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DCR-880 Series Manually Propelled Drum Carriers
DCR-880-M
Receiving Instructions
After delivery, remove the packaging from the product. Inspect the product closely to determine whether it
sustained damage during transport. If damage is discovered, record a complete description of it on the bill of lading.
If the product is undamaged, discard the packaging.
NOTE: The end-user is solely responsible for confirming that product design, use, and maintenance comply with
laws, regulations, codes, and mandatory standards applied where the product is used.
Technical Service & Replacement Parts
For answers to questions not addressed in these instructions and to order replacement parts, labels, and
accessories, call our Technical Service and Parts Department at (260) 665-7586. The department can also be
contacted online at http://www.vestilmfg.com/parts_info.htm.
Electronic copies of Instruction Manuals
Additional copies of this instruction manual may be downloaded from https://www.vestil.com/page-manuals.php.
Signal
words........................................................................................................................................
Safety
instructions..........................................................................................................................
DCR-880-M exploded
view,
DCR-880-H exploded
view,
DCR-880-H-HP exploded
DCR-880-H-DC exploded
DCR-880-H-HP-DC exploded
*DC modular power unit exploded view and bill of
*12VDC modular power unit electrical circuit
*12VDC modular power unit
Record of Satisfactory
Condition......................................................................................................
Using the drum
lifter.......................................................................................................................
Lifting
drums................................................................................................................................
Hydraulic circuit diagram (DCR-880-H &
Manual hydraulic system sequence of
*Hydraulic circuit diagram: DC-powered
*Operation instructions for DC-powered units (DCR-880-H-DC &
Bleeding air from the hydraulic
Using the Battery
Charger................................................................................................................
Inspections &
Maintenance.....................................................................................................................
Troubleshooting guide (DCR-880-H &
Troubleshooting guide (DCR-880-H-DC &
Labeling
diagram...........................................................................................................................
Limited
warranty............................................................................................................................
*NOTE:
Pages 13-15, 19-20 provide views of, and instructions about, the modular power unit. These diagrams only
apply to units manufactured before 12-01-2018. Units manufactured on or after 12-01-2018 receive the 2
generation modular power unit (MPU GEN2). Diagrams and operating instructions for GEN2 power units are
provided in separate MPU-AC/DC
Table of Contents
2999 North Wayne Street, P.O. Box 507, Angola, IN 46703
Telephone: (260) 665-7586 -or- Toll Free (800) 348-0868
Instruction Manual
Table of Contents
bill of materials, and
specifications...............................................................
bill of materials, and
specifications............................................,,..................
view,
bill of materials, and
view,
bill of materials, and
view,
bill of materials, and
materials....................................................................
diagram............................................................................
layout....................................................................................................
DCR-880-H-HP)......................................................................
operation...................................................................................
units......................................................................................
circuit................................................................................................
DCR-880-H-HP).........................................................................
DCR-880-H-HP-DC)..............................................................
manuals.*
Copyright 2020 Vestil Manufacturing Corp.
Rev. 6/30/2020
Vestil Manufacturing Corp.
Fax: (260) 665-1339
www.vestilmfg.com
DCR-880-H-HP
specifications...........................................................
specifications..........................................................
specifications......................................................
DCR-800-H-HP-DC).................................
DCR-880, MANUAL
e-mail:
info@vestil.com
DCR-880-H
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Related Manuals for Vestil DCR-880-M
Summary of Contents for Vestil DCR-880-M
- Page 1 Technical Service and Parts Department at (260) 665-7586. The department can also be contacted online at http://www.vestilmfg.com/parts_info.htm. Electronic copies of Instruction Manuals Additional copies of this instruction manual may be downloaded from https://www.vestil.com/page-manuals.php. Table of Contents Signal words………………………………………………………………………………..........
- Page 2 • DO NOT attempt to resolve any problem(s) with the product unless you are both authorized to do so and certain that it will be safe to use afterwards. • DO NOT modify the product in any way UNLESS you first obtain written approval from Vestil. Unapproved modifications might make the lift unsafe to use and automatically void the Limited Warranty •...
- Page 3 Table of Contents Rev. 6/30/2020 DCR-880, MANUAL DCR-880-M Exploded View (Bill of Materials on Following Page) 40-006-013 Table of Contents Copyright 2020 Vestil Manufacturing Corp. Page 3 of 25...
- Page 4 Table of Contents Rev. 6/30/2020 DCR-880, MANUAL DCR-880-M bill of materials Item Part no. Description Qty. Item Part no. Description Qty. 40-514-028 Weldment, frame 28-112-031 Pin, clevis, ” x 4 ” Extended prong cotter pin, zinc- 40-538-011 Weldment, carriage 65078 finish, ”...
- Page 5 Table of Contents Rev. 6/30/2020 DCR-880, MANUAL DCR-880-H Exploded View (Bill of Materials on Following Page) 40-006-021 Table of Contents Copyright 2020 Vestil Manufacturing Corp. Page 5 of 25...
- Page 6 Maximum overall length = 49 ” Maximum overall width = 68 ” Foot pump operated carriage Minimum overall length = 43 ” Minimum overall width = 37 ” Table of Contents Copyright 2020 Vestil Manufacturing Corp. Page 6 of 25...
