIZE = Fixed position Key No. Key No. Key No. Key No. STATIC SKEW Key No. Key No.
  • Page 131 SD-533HD5, SD-643HD5 3.4.3 3.4.4 Press the SET/ENTER key when the point to be adjusted is When adjustment of the selected point is finished, press the determined. SET/ENTER key, then adjust the other adjustment points by repeating 3.4.1 to 3.4.4. Screen indication 3.4.5...
  • Page 132 SD-533HD5, SD-643HD5 4th step In a case of an error in convergence: Repeat 2nd and 3rd steps to take total balance. Then the adjust- ment for the green is completed. To return from the fine adjustment mode to the coarse adjustment mode, press the MENU key once, then the INPUT 4 key.
  • Page 133 SD-533HD5, SD-643HD5 • Pattern for each adjustment item Key No. Key No. Key No. Key No. SKEW STATIC SUB PIN Key No. SIZE = Fixed position Key No. Key No. Key No. Key No. STATIC SKEW Key No. Key No.
  • Page 134 SD-533HD5, SD-643HD5 3.6.5 When all the adjustments are completed, or to interrupt adjust- Repeat procedures 3.6.2 through 3.6.4 for the other screen modes. ment, press the MENU key to quit Convergence Adjustment (Completion of the red adjustment) mode. The display will be unstable for several seconds, but this is because the data are being written to the EEPROM.
  • Page 135 SD-533HD5, SD-643HD5 White Balance Adjustment This mode is to set the standard picture quality for a normal picture. Start < Picture Quality > 1st FAC TV CBL /SAT ∗ /DTV INPUT OFFSET : COLOR (–64 to 63) FREEZE SPLIT SEARCH...
  • Page 136 SD-533HD5, SD-643HD5 Adjustment Procedure of White Balnce OFFSET Data Table Without RGB Input RGB Input COLOR LIVE FILM STD FILM THEATER LIVE FILM TEMP Setting γ GAME GAME (RGB) User THEATER THEATER Mode COMPORNENT 15K COMPORNENT 31K 33K Input Signal STD OFFSET Adjustments are required for A, D and T in the table above.
  • Page 137 SD-533HD5, SD-643HD5 OFFSET DATA (VIDEO) ADJ :Adjustment item The numerical value is shipping a set value in the factory. A set value is data of 2001.6 present provinces. DIRECT KEY DIRECT KEY DIRECT KEY OFFSET MODE MODEL OFFSET MODE MODEL...
  • Page 138 SD-533HD5, SD-643HD5 Panel Adjustment • Mode for adjusting the brightness, contrast of the gray part (panel) Start 1st FAC of the 4:3 normal screen. <Data value section> TV CBL /SAT /DTV INPUT FREEZE SPLIT SEARCH SCREEN SUB CH MODE SWAP...
  • Page 139 SD-533HD5, SD-643HD5 Panel Adjustment for 480P Start 1st FAC • Mode for adjusting the brightness, contrast of the gray part (panel) of the 4:3 normal screen of 480P signal. INPUT ADJUSTMENT 480P PANEL TV CBL /SAT /DTV <Data value section>...

  • Page 140: General Information

    SD-533HD5, SD-643HD5 7. GENERAL INFORMATION 7.1 DIAGNOSIS 7.1.1 DIAGNOSIS METHOD How to Diagnose a Failure Various protection circuits are provided for this unit. When these protection circuits are activated, the power of the unit is shut down (P.D.: Power Down).
  • Page 141 SD-533HD5, SD-643HD5 2. P.D. (2) Failure in the DEFLECTION SERVICE Assy. There are four main possibilities: 1. Overload detection 2. H. deflection stopping detection 3. X-ray protection Status Causes Check Items Probable Defective Parts It checks whether the parts of the account of the right...
  • Page 142 SD-533HD5, SD-643HD5 4. Block Diagram of the Protection Circuit POWER SW ASSY (AWZ6611) POWER SUPPLY ASSY (AWV1887) Fuse Detection Circuit D305 CRT Heater Voltage Detection Circuit SIGNAL ASSY (AWV1891) D906 Audio Detection Circuit...
  • Page 143 SD-533HD5, SD-643HD5 DEFLECTION SERVICE ASSY (AWV1909) High Voltage &H. Def Overload Detection Circuit D503 D613 X-ray Protection Circuit D512 H. Def. Stopping Detection Circuit D807 V. Def. Stopping Detection Circuit...

