KStar BluE-H5 Installation, Operation & Maintenance Manual

KStar BluE-H5 Installation, Operation & Maintenance Manual

Energy storage system

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Shenzhen Kstar New Energy Company Limited
Add:Kstar Industrial Park, Guangming Hi-Tech Park,
shenzhen ,P.R.CHINA
Tel:0755-21389008
Fax:0755-21389008
Web:www.kstar.com
INSTALLATION, OPERATION &
MAINTENANCE MANUAL
KSTAR BluE-H5/H3
ENERGY STORAGE SYSTEM
202011 Ver:1.0

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Summary of Contents for KStar BluE-H5

  • Page 1 INSTALLATION, OPERATION & MAINTENANCE MANUAL KSTAR BluE-H5/H3 ENERGY STORAGE SYSTEM Shenzhen Kstar New Energy Company Limited Add:Kstar Industrial Park, Guangming Hi-Tech Park, shenzhen ,P.R.CHINA Tel:0755-21389008 Fax:0755-21389008 202011 Ver:1.0 Web:www.kstar.com...
  • Page 2 Copyright Statement This manual is under the copyright of Shenzhen Kstar Science and Technology Co., Ltd, with all rights reserved. Please keep the manual properly and operate in strict accordance with all safety and operating instructions in this manual. Please do not operate the system before reading through the manual.
  • Page 3: Table Of Contents

    CONTENTS Routine Maintenance Introduction 1.1 System Introduction 7.1 Alarm code 1.2 Operation Modes 7.2 Error code 1.3 Safety Introduction Fault diagnosis and solutions 1.4 Battery Safety Datasheet 1.5 General Precautions 1.6 Parts List 1.7 System Appearance Machine Parameters 1.8 Liability Limitation Installation Routine Maintenance 2.1 Installation Site and Environment...
  • Page 4: Introduction

    Grid Introduction 1.1 System Introduction Kstar BluE-H5 (incl.BluE-PACK10.2 and BluE-S 5000D)/BluE-H3 (incl. BluE-PACK5.1 and BluE-S 3680D) can be applied in DC-coupled systems (mostly new installation), AC-coupled systems (mostly retrofit) and Hybrid-coupled systems (mostly retrofit, and PV capacity-increase), as the following schemes show: Normal Loads Configuration...
  • Page 5: Operation Modes

    The warning signs contain important information for the system to operate safely, and it is strictly prohibited to torn or damage them. Ensure that the warning signs are always well-functioned and correct placed. The signs must be replaced immediately when damaged. www.kstar.com www.kstar.com...
  • Page 6: Battery Safety Datasheet

    The battery system is part of the energy storage system which stores life-threatening high voltage even when the DC side is switched off. Touching the battery outlets is strictly The Storion BluE-H5/H3 must not be touched or put into service until prohibited. The inverter can keep a life-threatening voltage even after disconnecting it 5 minutes after it has been switched off...
  • Page 7: General Precautions

    Check the following parts list to ensure it is complete. WARNING Kstar delivers a total system separately on site to client, this consists of: Risk of chemical burns from electrolyte or toxic gases. During standard operation, no electrolyte shall leak from the battery pack and no toxic gases shall form. Despite...
  • Page 8 (includ four pieces BluE-PACK5.1) (includ two pieces BluE-PACK5.1) 8xφ8*60 2xMounting Panel 16xφ8*60 4xMounting Panel 4xM5*12 8xM5*12 6x Power Cable 2xPower Cable(1 black, 1 red) 1x Battery Communication Cable 16x M6 Gasket 1xBattery Communication Cable 8xM6 Gasket (3 black, 3 red) www.kstar.com www.kstar.com...
  • Page 9: System Appearance 11

    User Manual User Manual 1.7 System Appearance 1.7.1 Cable Box Part Figure 5 Inverter without Cable Box Covers– Front View Figure 4 BluE-H5/H3 Delivery Scope Object Descripition Hybrid Inverter BluE-S 5000D/3680D EMS Display Screen Figure 6 Cable Box Part without Covers – Front View...
  • Page 10: Liability Limitation

    Please be cautious unpacking the battery, otherwise components could be damaged. 2.1 Installation Site and Environment BAT+ BAT- 2.1.1 General PV1+ ON GRID This BluE-H5/H3 energy storage system is outdoor version and can be installed in an PV1- outdoor or an indoor location. PV2+ BACK UP CT/METER...
  • Page 11: Installation

