Flavor Burst JBT 80FCB-2B Equipment, Maintenance And Operations Manual
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Flavor Burst JBT 80FCB-2B Equipment, Maintenance And Operations Manual

Jumbo touch panel fcb frozen carbonated beverage system compatible with taylor c300 / c303 / c314 & c302 freezers
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Flavor Burst
®
Jumbo Touch Panel FCB
Frozen Carbonated Beverage System
JBT 80FCB-2B
compatible with Taylor C300 freezers
JBT 80FCB-3B
compatible with Taylor C303 freezers
JBT 80FCB-4B
compatible with Taylor C314 & C302 freezers
Equipment, Maintenance and
Operations Manual
Manufactured by
Flavor Burst Company
499 Commerce Drive
Danville, IN 46122
For general information and to locate a
distributor near you, call or visit our website:
Phone: (317) 745-2952
Toll Free Number: (800) 264-3528
Fax: (317) 745-2377
www.flavorburst.com
For pricing, ordering and support, contact one
of our qualified distributors.
Warranty
An installation and warranty form is provided with every Jumbo Touch Panel system, located inside the
cabinet unit with this manual. It is important that the operator carefully review the warranty and
installation documents accompanying the unit before using this system. Any questions or concerns
regarding the warranty should be clarified upon delivery or installation. For more information, contact
your local authorized Flavor Burst
©2017 Flavor Burst Company
All Rights Reserved
®
distributor.
Printed in September
Printed in
The United States of America

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Summary of Contents for Flavor Burst JBT 80FCB-2B

  • Page 1 It is important that the operator carefully review the warranty and installation documents accompanying the unit before using this system. Any questions or concerns regarding the warranty should be clarified upon delivery or installation. For more information, contact your local authorized Flavor Burst ® distributor.

  • Page 2: Table Of Contents

    TABLE OF CONTENTS Introduction……………………………...………………………………………….………….4 Safety Precautions……………………………..…………….………..……..….…………..4 Environmental Notices………………...………………………………………….………….5 Parts Identification/Functions...……...………………………………………….………….7 Replacing the Syrup Flavors…………...…………………………..…….………...……...28 Scheduled Maintenance…………...……………………………….…….………...…...….32 Clean-In-Place (CIP) Procedure…………………………………..…………..…..32 CIP – Phase 1: Prep………………………...……………………………..32 CIP – Phase 2: Flush………………………………..………………..…33 CIP – Phase 3: Clean………………………………………….………..…34 CIP – Phase 4: Reassemble………………………………….………..…35 Priming the Syrup System…………………………………..…………...…..…36 Refilling the Sanitizer Tank…………………………………..……………..…37 Cleaning the Door Spout Assembly………………………………..…………..37 Cleaning / Replacing Syrup Port O-Rings……...…….…………..…………...…38...
  • Page 3 TABLE OF CONTENTS (continued) Directory of Cleaning Procedures……………………………...………………..…….….61 Parts Replacement Schedule………...………………….………………..….……………61 Recommended Maintenance Items Replacement Schedule………………..…..…62 Alternate Parts and Kits by Freezer Model……………………………...……...…..….62 Ordering/Service Information…………….…….…...…………………..………..…..63...
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  • Page 5: Introduction

    Failure to follow this beverage product as it is dispensed. Dispensing instruction may result in electrocution. Flavor Burst product is very simple. Select a flavor from the Jumbo Touch Panel and draw DO NOT operate the system with larger the product.

  • Page 6: Environmental Notices

    HAZARD COMMUNICATION STANDARD (HCS) – The procedure(s) in this manual NOTE: Access to the service area is restricted to persons having safety / hygiene include the use of chemical products. These knowledge and practical experience of the chemical products will be highlighted in appliance.
  • Page 7 PAGE INTENTIONALLY LEFT BLANK...

