KStar BluE-H5 Installation, Operation & Maintenance Manual
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KStar BluE-H5 Installation, Operation & Maintenance Manual

Energy storage system
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Shenzhen Kstar New Energy Company Limited
Add:Kstar Industrial Park, Guangming Hi-Tech Park,
shenzhen ,P.R.CHINA
Tel:0755-21389008
Fax:0755-21389008
Web:www.kstar.com
INSTALLATION, OPERATION &
MAINTENANCE MANUAL
BluE-H5/H3
ENERGY STORAGE SYSTEM
202203 Ver:3.0

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  • Page 1 INSTALLATION, OPERATION & MAINTENANCE MANUAL BluE-H5/H3 ENERGY STORAGE SYSTEM Shenzhen Kstar New Energy Company Limited Add:Kstar Industrial Park, Guangming Hi-Tech Park, shenzhen ,P.R.CHINA Tel:0755-21389008 Fax:0755-21389008 202203 Ver:3.0 Web:www.kstar.com...
  • Page 2 Copyright Statement This manual is under the copyright of Shenzhen Kstar Science and Technology Co., Ltd, with all rights reserved. Please keep the manual properly and operate in strict accordance with all safety and operating instructions in this manual. Please do not operate the system before reading through the manual.

  • Page 3: Table Of Contents

    CONTENTS Stick Logger Quick Guide Introduction 1.1 System Introduction 6.1 Download APP 1.2 Operation Modes 6.2 Stick Logger Installation 1.3 Safety Introduction 6.3 Logger Status 1.4 Battery Safety Datasheet 1.5 General Precautions 6.4 Abnormal State Processing 1.6 Parts List 6.5 Usage Methods and Notices for Reset Button 1.7 System Appearance 1.8 Liability Limitation SOLARMAN Smart APP...

  • Page 4: Introduction

    Grid Introduction 1.1 System Introduction BluE-H5 (incl.BluE-PACK10.2 and BluE-S 5000D)/BluE-H3 (incl. BluE-PACK5.1 and BluE-S 3680D) can be applied in DC-coupled systems (mostly new installation), AC- coupled systems (mostly retrofit) and Hybrid-coupled systems (mostly retrofit, and PV capacity-increase), as the following schemes show: Normal Loads Configuration...

  • Page 5: Operation Modes

    User Manual User Manual 1.2 Operation Modes: • PEAK SHIFT: This mode is designed for time-use mode customer. The customer is able to set up the charging/discharging time & power via inverter screen or APP. There are three basic modes that end users can choose via inverter screen/APP. •...

  • Page 6: Battery Safety Datasheet

    DC side is switched off. Touching the battery outlets is strictly The BluE-H5/H3 must not be touched or put into service until 5 minutes prohibited. The inverter can keep a life-threatening voltage even after disconnecting it after it has been switched off...

  • Page 7: General Precautions

    Check the following parts list to ensure it is complete. WARNING Kstar delivers a total system separately on site to client, this consists of: Risk of chemical burns from electrolyte or toxic gases. During standard operation, no electrolyte shall leak from the battery pack and no toxic gases shall form. Despite...
  • Page 8 User Manual User Manual (includ three pieces BluE-PACK5.1) BluE-PACK5.1 BluE-PACK15.3 12×φ8*60 3×Mounting Panel 2×M5*12 4×M6 Gasket 6×M5*12 4×φ8*60 4×Power Cable 12×M6 Gasket 1×Battery Communication Cable (2 black, 2 red) 1 Mounting Panel × BluE-PACK10.2 BluE-PACK20.4 (includ four pieces BluE-PACK5.1) (includ two pieces BluE-PACK5.1) 8×φ8*60 2×Mounting Panel 16×φ8*60...

  • Page 9: System Appearance

    User Manual User Manual 1.7 System Appearance 1.7.1 Cable Box Part Figure 5 Inverter without Cable Box Covers– Front View Figure 4 BluE-H5/H3 Delivery Scope Object Descripition Hybrid Inverter BluE-S 5000D/3680D EMS Display Screen Figure 6 Cable Box Part without Covers – Front View...

  • Page 10: Liability Limitation

    User Manual User Manual Installation This Manual introduces the basic steps to install and set up Kstar BluE-H5/H3. NOTE: Please be cautious unpacking the battery, otherwise components could be damaged. 2.1 Installation Site and Environment 2.1.1 General This H5/H3 energy storage system is outdoor version and can be installed in an outdoor location.

