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rev. 6/7/2018
DCR-880 Series Manually Propelled Drum Carriers
DCR-880-M
Receiving instructions:
After delivery, remove the packaging from the product. Inspect the product closely to determine whether it
sustained damage during transport. If damage is discovered, immediately record a complete description of the
damage on the bill of lading. If the product is undamaged, discard the packaging.
Note:
The end-user is solely responsible for confirming that product design complies with all laws, regulations, codes,
and mandatory standards applied where the product is used.
Signal words........................................................................................................................................ 2
Hazards of improper use................................................................................................................. 2
DCR-880-M exploded parts diagram, bill of materials, and specifications................................................... 3 - 4
DCR-880-H exploded parts diagram, bill of materials, and specifications............................................,,..... 5 - 6
DCR-880-H-HP exploded parts diagram, bill of materials, and specifications.............................................. 7 - 8
DCR-880-H-DC exploded parts diagram, bill of materials, and specifications............................................. 9 - 10
DCR-880-H-HP-DC exploded parts diagram, bill of materials, and specifications......................................... 11 - 12
DC modular power unit exploded parts diagram and bill of materials........................................................ 13 - 14
12VDC modular power unit electrical circuit diagram............................................................................ 14
12VDC modular power unit layout.................................................................................................... 15
Using the drum lifter....................................................................................................................... 16
Lifting drums................................................................................................................................ 17
Hydraulic circuit diagram (DCR-880-H & DCR-880-H-HP)...................................................................... 18
Manual hydraulic system sequence of operation................................................................................... 18 - 19
Hydraulic circuit diagram: DC-powered units....................................................................................... 19
Operation instructions for DC-powered units (DCR-880-H-DC & DCR-800-H-HP-DC)................................. 19 - 20
Bleeding air from the hydraulic circuit................................................................................................ 20
Using the Battery Charger................................................................................................................ 20 - 21
Inspections & Maintenance..................................................................................................................... 21 - 22
Troubleshooting guide (DCR-880-H & DCR-880-H-HP)......................................................................... 22
Troubleshooting guide (DCR-880-H-DC & DCR-880-H-HP-DC).............................................................. 23 - 24
Labeling diagram........................................................................................................................... 24
Limited warranty............................................................................................................................ 25
Copyright 2018 Vestil Manufacturing Corp.
Vestil Manufacturing Corp.
2999 North Wayne Street, P.O. Box 507, Angola, IN 46703
Telephone: (260) 665-7586 -or- Toll Free (800) 348-0868
www.vestilmfg.com
Instruction Manual
DCR-880-H-HP
Table of Contents
Fax: (260) 665-1339
e-mail:
info@vestil.com
DCR-880-H
Page 1 of 25
DCR-880, MANUAL
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Table of Contents
Troubleshooting
Related Manuals for Vestil DCR-880 Series
Summary of Contents for Vestil DCR-880 Series
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Page 1: Table Of Contents
2999 North Wayne Street, P.O. Box 507, Angola, IN 46703 Telephone: (260) 665-7586 -or- Toll Free (800) 348-0868 Fax: (260) 665-1339 www.vestilmfg.com e-mail: info@vestil.com DCR-880 Series Manually Propelled Drum Carriers Instruction Manual DCR-880-M DCR-880-H-HP DCR-880-H Receiving instructions: After delivery, remove the packaging from the product. Inspect the product closely to determine whether it sustained damage during transport. -
Page 2: Signal Words
DO NOT modify the product in any way UNLESS you first obtain written approval from Vestil. Unapproved modifications might make the lift unsafe to use and automatically void the Limited Warranty (see p. 25). -
Page 3: Dcr-880-M Exploded Parts Diagram, Bill Of Materials, And Specifications
6/7/2018 DCR-880, MANUAL DCR-880-M exploded parts drawing (bill of materials on following page) Copyright 2018 Vestil Manufacturing Corp. Page 3 of 25... - Page 4 Jaw raised height = 47” Maximum overall length = 49 ” Casters = 8”x2” swiveling Minimum overall width = 35 ” Net weight = 238 lb. Maximum overall width = 68 ” Hand ratchet operated Copyright 2018 Vestil Manufacturing Corp. Page 4 of 25...
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Page 5: Dcr-880-H Exploded Parts Diagram, Bill Of Materials, And Specifications
6/7/2018 DCR-880, MANUAL DCR-880-H exploded parts drawing (bill of materials on following page) Copyright 2018 Vestil Manufacturing Corp. Page 5 of 25... - Page 6 Net weight = 272 lb. Minimum overall length = 43” Maximum overall width = 68 ” Foot pump operated carriage Maximum overall length = 50 ” Minimum overall width = 35 ” Copyright 2018 Vestil Manufacturing Corp. Page 6 of 25...
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Page 7: Dcr-880-H-Hp Exploded Parts Diagram, Bill Of Materials, And Specifications
6/7/2018 DCR-880, MANUAL DCR-880-H-HP exploded parts drawing (bill of materials on following page) Copyright 2018 Vestil Manufacturing Corp. Page 7 of 25... - Page 8 Lowered jaw height = 31” Net weight = 302 lb. Minimum overall length = 43 ” Raised jaw height = 77 ” Foot pump operated carriage Maximum overall length = 50” Casters = 8”x2” swiveling Copyright 2018 Vestil Manufacturing Corp. Page 8 of 25...