  • Page 8: Parts Identification/Functions

    FUNCTION JBT 80FCB-2B & JBT 80FCB-3B JUMBO TOUCH PANEL ASSEMBLY SYSTEMS: ELE 950JBT - 2B / 3B Flavor Burst unit command center for 2 and 3 barrel systems. OR… JBT 80FCB-4B SYSTEMS: JUMBO TOUCH PANEL ASSEMBLY ELE 970JBT Flavor Burst unit command center for 4- –...
  • Page 9 General System Overview Figure 1...
  • Page 10 Cabinet – (See Figure 2) ITEM PART NO. DESCRIPTION QTY. FUNCTION ELECTRONICS SYSTEM Houses microprocessor and electronics. CAB 135R-A RIGHT SIDE PANEL Holds tray support brackets and panel brackets. CAB 145 TRAY SUPPORT BRACKET Supports flavoring trays. Fastens panel brackets to divider panel, secures FAS 2024 8-32 X 1/4 PAN HEAD sides.
  • Page 11 Cabinet (Continued) ITEM PART NO. DESCRIPTION QTY. FUNCTION Attaches to screw and holds rubber bumper FAS 2035 8-32 NUTS - EXT. LOCK WASHER in place. MIS 3074 SHORTY PLUG #1672 Covers screw hole in rubber bumper. FAS 2040 6-32 X 1/4" TAPPING SCREW Secures tray support bracket to side panels.
  • Page 12 Blending Assembly and Related Parts (See Figure 3) ITEM PART NO. DESCRIPTION QTY. FUNCTION MODIFIED DOOR SPOUT FCB 112 Dispenses product mixed with flavorings. ASSEMBLY Provides a sealed cavity inside the syrup RUB 652-RSS SMALLER SYRUP PORT O-RING 1 ea. port.
  • Page 13 Blending Assembly and Related Parts (Continued) ITEM PART NO. DESCRIPTION QTY. FUNCTION STAINLESS 9-TUBE CASING Protects and holds the cables and 9-Tube MIS 3196 ASSEMBLY Assembly in place on the freezer side panel. STAINLESS 9-TUBE CASING Covers and protects the cables and tubes of MIS 3190 1 ea.
  • Page 14 Syrup Pump and Related Parts (See Figure 4) ITEM PART NO. DESCRIPTION QTY. FUNCTION Pumps syrup from flavor bags to flavor SHAKE SYRUP PUMP lines. Pumps syrup from flavor bags into flavor SYR 926 PERISTALTIC SYRUP PUMP 1 ea. lines. 1/4"...
  • Page 15 Syrup Pump and Related Parts 26004 Figure 4...
  • Page 16 Sanitizer Pump and Related Parts (See Figure 5) ITEM PART NO. DESCRIPTION QTY. FUNCTION SAN 748 SANITIZER PUMP ASSEMBLY Supplies sanitizer to flush tube. TUB 807 SANITIZER TUBE REPLACEMENT Transports sanitizer through pump. MIS 3023 DUST CAP Cover to protect end of flavor lines. Creates tension for tighter fit 1 per FAS 2051 ROLLED FLANGE EYELET...
  • Page 17 Sanitizer Pump and Related Parts 26005 Sanitizer Tank Assembly is much larger in scale than shown here Figure 5...
  • Page 18 8-32 X 1/2" PAN HEAD Secures various parts within the top of unit. MIS 3150 FLAVOR BURST LOGO DECALS Displays Flavor Burst trademark logo. CAB 156 CONNECTOR SHIELD Protects power cables from liquids. Provides a power connection to the outside...
  • Page 19 Cabinet Electronics Figure 6...
  • Page 20 2B / 3B Jumbo Touch Panel Electronics (See Figure 7) ITEM PART NO. DESCRIPTION QTY. FUNCTION MAIN JUMBO TOUCH PANEL Houses the Jumbo Touch Panel screen and MIS 3300A FRAME electronics. JUMBO TOUCH PANEL BACK Secures the Jumbo Touch Panel to the MIS 3300B PANEL freezer.
  • Page 21 2B / 3B Jumbo Touch Panel Electronics (Continued) ITEM PART NO. DESCRIPTION QTY. FUNCTION Connects Micro Controller Board to video ELE 957 HDMI CABLE 2 FT drive board. MIS 3300F LED STRIP PLATE Mounts the LED strip to the frame. Controls the power for the Jumbo Touch ELE 960 JBT POWER SUPPLY...
  • Page 22 2B / 3B Jumbo Touch Panel Electronics (See Figure 7)
  • Page 23 2B / 3B Jumbo Touch Panel Electronics Figure 7...
  • Page 24 4B Jumbo Touch Panel Electronics (See Figure 8) ITEM PART NO. DESCRIPTION QTY. FUNCTION MAIN JUMBO TOUCH PANEL Houses the Jumbo Touch Panel screen and MIS 3400A FRAME – 4B electronics. JUMBO TOUCH PANEL BACK Secures the Jumbo Touch Panel to the MIS 3400B PANEL –...
  • Page 25 4B Jumbo Touch Panel Electronics (Continued) ITEM PART NO. DESCRIPTION QTY. FUNCTION Allows external USB to upload information to ELE 954 EXTERNAL USB MOUNT the Jumbo Touch Panel. Connects Micro Controller Board to video ELE 957 HDMI CABLE 2 FT drive board.
  • Page 26 4B Jumbo Touch Panel Electronics (See Figure 8)
  • Page 27 4B Jumbo Touch Panel Electronics Figure 8...
  • Page 28 Spare Parts Kit (See Figure 9) ITEM PART NO. DESCRIPTION QTY. FUNCTION SPARE PARTS KIT FOR FCB Houses extra spare parts and wear items. 5800FCB ELE 444 1 AMP, 1 1/4" SLOW BLOW FUSE System overload protection. Provides sealed cavity and prevents syrup RUB 601 9-POS DUCKBILL CHECK VALVE leakage.