  • Page 11: Installation

    User Manual User Manual 2.2 Installation A H5/H3 installed in any corridor, hallway, lobby or the like and leading to an emergency exit shall ensure sufficient clearance for safe egress of at least 1 meter. Step 1 Remove the battery and inverter from the packaging box. The H5/H3 must also not be installed in potentially explosive atmospheres for gas cylinders that are heavier than air gases and have a vent clamp in accordance with AS / NZS 3000.
  • Page 12 User Manual User Manual 2.2.2 Inverter Installation NOTE: Step 6 Inverter Installation. The type B RCD must be installed on the backup port of the system.In additon, the installation of inverter must fulfill AS/NZS 3000,AS/NZS 4777.1 and AS/NZS 5033. the internal N line of converter is connected to grid neutral via internal relays, when in stand-alone mode.
  • Page 13 User Manual User Manual Step 8 Please make AC cables on site. d. Insert the crimped conductors L, N and PE into the corresponding terminals and tighten the screw with a hex key wrench screw driver(size:2.5, 1.2~2.0 N.m). Ensure that all conductors Step 8-1 Please follow the AC cable requirements below.
  • Page 14 Figure 17 Cable Box Bottom View, Wiring Connectors Step 9 Take out the communication cable set provided in the accessory parts of one BluE-H5/H3-BAT, cut off one end and crimp a new RJ45 connector. Figure 16 RJ45 Connector RJ45 Connector...
  • Page 15 User Manual User Manual Step10 Step12 Connect the BAT communication cable of the cable box from Step 13 to the Close the battery covers and connect the PV-MC4 connectors to the system (connection on both sides). Also, connect all AC cables, the meter communications cable topmost battery at the right side.
  • Page 16 User Manual User Manual Step14 Open the front cover of the last battery and remove the DIP cover. Now set NOTE: the DIP switch 2 to "on" mode and close the cover again. The DIP setting is only changed on the last battery. If you connect more than 2 battery modules to the system, please only install the additional batteries 3~4 on the side of the system.

  • Page 17: Single Line Diagram

    User Manual User Manual Description Description The electricity meter should be mounted and connected at the grid transition point DRM 1/5 DRM 4/8 (feed-in point) so that it can measure the grid reference and feed-in power. DRM 2/6 RefGen DRM 3/7 Com/DRM 0 1.

  • Page 18: System Operation

    User Manual User Manual System Operation Normal Load BACKUP Load 3.1 Switch On 5kW Hybrid Inverter Back up When turning on the system, it is very important to follow the steps below to prevent Switch damage to the system. Grid Grid Meter Grid Switch WARNING: Please check the installation again before turning on the system.

  • Page 19: Switch Off

    2.Check the control power supply. If it is OK, return the power supply to find out the reason. of the battery, inverter, or wiring is submerged. 3.Please record every detail related to the fault, so Kstar can analyse and solve the Do not use a submerged battery again and contact the service engineer.

  • Page 20: Display And Setting

    User Manual User Manual 4.2. Display and Setting Object Description Name 4.2.1 PV1 input display interface Grid connection Interface Off-grid Indicator LED PV1 INPUT Red: The inverter is in fault. PV1 input real-time voltage VOLT: 33.8V PV1 input real-time current Return Button: Escape from current CURR: 0.00A...
  • Page 21 User Manual User Manual 4.2.5 att ry Prmet r 4.2.9 Load Interface Interface BACKUP BATTERY PRMETER Emergency load (BACKUP) voltage Battery type：(lead acid, lithium battery) VOLT: 0.00V TYPE: LEAD-ACID Emergency load (BACKUP) current Battery temperature CURR: 0.00A TEMP: 0.0℃ Percentage of battery surplus capacity SOC: 4.2.10 Power Interface...

