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Weller WAD 101 Manual
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Weller WAD 101 Manual

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WELLER
Hot Air
Hot Air.........
.....the Solution for selective Reflow - Processes

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Summary of Contents for Weller WAD 101

  • Page 1 WELLER Hot Air Hot Air....the Solution for selective Reflow - Processes...
  • Page 2 For small Components up to about15 X 15 mm HAP 1 Connectable to an..WAD 101 WMD 1A WR 3M...
  • Page 3 WAD 101 Hot Air Station WAD 101 Hot Air Station The cost effective solution for external compressed Air -, or Inert Gas supply...
  • Page 4 WAD 101 Hot Air Unit Consists of: • Power supply • Hot air pencil HAP1 • Support KH27 • Socket wrench 8mm • 2 m air hose 6mmØ...
  • Page 5 WAD 101 - Soft Ware Features • Digital control electronic with micro controller • Automatic tool recognition • Digital display for PRE-SET and READ value (auto return) • Temperature control from 50 to 450°C for soldering and 550°C for hot air •...
  • Page 6 WMD 1A Hot Air Station with integrated Pump Consists of: • Power Unit WMD 1S with integrated Rotation pump • HAP 1 Hot Air Pencil 100 Watt • AK10 Safety Rest...
  • Page 7 WMD 1A Independent and Versatile • Temperature setting infinitely variable from 50 to 550°C • Automatic Tool recognition for tools up to 150 Watt • Antistatic Metal box • Potential balance (delivery condition – direct grounded) • Temp.Accuracy t ± 2% of final value •...
  • Page 8 WMD 1A Soft Ware Function • Automatic Tool recognition corrects automatically physically based temperature variation of different tools • Automatic over load Protection In case the electronic has to heat any tool uncontrolled for more than 30 Min continuously, the power will be reduced to 80% to avoid any damage.
  • Page 9 For large Packages up to about 43 X 43 mm HAP3000 hand - operated Permanent connected to..WHA 900 without Nozzle Vacuum WHA 3000V with Nozzle Vacuum WHA 3000P with Nozzle Vacuum...
  • Page 10 HAP3000 Hot Air Nozzles Mounted to..WHA 900 – no integrated Vacuum possible WHA 3000V & WHA 3000P • „Man“- Modus Press “VAC” Button to activate the Nozzle Vacuum •„Auto “- Modus Nozzle Vacuum will be activated automatically in the end of the Temperature Profile Nozzle Vacuum...
  • Page 11 WHA 900 WHA 900 The portable Hot Air Station for price conscious User...
  • Page 12 WHA 900 • Infinitely variable Temperature setting from 50 to 550°C • Continuously adjustable airflow from 5 to 50 l / min. • Stand -by parameter unrestricted adjustable • Offset setting at any temperature possible • Maintenance - free and brushless turbine...
  • Page 13 WHA 900 Setting & Calibration • Standby for constant nozzle temperature and elementary temperature profile • The only appliance within that price level offering the hot air calibration feature • Offset scope ± 50°C...
  • Page 14 WHA 900 Stand By • Activation set the desired parameter while the appliance is in power off, keep pushing the green button and power on until the turbine reaches the final speed. - At active stand-by function the unit will start with the predefined parameter when powering on the appliance •...
  • Page 15 WHA 900 einfaches Temperatur Profil • Set stand-by Parameter and Stand By setting Actual setting activate • Switch off the Appliance • Position the hot air pencil, ( where applicable use WHBS ) • Adjust desired soldering 260°C Parameter • Power on and wait until all 240°C solder joints are properly...