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Page 9: Dcr-880-H-Dc Exploded Parts Diagram, Bill Of Materials, And Specifications
6/7/2018 DCR-880, MANUAL DCR-880-H-DC exploded parts drawing (bill of materials on following page) Copyright 2018 Vestil Manufacturing Corp. Page 9 of 25... - Page 10 Lowered jaw height = 31” Net weight = 298 lb. Minimum overall length = 48 ” Raised jaw height = 49” DC power-operated carriage Maximum overall length = 55 ” Casters = 8”x2” swiveling Copyright 2018 Vestil Manufacturing Corp. Page 10 of 25...
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Page 11: Dcr-880-H-Hp-Dc Exploded Parts Diagram, Bill Of Materials, And Specifications
6/7/2018 DCR-880, MANUAL DCR-880-H-HP-DC exploded parts drawing (bill of materials on following page) Copyright 2018 Vestil Manufacturing Corp. Page 11 of 25... - Page 12 Lowered jaw height = 31” Net weight = 302 lb. Minimum overall length = 43 ” Raised jaw height = 77 ” Foot pump operated carriage Maximum overall length = 50” Casters = 8”x2” swiveling Copyright 2018 Vestil Manufacturing Corp. Page 12 of 25...
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Page 13: Dc Modular Power Unit Exploded Parts Diagram And Bill Of Materials
29185 in. – 20 x 1in. TPHMS zinc-plated 23255 SHCS utility grade 33687 High collar lock washer 152400-03 Molded cord 150CCTM.OEM Connector, charge 3MT ST3540 1in. hook and loop press 10” Copyright 2018 Vestil Manufacturing Corp. Page 13 of 25... -
Page 14: 12Vdc Modular Power Unit Electrical Circuit Diagram
99-153-011 Valve, check 12VDC modular power unit electrical circuit diagram NOTE: Overcurrent & short-circuit protection as well as system disconnect must be provided. Limit switch or jumper wire used where applicable. Copyright 2018 Vestil Manufacturing Corp. Page 14 of 25... -
Page 15: 12Vdc Modular Power Unit Layout
6/7/2018 DCR-880, MANUAL 12VDC modular power unit layout (part 1 of 2) 12VDC modular power unit layout (part 2 of 2) Copyright 2018 Vestil Manufacturing Corp. Page 15 of 25... -
Page 16: Using The Drum Lifter
The carriage will maintain position until either the release lever or the treadle is pressed again. Press foot pump treadle to raise carriage Foot pump treadle Release lever Release lever Copyright 2018 Vestil Manufacturing Corp. Page 16 of 25... -
Page 17: Lifting Drums
Tighten the strap against the drum. Transport the drum: Elevate the drum only a few inches above the ground while transporting it. Attach strap hooks to drum saddle. Copyright 2018 Vestil Manufacturing Corp. Page 17 of 25... -
Page 18: Hydraulic Circuit Diagram (Dcr-880-H & Dcr-880-H-Hp)
Oil equal to the cross-sectional area of the rod flows to the cylinder; AND e. The force required to open the high / low volume relief poppet adds to the cylinder load resistance. Copyright 2018 Vestil Manufacturing Corp. Page 18 of 25... -
Page 19: Hydraulic Circuit Diagram: Dc-Powered Units
If a load exceeds the capacity of the lifter, pressure will build up in the circuit between the pump and the cylinders when the UP button is pressed. This pressure forces the relief valve to unseat which in turn allows oil to circulate back Copyright 2018 Vestil Manufacturing Corp. Page 19 of 25... -
Page 20: Bleeding Air From The Hydraulic Circuit
The charger is current limited and will not exceed its rated output even if loads are placed on the battery while it is charging. The charger fuse will blow if it is connected in reverse polarity. To charge the battery: Copyright 2018 Vestil Manufacturing Corp. Page 20 of 25... -
Page 21: Inspections & Maintenance
Keep the product clean & dry. Lubricate moving parts at least once per month. o If repairs are necessary, only install manufacturer-approved replacement parts. Vestil is not responsible for issues or malfunctions that result from the use of unapproved replacement parts. -
Page 22: Troubleshooting Guide (Dcr-880-H & Dcr-880-H-Hp)
Tighten the retaining nut. To prevent the screw from Inlet check rotating at the same time, either hold the screw with instructions above. port plug your fingers or use the hex wrench or screwdriver into the fitting. Copyright 2018 Vestil Manufacturing Corp. Page 22 of 25... -
Page 23: Troubleshooting Guide (Dcr-880-H-Dc & Dcr-880-H-Hp-Dc)
Faulty lowering solenoid coil. Remove and replace. DO NOT remove the lowering solenoid valve from the block because the carriage will lower in an uncontrolled manner. Copyright 2018 Vestil Manufacturing Corp. Page 23 of 25... -
Page 24: Labeling Diagram
B: Label 643 Label 295 (on MPU cover) C: Label 206 (on base frame by foot pump or inside MPU on oil tank) D: Label 820 Copyright 2018 Vestil Manufacturing Corp. Page 24 of 25... -
Page 25: Limited Warranty
The warranty period for original dynamic components is 90 days. For wearing parts, the warranty period is 90 days. The warranty periods begin on the date when Vestil ships the product to the warrantee. If the product was purchased from an authorized distributor, the periods begin when the distributor ships the product.