  • Page 29: Replacing The Syrup Flavors

    5. Press and hold the top left corner area on the Jumbo Touch Panel screen to access NOTE: USE AN APPROVED CLEANER AND the Flavor Burst Maintenance Menu. If the SANITIZER FOR THE FOLLOWING screen asks for a password, enter the PROCEDURES.
  • Page 30 7. Touch the flavor of the line that will be 10. Select the flavor you wish to use, then place flushed and follow the instructions outlined the bag on the table with the fitment up and on the Jumbo Touch Panel screen to flush remove the dust cap.
  • Page 31 14. Make sure the syrup bag is settled neatly 17. Using a spray bottle of approved sanitizer into the tray, and then install the loaded tray solution, spray the syrup bag fitment and into the cabinet. the Syrup Bag Connector. Allow these parts to sanitize for at least 1 minute.
  • Page 32 22. The priming function will continue for a preset amount of time (see “Flushing and Priming Settings” of the Maintenance Menu). Continue to prime the line till the syrup flowing from the spout is thick and undiluted. You can also press a flavor key while priming to interrupt the prime function.

  • Page 33: Scheduled Maintenance

    CIP - Phase 1: Prep SCHEDULED MAINTENANCE 1. Mix approved detergent with warm water according to manufacturer’s instructions. The following procedures are performed less frequently than daily or as needed. 2. Ensure the Sanitizer Tank is filled with fresh approved sanitizer solution according to NOTE: YOUR HANDS SHOULD BE CLEANED manufacturer’s instructions (no more than 2 AND SANITIZED BEFORE YOU PERFORM...

  • Page 34: Cip - Phase 2: Flush

    8. Press and hold the top left corner area on the Jumbo Touch Panel screen to access 11. When the flushing process is complete, the Flavor Burst Maintenance Menu. If the disconnect the Pump Flush Adapter and screen asks for a password, enter the repeat the process for the second line, then password.

  • Page 35: Cip - Phase 3: Clean

    CIP – Phase 3: Clean 16. Clean the exposed surfaces of the bag fitment and the Syrup Bag Connector with 13. Brush and clean the Syrup Line Manifold, detergent water, a single service towel. Manifold cap, Duckbill Check Valve, and Brush the bag fitment with the Medium Coupler Body with detergent water.

  • Page 36: Cip - Phase 4: Reassemble

    CIP - Phase 4: Reassemble 22. Carefully align the pins of the Syrup Line Manifold with the Syrup Line Connector and 19. Reconnect the syrup lines and bags of insert the end of the 9-Tube Assembly fully syrup by pressing the Syrup Bag Connector into the Coupler.

  • Page 37: Priming The Syrup System

    26251 1. Press and hold the top left corner area on the Jumbo Touch Panel screen to access the Flavor Burst Maintenance Menu. If the Grape screen asks for a password, enter the password.