  • Page 144: Disassembly

    SD-533HD5, SD-643HD5 7.1.2 DISASSEMBLY How to remove a front part Decoration Panel assy Decoration Panel assy Slides to the left side while inclining a little right side of the Decoration Panel Assy in front, and remove it in the front.
  • Page 145 SD-533HD5, SD-643HD5 How to remove the screen (for adjusting Lens assemblies) Screen fleme H assy Screen fleme H assy is shifted to the right. Lens Assy (Green) Lens Assy Lens Assy (Red) (Blue) Remove the Screen Frame H Assy Remove the Screen Frame H Assy and the Screen section together.
  • Page 146 SD-533HD5, SD-643HD5 Disconnect the Anode Cable WARNING : Before disconnect the Anode Cable, turn off the power, unplug the AC plug and let the unit discharge for more than 1 minute. Cover Pull straight up Anode Cable Holding the cover firmly,...

  • Page 147: Wiring Diagram

    SD-533HD5, SD-643HD5 7.1.3 WIRING DIAGRAM Front Section CRT SERVICE Assy G CRT SERVICE Assy B CRT SERVICE Assy R Focus VR (VR1) R CRT DRIVE Assy G CRT DRIVE Assy B CRT DRIVE Assy FBT Focus Wire At least 15 mm away from any other parts.
  • Page 148 SD-533HD5, SD-643HD5 Rear Section At least 15mm away from any other parts. Loop with a radius of 30mm or more. At least 15mm away from any other parts. Loop with a radius of 50mm or more. VIDEO IP SERVICE ASSY DIGITAL CONV.

  • Page 149: The Method Of Power-On (For Service)

    SD-533HD5, SD-643HD5 7.1.4 The method of power-on (for service) SHORT Assy When removes the Front Grille, remove the connectors from POWER SW Assy, FRONT INPUT Assy and FRONT LED Assy and remove the Grille. This set is not turned on the power in the state that removed the connectors.