  • Page 16: Calibration Procedure

    WHA 900 Offset • The adjustable offset scope is ± 50°C • Calibration might be carried out at any desired temperature. Calibration Procedure • Install temp. measurement nozzle, insert thermo couple, and power on the appliance • Set airflow to position 4 and air temperature to the desired value •...
  • Page 17 For BGA Components WHA 3000P Set WHA 3000V Set WHA 3000V WHA 3000P...
  • Page 18 WHA 3000P Self-Contained Hot Air Station Consists of: • Power Unit with HAP 3000 Hot Air Pencil 700 Watt • Stop + Go Support AKT30 • Nozzle NQ30 • Nozzle Changer...
  • Page 19 WHA 3000P complies to ESD Requirements • Automatic and Manual Operating Mode • 3-Step Temperature/Time Profile • PC Connectivity & Remote Control via RS232 • Socket for External Sensor • Remote Control of WHP • Digital Temperature Adjustment from 50 to 550°C •...
  • Page 20 WHA 3000V Hot Air Station for Use of Compressed Air or Inert Gas Consists of: • Power Unit with HAP 3000 Hot Air Pencil 700 Watt Stop + Go Support AKT30 • Nozzle NQ30 • Nozzle Changer...
  • Page 21 WHA 3000 V comply to ESD Requirements • Automatic and Manual Operating Mode • 3-Step Temperature/Time Profile • PC Connectivity & Remote Control via RS232 • Socket for External Sensor • Remote Control of WHP • Digital Temperature Adjustment from 50 to 550°C •...
  • Page 22 WHA 3000P Air and Vacuum Control • By Remote Control Box marked Buttons • By Two-Position Foot Switch Operation: First Step => Hot Air Second Step => Vacuum • By PC via RS232...
  • Page 23 Different Modes for various Applications • Manual Operating Mode - for hand hold applications • Automatic Operating Mode - to run Temperature Profiles...
  • Page 24 WHP Heating Plate WHP 3000 • Manual and Remote Mode • Remote via WHA 3000 • IR Radiation Heater Available with: large 600W, heated area 120X200 1200W, heated area 240X200 mm • Temperature range 50°C-400°C small • Indispensable for Professional Rework of Lead-Free Solder •...
  • Page 25 WHA - Accessories • Nozzle Support for 6 Nozzles • Large Assortment of Nozzles • Remote Control • External Sensor K Type Two Position Foot Switch...
  • Page 26 WHA 3000 Set How to Rework • Switch to Automatic Mode • Select any predefined Program • Set Temperature • Set Air Flow • Set Timing...
  • Page 27 WHA 3000 Set How to Rework • Place Board into PCB- Holder • Adjust selected component beneath Hot Air Pencil...
  • Page 28 Preparations for Teach - In • Select AUTO Mode and choose a suitable Profile ( long time sequence) • Plug-in the Thermo Couple Type K, and place the Sensor beneath Component to be removed • Press Start/Stop Button...

  • Page 29: Buzzer Sounds

    Preparations for Teach - In • Lower the Nozzle as soon as Buzzer sounds • Click Time/Preheat when desired Temperature is reached • Vacuum can be switched on at any time and is active in the End of Soldering Cycle •...
  • Page 30 For BGA Components WQB 3000 WQB 3000POS WQB 3000 WQB 3000OPS...
  • Page 31 BGA Rework The most common Packages CSP – Pitch 0,5 –0,8mm Chip Size Package TBGA – Pich 1,27mm with integrated head spreader PBGA – Pitch 1,27 mm Package size Plastic moulded about 6 X 6 mm MCM – Multi Chip Modul Super CSP –...
  • Page 32 BGA Rework - Fundamentals • The repair procedure shall be close to the production procedure. • Controllable speed of temperature raise. (Board and Component) • Assurance of repeatable process parameter (solder profile). • Possibility of process documentation • Operator convenient handling.
  • Page 33 BGA Rework – Positioning with Camera Optical Placement System Soldering Head Component 2 Zone – setting Bottom Heater Circuit Board Holder X-Y fine Adjustment...
  • Page 34 Placement by means of the Frame Technology Frame editable...
  • Page 35 BGA Rework – Positioning with Camera Align the board to the Lands - Frame Switch the Image to Package – Frame Align the Component to the Package - Frame...
  • Page 36 Positioning with Camera...
  • Page 37 WQB 3000 BGA & Fine pitch Reparatursystem Solder Head Placement Head 2 Zone –Bottom heater Circuit Board Holder X -Y fine Adjustment...

  • Page 38: Basic Unit

    Handling of WQB 3000 Either Basic Unit Control Unit (optional) 30 Parameter-Sets All Function Connection via RS232 Interface „Unlimited“ Remote Control: Parameter-Sets To start the Profile and all All Function other functions...
  • Page 39 BGA Rework – manual Positioning of Components Pos. Template Alignment BGA placement All Pad's visible Lower the component Remove template Switch off vacuum, Apply flux to the land’s Lift up the BGA with lift up the pick up Vacuum Pick – up...
  • Page 40 Process Parameter set Parameter Setting Step 1 – 3 •Nozzle Temp. 50 - 400 °C •Airflow 10 - 100 % •Time 0 - 999 sec. •Preheat Temp. 50 - 400 °C •Cooling Time 0 - 999 sec •Fan Speed 10 - 100 % •Preheat Size small - large •Standby Nozzle...
  • Page 41 Easy Profile finding Manual Mode Manuel Teach-In: for supplier specific Profile. To continue into the next step press START- Button again Step 3 - End Step 2 - End Step 1 - End Step 1 Step 2 Step 3 Cooling For the teach-in function a temperature sensor connected to sensor port 1 is...
  • Page 42 Easy Profile finding Automatic Mode Automatic Teach-In: Continues automatically into the next step after reaching the predefined step temperature Step 3 - End Step 2 - End Step 1 - End Step 1 Step 2 Step 3 Cooling For the teach-in function a temperature sensor connected to sensor port 1 is required...
  • Page 43 Saved Profile...