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Matweld 09200 Manual

Precision frog grinder
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09200/09200A PRECISION FROG GRINDER
The Matweld "PRECISION FROG GRINDER" is a hydraulic powered, track mounted machine that
provides a precision guide frame with multiple axis adjustment enabling the operator to make
consistent refinishing grinds.
Accessories
Weight
MATWELD, INC.
Matweld reserves the right to change parts, features, or specifications without notice.
00499 - 8 x 1 x 5/8 GRINDING STONE
09299 - 4 x 3 x 5/8-11 CUP STONE
09295 - 2' RAIL KIT
Base: 38 lbs (17.25 kg)
Grinder: 84 lbs (38 kg)
Overall: 122 lbs (55.5 kg)
PHONE:(270) 444-0085
632 South 3rd Street
P.O. Box 2816 • Paducah, KY 42002
270-444-0085
Fax: 270-443-6180
Website: www.matweld.com
Email: customerservice@matweld.com
PATENT PENDING
FAX:(270) 443-6180
Rev. 06/09

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Summary of Contents for Matweld 09200

  • Page 1 Fax: 270-443-6180 Website: www.matweld.com Email: customerservice@matweld.com 09200/09200A PRECISION FROG GRINDER The Matweld “PRECISION FROG GRINDER” is a hydraulic powered, track mounted machine that provides a precision guide frame with multiple axis adjustment enabling the operator to make consistent refinishing grinds. Accessories...
  • Page 2 MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. Rev. 02/10...

  • Page 3: General Safety Precautions

    THIS TOOL. FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN PERSONAL INJURY OR EQUIPMENT DAMAGE. MATWELD HAS NO CONTROL OVER TOOL USE OR OPERATION ONCE IT LEAVES THE MATWELD PLANT. MATWELD HAS NO CONTROL OVER OPERATOR OR MAINTAINER SELECTION. THE CUS- TOMER MUST ASSUME RESPONSIBILITY FOR THE TOOL’S SUITABILITY FOR A PARTICULAR FUNC-...
  • Page 4 CLEAN UP ANY OIL OR FLUID SPILLS IMMEDIATELY. • HAVE SUPERVISOR ADD ADDITIONAL PRECAUTIONS RELATING TO THE SPECIFIC WORK AREA AND LOCAL SAFETY REGULATIONS BELOW: MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. Rev. 02/10...

  • Page 5: Safety Precautions

    HYDRAULIC SPECIFICATIONS FLOW: 10 GPM (38 LPM) PRESSURE: 2000 PSI (140 BAR) MAX BACK PRESSURE: 250 PSI (17 BAR) RPM: 4000 MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. Rev. 02/10...
  • Page 6 With the 1” X 8” stone installed the defect can be ground out or if defect is carbon arc cut with air (CAC-A) then the grinder can be used to clean out the slag before welding. MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. Rev. 02/10...
  • Page 7 Stretch the guide cable from each eye hook on the base to align the base grinder over the straight edge mark. MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. Rev. 02/10...
  • Page 8 The crank handles are for adjusting the stone from side-to-side while rolling the grinder back and forth across the length of the base. MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. Rev. 02/10...
  • Page 9 Adjust angle of cup to approximately position 6 to grind radius. Grinding the Radius Change angle of cup stone to approximately position 8. MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. Rev. 02/10...
  • Page 10 09200A PRECISION FROG GRINDER Set angle of cup stone to approximately 3 to complete radius. Check Grinding MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. Rev. 02/10...
  • Page 11 Grind Switch Points and Stock Rails Grinding Defect for Head Wash Rail Weld Repair Picture below shows 09295 - 2’ Rail Kit installed MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. Rev. 02/10...
  • Page 12 SHAFT BEFORE BEGINNING TO USE. 8.) REINSTALL THE STONE GUARD. 9.) REFER TO MANUFACTURER’S SPECIFICATIONS FOR TORQUE SETTINGS ON STONE ATTACH- MENT MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. Rev. 02/10...
  • Page 13 6.) RELEASE THE LOCKING MECHANISM AND CHECK TO MAKE SURE IT IS RELEASED FROM THE SHAFT BEFORE BEGINNING TO USE. 7.) REINSTALL THE STONE GUARD. MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. Rev. 02/10...
  • Page 14 TEXACO “RANDO” HDAZ OTHER FLUIDS THAT MEET OR EXCEED THIS SPECIFICATION CAN BE USED. 5. HAVE TOOL INSPECTED, AT LEAST ANNUALLY, BY MATWELD OR A MATWELD QUALIFIED SER- VICE REPRESENTATIVE TO DETERMINE IF TOOL IS IN NEED OF SAFETY CHANGES OR WORN PART REPLACEMENT.
  • Page 15 BUT SEALS MAY BLOW. THIS IS WHY IT IS VERY IMPORTANT TO DIRECT THE FLOW INTO THE TOOL CORRECTLY. REVERSING THE HOSES TO TEST MAY RESULT IN BLOWN SEALS, DAMAGE TO THE TOOL, AND PERSONAL INJURY. MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. Rev. 02/10...