    BluE-H5/H3 and the surface of a wall or structure. If the BluE-H5/H3 is mounted at a wall or at a distance of 300mm from the wall or the 2.2.1 Battery Installation structure separating it from the habitable space, the distances to other structures or objects must be increased.
  • Page 12 Figure 12 Battery Installation – Mounting on the Wall Step 5 To assemble the second (and all other) battery, repeat steps 6 and 7, respectively. Figure 13 Battery Installation – Second Battery Installation Figure 15 Inverter Installation on the Wall www.kstar.com www.kstar.com...
  • Page 13 Unscrew the swivel nut from the threaded sleeve and thread the swivel nut and threaded sleeve over the AC cable. g. Plug the AC connector into the jack for the AC connection by hand until a “Click” is heard or felt. www.kstar.com www.kstar.com...
  • Page 14 Take out the communication cable set provided in the accessory parts of one BluE-H5/H3-BAT, cut off one end and crimp a new RJ45 connector. If there are two batteries,you only need to remake one of battery communication cable on site.
  • Page 15 Make sure that red connects to red and black connects to 4*MC4 black. Figure 20 Wiring the Battry Power Cable PV1+ ON GRID PV1- PV2+ BACK UP CT/METER PV2- Figure 22 PV Wiring www.kstar.com www.kstar.com...
  • Page 16 3-4 on the side of the system. You can connect up to 4 batteries, 2 each mounted on top of each other, to the BluE-H5/H3. To do this, carry out the individual installation steps as for the first two batteries, including the DIP setting on the last module.
  • Page 17: Single Line Diagram 28

    This function is for inverterthat comply with AS/NZS 4777.2:2015 standard. KSG single phase inverter is fully comply with all DRM. A 6P BluE-PACK terminal is used for DRM connection. Figure 27 DC-coupled system www.kstar.com www.kstar.com...
  • Page 18: System Operation

    Figure 29 Hybrid-coupled system the battery switch on the cable box. Step 5: Press power button on all the batteries until the indicator lights turn on. Step 6: Close the battery switch cover and the outer shell of the cable box. www.kstar.com www.kstar.com...
  • Page 19: Switch Off

    When the BluE-H5/H3 energy storage system appears to be running abnormally, you can turn off 2. If the battery pack is not on fire yet, extinguish the fire before the battery pack catches the grid-connected main switch that directly feeding the BESS, and turn off...
  • Page 20: Display And Setting

    Battery current ( +means discharge, -means charge) light light reverse off off off off off off off Stop discharging connection, CURR: 20.2A failure Battery Capacity protection CAPACITY: 40Ah Stop charging and light Failure off off off off off off off off discharging www.kstar.com www.kstar.com...
  • Page 21 Real-time temperature of inverter system radiator. INV: 25℃ Real-time temperature of Bidirectional DCDC Interface system radiator. DCDC: 26℃ Internal ambient temperature. INV OUTPUT AMBIENT: 27℃ Inverter real-time voltage VOLT: 0.0V Inverter real-time current CURR: 0.00A Inverter real-time frequency FREQ: 0.00HZ www.kstar.com www.kstar.com...
  • Page 22: Setting

    LCD backlight, date/time, clear history, PV input mode:independent connection, parallel 9:DATE/TIME password setting and maintenance, and factory connection,constant voltage. 10:CLEAR REC setting. Press ESC button to enter user setting 11:PASSWORD 12:MAINTENANCE 4.2.16 User setting 13:FCTRY RESET 14:AUTO TEST www.kstar.com www.kstar.com...
  • Page 23 3 : B A T P R I O R I T Y 3:CV After completing the setup of peak load shifting mode, the time for charging and discharging also ③ ZERO EXPORT needs to be set. Description Interface ZERO EXPORT Back-flow-prevention function. →1:DISABLE Default option is disabling. 2:ENABLE www.kstar.com www.kstar.com...
  • Page 24 Select the OTHER_Li enter button to enter the Default option is disabling. 2 : ENABLE 5:PYLON-LEP OTHER_Li interface; Select the other selections enter button to enter the 6:BluE–LEP restart interface. 7:KSTAR-LEP ⑦ START-UP delay Description Interface Other Li battery parameter START-UP DELAY Description Interface...
  • Page 25 UNIT: Press ESC button to move cursor forward and Battery wake up enable return to battery parameters interface. Description Interface --BAT WAKE-UP-- Battery wake-up enable setting. →1: DISABLE The default option is disabling. 2: ENABLE www.kstar.com www.kstar.com...
  • Page 26 7:OVER VOLT power, discharge/charge power, low/high grid +60%, which varies with the standard. 8:UNDER VOLT (-60%~+60%) power, low/high grid voltage, low/high grid 9: OVER FREQ frequency, VoltOverStart and FreqOverStart (see 10:UNDER FREQ from①to⑨) 11:REACT RESP 12:VRT_ENABLE 13:POW SI RATE www.kstar.com www.kstar.com...
  • Page 27 The value should range between 240V and 280V, Grid Volt Min (240~280V) which varies with different standards. Description Interface GRID Low Voltage Protection Point -GRID MIN- Press UP/DOWN to adjust the input figure; INPUT: 170V Press Enter to confirm the input. www.kstar.com www.kstar.com...
  • Page 28 Enter option 1 to adjust the minimum frequency Derate power when Voltage over. of the . Enter option 2 to adjust the minimum →1:DISABLE →1:INV MIN The default option is enable. frequency of the grid 2:ENABLE 2:GRID MIN www.kstar.com www.kstar.com...
  • Page 29 Enter the option 1 to enable or disable the function -OVER FREQ- that the power of inverter derates when frequency →1:ENABLE is too high. Enter the option 2 to adjust the exact 2:FREQ value of the frequency when power start to derate. www.kstar.com www.kstar.com...
  • Page 30 Default value is 250%. INPUT: 20 Press ENTER button to confirm or ESC button to UNIT: S (seconds) cancel the input and return to setup interface; The input value should range between 20 and 120. Value range (20~120) www.kstar.com www.kstar.com...
  • Page 31 Max ,Volt Min ,Freq Max and Freq Min. After 4:FREQ MIN setup interface; entering the submenu items, you can press the UP and Down key to scan the result. 4.3.12 Maintenance Description Interface Maintainer use only. →12:MAINTENA NCE www.kstar.com www.kstar.com...
  • Page 32: Inquiry