  • Page 150: Parts

    SD533H5, SD-643HD5 7.2 PARTS 7.2.1 IC • The information shown in the list is basic information and may not correspond exactly to that shown in the schematic diagrams. • List of IC BD3867AS, CD0031AM, CXA2019AQ, CXA2079Q, LA4282, LA78045, M52065FP, M52347FP, NJM2283M, PQ30RV11, SDA9280, TA1316AN, TC74HC126AF, PD5688A9, PD5689A9 BD3867AS (POWER SUPPLY ASSY : IC902) •...
  • Page 151 SD533H5, SD-643HD5 Pin Function...
  • Page 152 SD533H5, SD-643HD5 CD0031AM (DIGITAL CONV. ASSY : IC1205) • 16bit DAC IC Block Diagram...
  • Page 153 SD533H5, SD-643HD5 Pin Function...
  • Page 154 SD533H5, SD-643HD5 CXA2019AQ (SIGNAL ASSY : IC2702) • NTSC/PAL Chroma Decoder Block Diagram...
  • Page 155 SD533H5, SD-643HD5 Pin Function Symbol Equivalent circuit Description voltage (500 or 503.5kHz) ceramic CERA — oscillator connection. — CR connection for AFC lag-lead filter. 1.2k 9.0V Power supply. Connect a 10kΩ resistor between this IREF 1.8V pin and GND. 14.4k Jungle system (H/V) GND.
  • Page 156 SD533H5, SD-643HD5 Symbol Equivalent circuit Description voltage ABLFIL voltage input. ABLFILIN — Input the main picture Y/C/J ABLFIL voltage. Reinput system clamp pulse input. CP IN — Input the main picture BGP (SCP). Vth: 2.5V 1.2k Y2 IN Reinput system inputs. U2 IN 1.2k Input via a capacitor.
  • Page 157 SD533H5, SD-643HD5 Symbol Equivalent circuit Description voltage Outputs BGP and HBLK as SCP (sand castle pulse). The typ. waveform is as follows. 1.2k — 5.0V 2.0V 500µA HBLK 0.3V GND. SGND2 — Y (luminance signal) output. Y OUT Standard output level: 1.1Vp-p U/V (color difference signal) outputs.
  • Page 158 SD533H5, SD-643HD5 Symbol Equivalent circuit Description voltage Vcc Vcc Color difference signal outputs. Output as negative polarity. – (B_Y) OUT 5.6V Standard output levels: – (R_Y) OUT B-Y: 0.665Vp-p R-Y: 0.525Vp-p 1.2k 9.0V Power supply. Crystal oscillator connections. X NTSC Connect the PALN and 4.43MHz X 358 —...
  • Page 159 SD533H5, SD-643HD5 Symbol Equivalent circuit Description voltage Chroma signal input. C IN — Standard input level (burst level) : 570mVp-p Black peak hold for auto pedestal (black — A PED expansion). Connect a capacitor. 1.2k 1.2k 1.2k Y signal input. Input via a capacitor. CVBS/Y IN —...
  • Page 160 SD533H5, SD-643HD5 Symbol Description Equivalent circuit voltage C BUS SCL (Serial Clock) and SDA (Serial Data). — Vilmax = 1.5V Vihmin = 3V Volmax = 0.4V V sync separation input. Input a 2Vp-p V SYNC video signal via a capacitor and 3.5V resistor.
  • Page 161 SD533H5, SD-643HD5 CXA2079Q (SIGNAL ASSY : IC2801) • S2-Compatible 6-Input 2-Output Audio/Video Switch Block Diagram VOUT1 YIN1 YOUT1 TRAP1 COUT1 CIN1 VOUT2 YIN2 YOUT2 COUT2 CIN2 VGND BIAS BIAS AGND AGND2 LOUT1 ROUT1 LOUT2 ROUT2 DC OUT Logic S2-1 S2-2 S2-3 S2-4 MUTE...