  • Page 22: Setting

    User Manual User Manual 4.2.13 Status information Description Interface Description Interface -USER- Press ESC on the Main Display Interface to enter →1 :SETUP the user interface. System information:Power-up mode, standby 2:INQUIRE See chapter 8.2 for more setting details. mode, hybrid grid-connection, off-grid operation, 3:STATISTIC STATE mains charging mode, PV charging mode, bypass...
  • Page 23 User Manual User Manual 4.3.1 System setting 1.Self-consumption mode disables grid charging: --CHARGE TIME-- Battery pack can only be charged by PV. Description Interface 00:00-23:59 2.Self-consumption mode enables grid charging: Grid MAX SOC:100％ This interface is used to access system charges battery pack until MAX SOC during set time.
  • Page 24 User Manual User Manual ④ DRM enable ⑨ GFCICHK ENB Description Description Interface Interface --DRM ENABLE-- - GFCICHK ENB - GFCICHK ENB(1. Disable Enable It is enabled when BACKUP load needs power. →1:DISABLE 1 DISABLE PV leakage protection enable Default option is disabling. →...
  • Page 25 6:BluE–LEP grid power is positive "+"，it means the CT connection Select the other selections enter button to enter the 7:KSTAR-LEP is reversed. If the CT direction is 1. POSITIVE on the restart interface. LCD, set it to 2. NEGATIVE, then the grid power will become negative "-".
  • Page 26 User Manual User Manual Lead-acid battery parameter ⑤ Discharge Power Description Interface Description Interface This interface is used to select other Li battery Press UP/DOWN button to increase or decrease the --LEAD-ACID -- parameter. input figure; Press UP/DOWN button to move corresponding →1:CHARG-VOLT Press Enter button to move cursor backward, confirm --DISC PERCENT--...
  • Page 27 User Manual User Manual Battery wake up enable BMS DOD Description Interface Description Interface 1.Disable BMS DOD: It will not close the discharge --BMS DOD-- --BAT WAKE-UP-- circuit when BMS discharging to the set SOC. Battery wake-up enable setting. →1:DISABLE →1:DISABLE 2.Enable BMS DOD: It will close the discharge circuit The default option is disabling.
  • Page 28 User Manual User Manual 4.3.3 Grid standard ① Reactive mode Description Description Interface Interface Press UP/DOWN button to move corresponding Press UP/DOWN button to move corresponding --GRID STD-- options. Here are eleven countries for selection, options; → 1:CHN Press Enter to confirm the input and enter power including China, Germany, Australia, Italy, Spain -REACT MODE- 2:GER...
  • Page 29 User Manual User Manual GRID VOLT MAX ② Grid-connected power Description Description Interface Interface GRID Over Voltage Protection Point -GRID PERCENT- -GRID MAX- Press UP/DOWN button to adjust the input figure; Press UP/DOWN to adjust the input figure; Press ENTER button to confirm or ESC button to INPUT: 100% INPUT:...
  • Page 30 User Manual User Manual ⑤Freq Max Low INV frequency Description Description Interface Interface INV Low Frequency Protection Point -INV FREQ LOW- Press UP/DOWN to adjust the input figure; -FREQ MAX- Enter option 1 to adjust the maximum frequency of INPUT: Press Enter to confirm the input and enter restart the INV.
  • Page 31 User Manual User Manual OVER VOLT START OVER FREQ ENABL Description Interface Description Interface Press UP/DOWN to adjust the input figure; -OVER START- -OVER FREQ- Derate power when Frequency over. INPUT: 264V Press Enter to confirm the input. →1:DISABLE The default option is enable. 2:ENABLE ⑧UNDER VOLT OVER FERQ START...
  • Page 32 User Manual User Manual UNDER FERQ START 4.3.5 485 Address Description Interface Description Interface The function that the power of inverter derates -UNDER FERQ START- Press UP/DOWN button to adjust the input figure; -485 ADDRESS- when frequency is too low. Press UP/DOWN to Press ENTER button to confirm or ESC button to INPUT:1 INPUT:...
  • Page 33 User Manual User Manual 4.3.9 Date/time 4.3.13 Factory default setting Description Interface Interface Description Press UP/DOWN button to adjust the input figure; Press Enter button to move cursor backward, --DATE/TIME-- Press U P/DO N but to move correspondin -FACTORY RESET- confirm input and return to setup interface;...

  • Page 34: Inquiry

    User Manual User Manual Description Description Interface Interface Threshold setting value: The value set by upper Threshold setting value: The value set by upper FACMIN(S1) VACMAX(S1) computer software. computer software. Threshold setting trip time: The trip time set by Set:49.8Hz 100ms Set:253.0V 603s Threshold setting trip time: The trip time set by upper computer software.

  • Page 35: Statistics

    User Manual User Manual ③ Firmware Version 4.5 Statistics Description Description Interface Interface This interface is used to select statistics items; Press UP/DOWN button to move corresponding --FIRMWARE-- options; This interface displays firmware version for ARM --STAT-- Press Enter to enter the selected menu; →1:TIME STAT.

