SAMES KREMLIN TRP 501 User Manual
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SAMES KREMLIN TRP 501 User Manual

Without high voltage
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FRANCE
SAMES Technologies. 13 Chemin de Malacher 38243 Meylan Cedex
Tel. 33 (0)4 76 41 60 60 - Fax. 33 (0)4 76 41 60 90 - www.sames.com
USA
SAMES Technologies Inc. 11998 Merriman Road, Livonia, Michigan, 48 150
Tel. (734) 261.5970 - Fax. (734) 261.5971 - www.sames.com
Index revision : B
From February 1st, 2017 SAMES Technologies SAS becomes SAMES KREMLIN SAS
A partir du 1/02/17, SAMES Technologies SAS devient SAMES KREMLIN SAS
User manual
Atomizer TRP 501
Without High Voltage
1
6333

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  • Page 1 From February 1st, 2017 SAMES Technologies SAS becomes SAMES KREMLIN SAS A partir du 1/02/17, SAMES Technologies SAS devient SAMES KREMLIN SAS User manual Atomizer TRP 501 Without High Voltage FRANCE SAMES Technologies. 13 Chemin de Malacher 38243 Meylan Cedex Tel.
  • Page 2 Any communication or copying of this document, in any form whatsoever, and any use or divulging of its contents is forbidden without express written permission from SAMES Technologies. The descriptions and characteristics contained in this document may be changed without prior warning and are in no way binding on SAMES Technologies.

  • Page 3: Table Of Contents

    6.1. Precautions Prior to Installing an Atomizer ....13 6.2. Installing Atomizer TRP 501 ......13 6.3.
  • Page 4 10. Spare Parts - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 16 10.1.

  • Page 5: Atomizer Trp 501

    This document contains information that all operators should be aware of and understand before using atomizer TRP 501 . This information highlights situations that could result in serious damage and indicates the precautions that should be taken to avoid them.

  • Page 6: Important Recommendations

    Use the seals recommended in this manual. For solvent-based products, seals in contact with the product must be perfluorinated seals resistant to swelling or chemical attack. The TRP 501 is only guaranteed to operate correctly if it is used with seals whose size and material conform to this manual.

  • Page 7: Guarantee

    • use of seals not complying with SAMES Technologies recommendations, • pollution of air circuits by fluids or substances other than air. SAMES Technologies atomizer TRP 501 is covered by a one-year guarantee for use in two 8-hour shifts under normal operating conditions.

  • Page 8: Description

    2. Description 2.1. General Atomizer TRP 501 is an atomizer fitted with two atomizer heads known as TRP 500. It is used in automatic mode for spraying waterborne or solvent-based liquid paints. Each spraying head is fitted with an air cap and fan spray nozzle producing a fan spray whose angle can be adjusted by means of swivel rings.

  • Page 9: Trp

    2.2. TRP see RT Nr 6009. 2.3. Left and right spacers These spacers are used to secure and connect each atomizer head either side of the manifold block. 2.4. Complete Manifold Assembly The manifold assembly consists of a supply block common to both atomizer heads. It comprises air passages for atomizing air, fan air and control air (needle and flushing), as well as a paint inlet and paint flush outlet.

  • Page 10: Characteristics

    3. Characteristics 3.1. Overall Dimensions 80.6 30° Center of gravity 3.2. General Weight without hose 4.5 kg Other characteristics see RT Nr 6009 Index revision : B 6333...

  • Page 11: Fluid Diagram

    4. Fluid Diagram Needle pilot (TRP No. 1)° PV52 Fan air (TRP No. 1)° Atomizing air (TRP No. 1)° 2,7/4 8/10 Paint supply 8/10 Regulator control Dump pilot 5/8PTFE Dump RG61 2,7/4 Atomizing air (TRP No. 2)° 2,7/4 PV41 Fan air (TRP No. 2)° 7/10PTFE Needle pilot (TRP No.

  • Page 12: Tools

    5. Tools For TRP 500 atomizing heads: see RT Nr 6009. Description Unit of sale W6CERG036 Securing nut tightening tool Description Unit of sale 1303689 Microvalve removal tool Description Unit of sale 741015 Regulator nut removal tool Index revision : B 6333...

  • Page 13: Installation

    ± one turn), there is a high risk of hoses being torn out or bursting and unions being damaged. WARNING : If a hose is replaced, ensure it is long enough to comply with the requirement above. 6.2. Installing Atomizer TRP 501 • Connect the air and product supplies to the fixed quick-disconnect plate.