  • Page 162 SD533H5, SD-643HD5 Pin Function Symbol Equivalent circuit Description voltage Video signal inputs. 4.0V Input composite video signals. 3µA Y/C separation signal inputs. Input luminance signals. The YIN1 pin inputs the signal obtained by Y/C separating the 4.0V VOUT1 pin output. 3µA YIN1 The YIN2 pin inputs the signal...
  • Page 163 SD533H5, SD-643HD5 Symbol Equivalent circuit Description voltage Video signal outputs. YOUT1 3.3V YOUT2 Output luminance signals. COUT1 Video signal outputs. 4.5V COUT2 Output chrominance signals. LOUT1 LOUT2 Audio signal outputs. 4.5V Zo = 50Ω (within DC ± 2mA) ROUT1 ROUT2 Detects the S2-compatible DC superimposed onto the C signal.
  • Page 164 SD533H5, SD-643HD5 Symbol Equivalent circuit Description voltage C bus signal input — max = 1.5V min = 3.0V C bus signal input max = 1.5V — min = 3.0V max = 0.4V Outputs the S2-compatible DC superimposed onto the COUT2 output.
  • Page 165 SD533H5, SD-643HD5 LA4282 (POWER SUPPLY ASSY : IC901) • Audio IC Block Diagram...
  • Page 166 SD533H5, SD-643HD5 LA78045 (DEFLECTION SERVICE ASSY : IC802) • Bus Supported TV Disply Vertical Output Block Diagram...
  • Page 167 SD533H5, SD-643HD5 M52065FP (SIGNAL ASSY : IC2802) • Analog Switch Block Diagram Pin Function...
  • Page 168 SD533H5, SD-643HD5 M52347FP (SIGNAL ASSY : IC3901) • Sync Signal Processor Block Diagram...
  • Page 169 SD533H5, SD-643HD5 Pin Function...
  • Page 170 SD533H5, SD-643HD5...
  • Page 171 SD533H5, SD-643HD5 NJM2283M (SIGNAL ASSY : IC2703, IC2804) • 2 Input Video Switch Block Diagram...
  • Page 172 SD533H5, SD-643HD5 Pin Function...
  • Page 173 SD533H5, SD-643HD5 PQ30RV11 (POWER SUPPLY ASSY : IC302) • Low Power-Loss Voltage Regulators Block Diagram...
  • Page 174 SD533H5, SD-643HD5 SDA9280 (VIDEO IP SERVICE ASSY : IC3602) • Disply Processor Block Diagram...
  • Page 175 SD533H5, SD-643HD5 Pin Function...
  • Page 176 SD533H5, SD-643HD5...
  • Page 177 SD533H5, SD-643HD5 TA1316AN (VIDEO IP SERVICE ASSY : IC1902) • YCbCr/YPbPr Signal and Sync Processor for Digital TV, Progressive Scan TV and Duble Scan. Block Diagram...
  • Page 178 SD533H5, SD-643HD5 Pin Function...
  • Page 179 SD533H5, SD-643HD5...
  • Page 180 SD533H5, SD-643HD5...
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  • Page 187 SD533H5, SD-643HD5...
  • Page 188 SD533H5, SD-643HD5 TC74HC126AF (VIDEO IP SERVICE ASSY : IC3205) • Quad Bus Buffer Pin Arrangement PD5688A9 (SIGNAL ASSY : IC2302) • MAIN U-COM Pin Function t s i...
  • Page 189 SD533H5, SD-643HD5 s t i s t i s t i - i t - i t - i t t l i f c i t...
  • Page 190 SD533H5, SD-643HD5 PD5689A9 (VIDEO IP SERVICE ASSY : IC1401) • SUB U-COM Pin Function c i t t s i c i t i g i i g i s t i s t i s t i l l i l l i i g i i g i...
  • Page 191 SD533H5, SD-643HD5 i g i...