  • Page 38: Refilling The Sanitizer Tank

    Sanitizer Tank. The tank CLOSING PROCEDURES. system delivers solution to specific areas of the ® Flavor Burst system such as the syrup lines during certain functions. In order to utilize 4. Reinstall the hand pump and tighten these clean-in-place functions, keep an sufficiently.

  • Page 39: Cleaning / Replacing Syrup Port O-Rings

    Cleaning / Replacing Syrup Port O-Rings 4. Place the cleaned or replacement o-rings in approved sanitizer solution and soak for at The door spout o-rings should be removed and least 1 minute. cleaned when the spout assembly is cleaned. Also, the o-rings are wear items and will need to be replaced periodically when worn.

  • Page 40: Miscellaneous Cleaning Procedures

    Miscellaneous Cleaning Procedures Inside of the Cabinet The following parts of the Jumbo Touch Panel CLEAN 26144 system do not require daily cleaning. Inspect these areas periodically and clean if necessary Detergent according to instructions. RINSE Mix approved detergent with warm water Water according to manufacturer’s instructions.

  • Page 41: 9-Tube Assembly Syrup Lines

    9-Tube Assembly Syrup Lines Jumbo Touch Panel Assembly 26141 CLEAN 26143 CLEAN Detergent Detergent RINSE RINSE Water Water 1. If it is necessary, follow instructions in NOTE: DO NOT GET WATER NEAR THE ‘Phase 1’ and ‘Phase 3’ of the Clean-In- CABLE CONNECTIONS OR SPEAKER Place procedure to clean and sanitize the HOLES ON THE JUMBO TOUCH PANEL.

  • Page 42: Winterizing The Unit

    Winterizing the Unit 5. Empty the Sanitizer Tank and return the tank to the unit. ® If you will not be using your Flavor Burst 26246 system during the off-season or other extended periods of time, you should winterize the...
  • Page 43 11. When all lines have been emptied, return the Pump Flush Adapter to the position under the trays. 12. Ensure the other Flavor Burst parts are stored in a sanitary place for the off-season. When opening next season, be sure to...
  • Page 44 PAGE INTENTIONALLY LEFT BLANK...

  • Page 45: Equipment Setup

    AND SANITIZED BEFORE YOU PERFORM existing door spout of the barrel where the THE FOLLOWING PROCEDURES. Flavor Burst system will be attached. The modified door spout includes a port where the NOTE: INSPECT ALL WEAR ITEMS AND 9-Tube Assembly is inserted, delivering flavor REPLACE IF NECESSARY.
  • Page 46 5. Drill a ¼” hole through the pull handle. The 9. Install the switch over the threaded end of center of the hole should be ¼” above the the modified spout and install the spout cap handle arch and centered. to secure the assembly.

  • Page 47: Mounting The 9-Tube Assembly Casing

    Mounting the 9-Tube Assembly Casing 4. Swing the Casing cover outward. 26463 The Jumbo Touch Panel system includes a metal cable casing assembly to house and hold the 9-Tube Assembly. DO NOT install the Casing on a side of the freezer with out-take vents.

  • Page 48: Mounting The Jumbo Touch Panel Assembly

    Mounting the Jumbo Touch Panel Assembly 3. If you are installing the Jumbo Touch Panel on a 2-barrel C300 freezer, skip to Step 5. The Jumbo Touch Panel is mounted using the When installing it on a C303 3-barrel existing screws and screw holes of the freezer’s freezer, or C314 / C302 4-barrel freezer light box display.
  • Page 49 6. Line the bracket up flush with the top edge 9. Then hang the Jumbo Touch Panel hinges of the freezer and the lip of the bracket over on the bracket posts. Secure the Jumbo the edge. Center it between the two Touch Panel with the nylon locking nuts notches on the bracket.

  • Page 50: Mounting The Plastic Casing Assembly

    Mounting the Plastic Cable Casing 3. Remove the protective tape from the casing and apply the casing to the cleaned area of The Jumbo Touch Panel system includes a the freezer. smaller plastic cable casing to hold the Jumbo 26126 Touch Panel’s power cord and ethernet cable.