    Threshold auto test trip time: The time from the coincidence between the threshold and current Set:51.5Hz 100ms to the trip signal of disconnection switch. Tes:51.5Hz 94ms Current measured voltage or frequency value: Cur:49.9Hz Pass! The measurement value of grid voltage or frequency during the coincidence. www.kstar.com www.kstar.com...
  • Page 33: Statistics

    GRID: 0.0KWH Electric energy buying from grid; power/ power generation for the day / power 6:E-TEAR Power consumption of load; LOAD: 0.0KWH generation for the month/ power generation for the 7:E-TOTAL year/gross power generation (refer to 1 to8). www.kstar.com www.kstar.com...
  • Page 34: Restart

    Then tap the Network Setting button. Description Interface Step 2: According to the prompts, type in the information to finish the network setting. Please Restart! Step 3: After the Wi-Fi PlugII is restarted,reconnect the Wi-Fi which connected by step 5.1. www.kstar.com www.kstar.com...
  • Page 35: Create Account And Add Datalogger

    Step 2: According to the prompts, type in the information to create an account. Register User Name Password Please enter user name Confirm Password Please enter password E-mail Keeppassword Phone Number Datalogger PN Login Wi-Fi Config Register Demo> Register www.kstar.com www.kstar.com...
  • Page 36: Alarm Code

    Current Sensor Fault BMS Discharge Low Temp INV Abnormal Bms Volt Imbalance EPS Relay Fault Bms Communicate Fault Alway Over Load BMS Under Volt SCI Fault Bms Chg Temp Low BMS Severe Over Volt BMS Severe Over Temp CT Reverse  www.kstar.com www.kstar.com...
  • Page 37: Fault Diagnosis And Solutions

    2MΩ, please contact the local inverter customer service once (1) Restart the inverter and wait until it functions normally. Current Sensor Fault fault is not removed. (2) Contact customer service if error warning continues. www.kstar.com www.kstar.com...
  • Page 38: Machine Parameters

    Communication (1) Check PV string for direct or indirect grounding Ventilation type Passive and Active Cooling phenomenon; (2) Check peripherals of machine for current leakage; CFCI Over (3) Contact the local inverter customer service if fault remains unremoved. www.kstar.com www.kstar.com...
  • Page 39 Maximum charge/discharge current 50Ad.c./80Ad.c. 100Ad.c./100Ad.c. Maximum charge/discharge power Ingress protection 3000W/4000W 4600W/5000W IP65 Gridterminal parameter Altitude ≤ 2000m Rated voltage Dimension (W×H×D)mm 230Va.c. 540*590*240 Rated frequency Weight (Kg) 50Hz Relative Humidity 0~95% (No condensation) Rated input Current 31Aa.c. www.kstar.com www.kstar.com...
  • Page 40 184-264 49.5-50.5 Greece Protection 184-264 47.5-50.4 France Certification& Standard 150-264 49-51 Bangkok Grid Regulation AS/NZS 4777.2, VDE-AR-N4105, VDE0126-1-1 150-264 48-51 Thailand Safety Regulation IEC/EN 62109-1&2, IEC62040-1 150-280 45-55 Local EN61000-6-1, EN61000-6-2, EN61000-6-3, 60Hz 184-264 59.5-60.5 EN61000-6-4,EN61000-4-16, EN61000-4-18, EN61000-4-29 www.kstar.com www.kstar.com...
  • Page 41: Routine Maintenance

    • After replacement, unqualifified products shall be processed by KSTAR. system and other related equipment are invalid or damaged. • The customer shall give KSTAR or his partner a reasonable period to repair the Check that the grounding of the equipment is good and the grounding resistance is faulty device.
  • Page 42: Contact Informaition

    KSTAR or his authorized partner . • The fault or damage is caused by the use of non-standard or non-KSTAR. components or software. • The installation and use range are beyond stipulations of relevant international standards.

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