  • Page 16: Base Frame Assembly

    09200 PRECISION FROG GRINDER PRODUCED PRIOR TO 08/29/07 BASE FRAME ASSEMBLY MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. Rev. 02/10...
  • Page 17 A2190 1/4 SAE FLAT WASHER A2191 5/16 SAE FLAT WASHER A5590 10-24 x 1/4 SET SCREW 00804-01 DRIVE SHAFT KEY MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. Rev. 02/10...
  • Page 18 PRODUCED PRIOR TO 08/29/07 PART #09275 (CHAIN REEL) THAT IS USED AS THE CABLE GUIDE IS SUPPLIED WITH GRINDER BUT ISN’T SHOWN HERE. MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. Rev. 02/10...
  • Page 19 A6358 5/16-18 x 3/4 BHCS A6960 DIA. 3/4 x 1 SHOULDER BOLT 00402 STONE FLANGE A1436 5/8-11 HVY HEX NUT MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. Rev. 02/10...
  • Page 20 BASE FRAME ASSEMBLY 09200A PRECISION FROG GRINDER PRODUCED AFTER 08/29/07 MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. Rev. 02/10...
  • Page 21 1/4-20 X 1/2 HEX HEAD BOLT 09255 HOOK 09211-02 1/2-13 THREADED ROD A2196 5/8 SAE FLAT WASHER A1084 1/2-13 x 1 3/4 HEX HEAD BOLT MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. Rev. 02/10...

  • Page 22: Grinder Assembly

    GRINDER ASSEMBLY 09200A PRECISION FROG GRINDER PRODUCED AFTER 08/29/07 MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. Rev. 02/10...
  • Page 23 06910 OPEN END WRENCH NOTE: PART 09231 & 06910 ARE NOT SHOWN FOR CLARITY. SEE PAGE 22 FOR INSTALLATION INSTRUCTIONS. MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. Rev. 02/10...
  • Page 24 PART #09275 (CHAIN REEL) THAT IS USED AS THE CABLE GUIDE IS SUPPLIED WITH GRINDER BUT ISN’T SHOWN HERE. USED WITH 4" STON E MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. Rev. 02/10...
  • Page 25 5/16-18 HEX JAM NUT A2190 1/4 SAE FLAT WASHER A2046 1/4-20 NYLOCK NUT A3858 5/16 x 1 1/4 FENDER WASHER MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. Rev. 02/10...
  • Page 26 09295 - 2’ RAIL KIT MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. Rev. 02/10...
  • Page 27 09200A PRECISION FROG GRINDER DECAL LEGEND MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. Rev. 02/10...
  • Page 28 BE ENLARGED, DIMINISHED OR AFFECTED BY, AND NO OBLIGATION OR LIABILITY SHALL ARISE OR GO OUT OF THE RENDERING OF TECHNICAL ADVICE OR SERVICE BY MATWELD OR ITS AGENTS. THE FOREGOING MAY NOT BE CHANGED EXCEPT BY WRITTEN AGREEMENT SIGNED BY AN AUTHORIZED OFFICER OF MATWELD, THE REMEDIES SET FORTH HEREIN ARE EXCLU- SIVE.
  • Page 29 09200A PRECISION FROG GRINDER GENERAL NOTES: MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. Rev. 02/10...
  • Page 30 Company___________________________________________________ Serial # of your Matweld tool___________________________________ (Upon receiving your Matweld tool, make sure to list serial number above so that a good record is kept for order information.) MATWELD HYDRAULIC TOOL LIST All Matweld Hydraulic Tools operate at 5 or 10 GPM @ 2000 PSI POWER UNITS: 00100K –...

This manual is also suitable for:

09200a