  • Page 192: Explanation

    SD-533HD5, SD-643HD5 7.3 EXPLANATION CONNECTING VIDEO/AUDIO EQUIPMENT DVD/LD player OUTPUT AUDIO VIDEO S-VIDEO SIGNAL SIGNAL SIGNAL INPUTS OUTPUT INPUTS COMPONENT VIDEO INPUT 1 INPUT 2 INPUT 3 MONITOR INPUT 1 INPUT 2 VIDEO ANTENNA / CABLE THIS IS EXCLUSIVE TERMINAL FOR HDTV BROADCASTING.
  • Page 193 SD-533HD5, SD-643HD5 Front panel S - VIDEO AUDIO VIDEO S-VIDEO VIDEO INPUT 4 OUTPUT ( MONO ) Video movie/VCR COMPONENT VIDEO INPUT jack INPUT jacks Inputs three signals – Y, P ) and P ) – output from DVD There are 4 sets of inputs for VCR and DVD/LD players. Use players and the like.
  • Page 194 SD-533HD5, SD-643HD5 INPUTS OUTPUT INPUTS COMPONENT VIDEO INPUT 1 INPUT 2 INPUT 3 MONITOR INPUT 1 INPUT 2 VIDEO THIS IS EXCLUSIVE TERMINAL ANTENNA / CABLE FOR HDTV BROADCASTING. DON‘T CONNECT WITH THE OTHER EQUIPMENT. (MONO) INPUTS AUDIO INPUT 3...
  • Page 195 SD-533HD5, SD-643HD5 PROGRAM BLOCK (V.CHIP) FUNCTION Since laws have been passed in the United States requiring a way of blocking undesirable programming, the V-chip has become a required component in television sets. The V-chip is a computer chip which decodes signals added to broadcast signals transmitted by television broadcasters.
  • Page 196 SD-533HD5, SD-643HD5 PROGRAM BLOCK (V.CHIP) FUNCTION • SETTING THE PROGRAM BLOCKING LEVEL 1. Press MENU and select SET UP by using the 5 or ∞ button and then pressing SET/ENTER. 2. Select PROGRAM BLOCK in the same way. TV CBL...
  • Page 197 SD-533HD5, SD-643HD5 6. Select U.S.A. RATING SYSTEM or CANADIAN RATING SYSTEM. PROGRAM BLOCK BLOCK : ON U . S . A . RAT I NG SYST EM SET/ SET/ CANAD I AN RAT I NG SYST EM ENTER ENTER ∞...
  • Page 198 SD-533HD5, SD-643HD5 10. If you selected CANADIAN RATING SYSTEM in step 6, select ENGLISH or FRENCH . PROGRAM BLOCK CANAD I AN RAT I NG SYST EM ENGL I SH SET/ SET/ FRENCH ENTER ENTER TV CBL /SAT /DTV ∞...
  • Page 199 SD-533HD5, SD-643HD5 • • HOW TO REMOVE BLOCKING FROM A PROGRAM IN REMOVING BLOCKING IN MULTI-SCREEN MODE PROGRESS • Just as in normal single-screen mode, programs are If you choose a program that has a rating higher than your blocked in SEARCH screen mode, but blocking can be program blocking rating, the picture and sound will cut off.
  • Page 200 SD-533HD5, SD-643HD5 MULTI-SCREEN FUNCTION • VIEWING TWO SCREENS (SPLIT screen) The screen can be split vertically, making it possible to view different images on the left and right. • The screen on left side is the main picture, and the other screen is the sub-picture.
  • Page 201 SD-533HD5, SD-643HD5 • SEARCHING FOR A PROGRAM ON A DIFFERENT CHANNEL (SEARCH screen) The screen on the right side can be made into nine or three different screens, making it possible to search for programs or enjoy multiple images. TV CBL...

  • Page 202: Panel Facilities And Specifications

    SD-533HD5, SD-643HD5 8. PANEL FACILITIES AND SPECIFICATIONS 8.1 PANEL FACILITIES Front Panel A flip-down door conceals the INPUT 4 jacks. Push gently and 1 MAIN POWER (OFF/ON) button release, to open the door. To close the door, lift it back up into If the button is OFF, the power of the monitor is shut off and 3 place.
  • Page 203 If the normal operation cannot be restored after the above VOLUME: Remains at the last setting. treatment, immediately unplug the power cord and call your MUTING: nearest PIONEER-authorized service center. PICTURE MODE: NOTES: Parameters: Set to 0. (Only contrast +30) •...
  • Page 204 SD-533HD5, SD-643HD5 Remote Control Unit Set the mode switch to TV. TV Power button (STANDBY/ON) Mode switch Turns the power of the monitor on and off. 2 INPUT Selector buttons (TV, INPUT 1 to INPUT 4) Press the button to select the source you wish to watch.
  • Page 205 SD-533HD5, SD-643HD5 - SPLIT/SEARCH screen buttons *1 With the 9-SEARCH screen, the search picture’s input FREEZE: When this button is pressed with the regular source and channel cannot be switched. screen, the screen will change to the SPLIT screen and the picture at the time the button...
  • Page 206 Mini D-sub 15 pin INPUT jack (RGB) 59-3/4 (W) x 27-5/8 (D) x 55-1/8 (H) inch Output terminals ..........MONITOR SD-533HD5 ....1275 (W) x 627 (D) x 1264 (H) mm Input terminal signal ratings 50-3/16 (W) x 24-11/16 (D) x 49-3/4 (H) inch...

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