  • Page 36: Restart

    User Manual User Manual ④ The day Battery Storage and Recharging Description Interface 5.1 Battery storage requirements --E-TODAY-- This interface displays power generation for the 0.0KWH day（kWh）; 1. Storage environment requirements: METER: 0.0KWH PV power generation; –ambient temperature: -10℃–45℃; recommended storage temperature: 20℃–30℃; GRID: 0.0KWH Electric energy selling to grid;...

  • Page 37: Inspection Before Battery Recharging

    User Manual User Manual 5.3 Inspection before battery recharging Stick Logger Quick Guide Before recharging a battery, check its appearance: Deformation/Shell damage/Leakage 6.1 Download APP 5.4 Recharge Operation Steps Step 1: Scan the QR Code on the right side and download the APP. Step 1:Connect power cables to the battery charger correctly.

  • Page 38: Logger Status

    User Manual User Manual 6.3 Logger Status READY 6.3.1 Check Indicator light Fault Description Fault Cause Solution READY Lights Implication Status Description(All lights are single green lights.) 1. Light off: Fail to connect to the router. 1. Connection betw- 1.Check the connection between stick 2.

  • Page 39: Usage Methods And Notices For Reset Button

    User Manual User Manual 6.5Usage Methods and Notices for Reset Button SOLARMAN Smart APP 6.5.1 Usage methods and key-press descriptions for reset button 7.1 Registration Key-press Status Description Light Status Go to SOLARMAN Smart and register. Click "Register" and create your account here. Short press 1s SMARTLINK rapid networking status.

  • Page 40: Network Configuration

    User Manual User Manual 7.4 Network Configuration Step 2：Connect to AP network Click "Go to connect" and find the right "AP_XXXXX" network (XXXXX refers to logger After the logger is added, please configure the network to ensure normal operation.Go SN).If the password is required, you can find the password on the logger body.Go back to "Plant Details"-"Device List", find the target SN and click "Networking".

  • Page 41: Alarm Code And Error Code

    User Manual User Manual 8.2 Error code Alarm Code And Error Code 8.1 Alarm code English description English description Codes Codes Grid Volt Low Soft Time Out Grid Volt High INV Volt Short Grid Frequency Low GFCI Sensor Fault Grid Frequency High Bus Volt Low ...

  • Page 42: Fault Diagnosis And Solutions

    User Manual User Manual Fault Diagnosis And Solutions Types Codes Solutions The inverter is easy to maintain. When you encounter the following problems, please (1) Check the input mode setting is correct. refer to the Solutions below, and contact the local distributor if the problem remains (2) Disconnect the PV input, restart the inverter and wait PV Input Short unsolved.

  • Page 43: Product Specifications

    User Manual User Manual Types Codes Solutions (1) Check whether the installation follows the instructions; LN Reverse (2) Contact customer service if error warning continues. INV Abnormal (1) Please contact the distributor. (1) Restart the inverter and wait until it functions normally. (1) Restart the inverter and wait until it functions normally.
  • Page 44 User Manual User Manual Maximum Continuous Input Current 32Aa.c. Weight (Kg) Maximum Continuous Input Power 7360VA Dimension (W×H×D)mm 540* 0*240 540*1020*240 Maximum Continuous Output Current 16Aa.c. 22Aa.c. 25Aa.c. 0.8 leading ～0.8 lagging IP Protection IP65 Power Factor (Cos phi), Adjustable (0.95 leading ～0.95 lagging for Germany) Warranty 5Year Product Warranty, 10Year Performance Warranty...
  • Page 45 User Manual User Manual Table 10.1 Grid specification (single-phase） Topology High Frequency Isolation Cooling Natural Convection Output Voltage Output Frequency Grid Boot wait time(S) Specification Range (Vac) Range (Hz) Display LCD/APP 187~252 48~50.5 China Communication Interface RS485/CAN2.0/WIFI 184~264 47.5~51.5 Germany Max.

  • Page 46: Routine Maintenance

    User Manual User Manual Routine Maintenance 11.2 Notes After the equipment is out of operation, please pay attention to following notes while maintaining : 11.1 Maintenance Plan Related safety standards and specifications should be followed in operation and Check if wire connections are loose. maintenance.

  • Page 47: Quality Assurance

    Otherwise, KSTAR has the right to refuse to honor the quality guarantee. Conditions • After replacement, unqualified products shall be processed by KSTAR. • The customer shall give KSTAR or his partner a reasonable period to repair the faulty device. Exclusion of Liability...

This manual is also suitable for:

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