  • Page 51: Connecting The Unit Syrup Line

    Sanitizer Tank to the Blending system delivers solution to specific areas of the ® Assembly. Flavor Burst system such as the syrup lines during certain functions. In order to utilize 1. Locate the 9-Tube Lead at the back of the these clean-in-place functions, keep an cabinet.

  • Page 52: Power Connections And Power Up

    4. Remove the hand pump from the Sanitizer Power Connections and Power Up Tank and fill the Tank with approved sanitizer solution. The electrical connections for the Jumbo Touch Panel are located on the upper back panel of the unit. Once the cables have been attached and the unit is turned on, the Jumbo Touch Panel can remain on during normal operations from day to day.

  • Page 53: Installing Flavors And Priming Syrup Lines

    15. Connect the power cord to the port on the Installing Flavors and Priming Syrup Lines back panel. Each flavor for the Jumbo Touch Panel system 26222 is stored inside a numbered syrup tray within the system cabinet. Under normal operating conditions flavors are installed as previous flavors are emptied.
  • Page 54 4. Lifting up with the bag fitment, press the 8. Make sure the syrup bag is settled neatly center pin of the bag fitment valve and into the tray, and then install the loaded tray gently press on the bag to release any into the cabinet.

  • Page 55: Adjusting The Base Product Flow Rate

    Adjusting Base Product Flow Rate The flow rate of the base product can be changed by adjusting the Flow Rate Controller, a screw assembly inside the door spout. If your product does not have enough overall flavoring even at the highest flavor dispense rate, slow the base product flow rate.
  • Page 56 PAGE INTENTIONALLY LEFT BLANK...

  • Page 57: Jumbo Touch Panel Overview

    Burst Company for more details. change flavors featured on the Jumbo Touch Panel menu, adjust flavor concentration per 3. The Flavor Burst Maintenance Menu is your flavor, adjust the flavor dispense timing for command center for adjusting all your multi-flavored servings, access the current settings.

  • Page 58: Testing The Jumbo Touch Panel System

    TO GO TO THE SERVING SIZE SCREEN IN 1. If you are dispensing product from a barrel STEP 3 OR THE FLAVOR SELECTION MENU that is not connected to the Flavor Burst IN STEP 4. system, simply draw product from the spout.
  • Page 59 4. Select the flavor(s) by touching the flavor 5. MANUAL DRAW SYSTEM: Hold a cup button. More than one flavor can be under the spout. Pull the draw handle all selected for a multi-flavor serving. the way into the open position. If you have Selected flavors show a green check mark.
  • Page 60 6. AUTO DRAW SYSTEM: The Auto Draw 7. Evaluate your serving for both appearance System has no draw handle on the spout and taste. Look and taste the serving to and a green button is displayed below the ensure the syrup level is acceptable. Draw flavor menu.
  • Page 61 9. If the white cap option is enabled, see if 11. Make any other adjustments to settings in syrup product has cleared the spout. Make the Maintenance Menu settings as needed. sure there is not too much unflavored product at the top of your serving. 12.

  • Page 62: Directory Of Cleaning Procedures

    Every 3 Every 6 Part No. Part Description Annually months months FLAVOR BURST COMPONENTS RUB 652-RSS Smaller Syrup Port O-Ring RUB 660 Larger Syrup Port O-Ring RUB 601 Duckbill Check Valve The Spare Parts Kit should contain replacements for these wear items. Be sure to keep replacements in...

  • Page 63: Recommended Maintenance Items Replacement Schedule

    COMPANY. ALTERNATE PARTS AND KITS BY FREEZER MODEL Flavor Burst Company offers many equipment options and accessories through your local distributor that may be helpful for your operational or installation requirements. This includes adapter kits, adapters, brackets, and switches for various freezer models and manufacturers. Please contact your local distributor or visit us online at www.flavorburst.com...

  • Page 64: Ordering/Service Information

    2. Serial Number ____________________________________ 3. Voltage _________________________________________ 4. Maximum Fuse Size __________________________ Amps 5. Minimum Wire Ampacity _______________________ Amps Flavor Burst is a registered trademark of the Flavor Burst Company. Taylor is a registered trademark of the Taylor Company. All rights reserved.

This manual is also suitable for:

Jbt 80fcb-3bJbt 80fcb-4b

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