- Page 7 Table of Contents Rev. 6/30/2020 DCR-880, MANUAL DCR-880-H-HP Exploded View (Bill of Materials on Following Page) 40-006-022 Table of Contents Copyright 2020 Vestil Manufacturing Corp. Page 7 of 25...
- Page 8 Net weight = 301 lb. Maximum overall length = 49 ” Raised jaw height = 74 ” Foot pump operated carriage Minimum overall length = 43 ” Casters = 8”x2” swiveling Table of Contents Copyright 2020 Vestil Manufacturing Corp. Page 8 of 25...
- Page 9 Table of Contents Rev. 6/30/2020 DCR-880, MANUAL DCR-880-H-DC Exploded View (Bill of Materials on Following Page) 40-006-051 Table of Contents Copyright 2020 Vestil Manufacturing Corp. Page 9 of 25...
- Page 10 Net weight = 298 lb. Maximum overall length = 49 ” Raised jaw height = 48 ” DC power-operated carriage Minimum overall length = 43 ” Casters = 8”x2” swiveling Table of Contents Copyright 2020 Vestil Manufacturing Corp. Page 10 of 25...
- Page 11 Table of Contents Rev. 6/30/2020 DCR-880, MANUAL DCR-880-H-HP-DC Exploded View (Bill of Materials on Following Page) 40-006-050 Table of Contents Copyright 2020 Vestil Manufacturing Corp. Page 11 of 25...
- Page 12 Net weight = 302 lb. Maximum overall length = 49 ” Raised jaw height = 76 ” Foot pump operated carriage Minimum overall length = 43 ” Casters = 8”x2” swiveling Table of Contents Copyright 2020 Vestil Manufacturing Corp. Page 12 of 25...
- Page 13 – 20 x 1in. TPHMS 29185 zinc-plated 23255 SHCS utility grade 33687 High collar lock washer 152400-03 Molded cord Connector, charge 150CCTM.OEM 30 3MT ST3540 1in. hook and loop press 10” Table of Contents Copyright 2020 Vestil Manufacturing Corp. Page 13 of 25...
- Page 14 Units built after Dec. 1, 2018, receive 2 generation modular power units (MPU-GEN2). Overcurrent & short-circuit protection and system disconnect must be provided. Limit switch or jumper wire used where applicable. Table of Contents Copyright 2020 Vestil Manufacturing Corp. Page 14 of 25...
- Page 15 (MPU-GEN2). 12VDC modular power unit layout (part 2 of 2) NOTE: Units built after Dec. 1, 2018, receive 2 generation modular power units (MPU-GEN2). Table of Contents Copyright 2020 Vestil Manufacturing Corp. Page 15 of 25...
- Page 16 DCR-series drum carriers are designed to handle 55-gallon steel, plastic, and fiber drums with lids. Three models, DCR-880-M, DCR-880-H, and DCR-880-H-HP, are manually operated. Model DCR-880-M uses a ratcheting jack that raises and lowers the carriage. The drum carriage of models DCR-880-H and DCR-880-H-HP is driven by a hydraulic cylinder extended and retracted by a foot pump.
- Page 17 1. DCR-880-M: Use the jack to position the carriage. Be sure that the direction selector is in the UP position. 2. DCR-880-H & DCR-880-H-HP: Use the foot treadle and release lever to bring the gripper into proper position.
- Page 18 Oil equal to the cross-sectional area of the rod flows to the cylinder; AND e. The force required to open the high / low volume relief poppet adds to the cylinder load resistance. Table of Contents Copyright 2020 Vestil Manufacturing Corp. Page 18 of 25...
- Page 19 If a load exceeds the capacity of the lifter, pressure will build up in the circuit between the pump and the cylinders when the UP button is pressed. This pressure forces the relief valve to unseat which in turn allows oil to circulate back Table of Contents Copyright 2020 Vestil Manufacturing Corp. Page 19 of 25...
- Page 20 The charger is current limited and will not exceed its rated output even if loads are placed on the battery while it is charging. The charger fuse will blow if it is connected in reverse polarity. To charge the battery: Table of Contents Copyright 2020 Vestil Manufacturing Corp. Page 20 of 25...
- Page 21 Keep the product clean & dry. Lubricate moving parts at least once per month. o If repairs are necessary, only install manufacturer-approved replacement parts. Vestil is not responsible for issues or malfunctions that result from the use of unapproved replacement parts.
- Page 22 Level Adjustment” Inlet check at the same time, either hold the screw with your fingers or instructions above. port plug use the hex wrench or screwdriver into the fitting. Table of Contents Copyright 2020 Vestil Manufacturing Corp. Page 22 of 25...
- Page 23 NOT remove the solenoid valve from the block because carriage will descend dangerously quickly.) gg. Faulty lowering solenoid coil. Remove and replace. DO NOT remove the Table of Contents Copyright 2020 Vestil Manufacturing Corp. Page 23 of 25...
- Page 24 Label 295 (on MPU cover) B: Label 643 C: Label 206 (on base frame by foot pump or inside MPU on oil tank) D: Label 820 Table of Contents Copyright 2020 Vestil Manufacturing Corp. Page 24 of 25...
- Page 25 Warrantee (you) for warranty service. Who may request service? Only a warrantee may request service. You are a warrantee if you purchased the product from Vestil or from an authorized distributor AND Vestil has been fully paid.