  • Page 14: Adjustments

    7. Adjustments see RT Nr 6009 8. Maintenance 8.1. Assembly / Disassembly 8.1.1. TRP Atomizing Head • Remove the four screws securing each atomizing head to the right or left spacers. • Pull the TRP in its axial direction from the spacer. •...

  • Page 15: Cleaning

    8.2. Cleaning WARNING : Do not use a manual solvent gun. Clean with a rag, soft brush and approved cleaning product. • Every 8 hours, clean the outside of the atomizer with a clean rag moistened with solvent. • Check that the air cap holes are not blocked. •...

  • Page 16: Spare Parts

    10. Spare Parts TRP 500 assembly without high voltage - Ref.: 1523271 Item Description Unit of sale 1523271 TRP 500 assembly without high voltage TRP 500 brass air cap and stainless steel nozzle 1523276 (see § 10.1 page 1523275 Left spacer (see §...

  • Page 17: Trp 500 Brass Air Cap And Stainless Steel Nozzle - Ref.: 1523276

    10.1. TRP 500 brass air cap and stainless steel nozzle - Ref.: 1523276 Unit of Item Description sale TRP 500 brass air cap and stainless steel 1523276 nozzle 752949 Standard TRP 500 (see RT Nr 6009) 428374 Double circuit fan spray nozzle - stainless steel 428376 Fan spray air cap, profiled brass 731626...

  • Page 18: Left Spacer - Ref.: 1523275

    10.2. Left spacer - Ref.: 1523275 Unit of Item Description sale 1523275 Left spacer X9SVCB232 Screw, C M 6 x 50 - nylon + glass fiber 449707 Cylindrical spacer J3STKL005 O-ring, chemically inert 449706 Cylindrical spacer X9SVCB226 Screw, C M 6 x 20 - nylon + glass fiber 1313902 Left TRP spacer assembly J2FTCF018...

  • Page 19: Manifold Assembly - Ref.: 1523274

    10.3. Manifold Assembly - Ref.: 1523274 Unit of Item Description sale 1523274 Manifold assembly J2FTCF018 O-ring 746364 Machined plug X9NVCB181 Screw, C M 5 x 10 X9SVHA226 Screw, H M 6 x 20 nylon filled with glass fiber J3ETOR051 O-ring, EP851 743823 Machined plug TRP supply block assembly...

  • Page 20: Trp Supply Block Assembly - Ref.: 1524038

    10.3.1. TRP supply block assembly - Ref.: 1524038 Unit of Item Description sale 1524038 TRP supply block assembly J2FTDF079 O-ring, Viton K6RKBL383 Ball D:6 J2FTDF106 O-ring, Viton 1404886 Seat 1408616 Diaphragm 1404261 Flat washer 1404883 Air disk pilot 1404887 Diaphragm pusher nut 1404885 Regulator nut J2FENV416...

  • Page 21: Right Spacer - Ref.: 1524039

    10.4. Right spacer - Ref.: 1524039 Unit of Item Description sale 1524039 Right spacer X9SVCB232 Screw, C M 6 x 50 - nylon + glass fiber 740532 Resistor holder 449706 Cylindrical spacer J2FTCF018 O-ring, Viton J2FTDF059 O-ring, Viton 1313899 Right TRP spacer assembly X9SVCB226 Screw, C M 6 x 20 - nylon + glass fiber 449707...

  • Page 22: Removable Quick-Disconnect Plate - Ref.: 1523273

    10.5. Removable Quick-Disconnect Plate - Ref.: 1523273 Unit of Item Description sale 1523273 Removable quick-disconnect plate 744633 Nut, stainless steel 747047 Insulating stand washer X2BVCB067 Screw C M 3 x 20 - zinc-plated steel J2CTCN042 O-ring J3STKL980 O-ring, chemically inert J3STKL005 O-ring, chemically inert J2CTPB027...

  • Page 23: Fixed Quick-Disconnect Plate - Ref.: 1523272

    10.6. Fixed Quick-Disconnect Plate - Ref.: 1523272 Unit of Item Description sale 1523272 Fixed quick-disconnect plate 1313846 Rack union, 1/4", Dia. 8/10 1314378 Rack union, 1/4", Dia. 7/10 1402765 Plug for quick-disconnect plate socket X4FVKF048 Screw, F/90 M 2.5 x 16 - stainless steel J2CTCN042 O-ring F6RAUR083...

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