Viega Picco 6 Instructions For Use Manual
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Viega Picco 6 Instructions For Use Manual

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Instructions for Use
Viega Pressgun Picco 6
Model
Model Year
2989.3
04/2020
US

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Summary of Contents for Viega Picco 6

  • Page 1 Instructions for Use Viega Pressgun Picco 6 Model Model Year 2989.3 04/2020...

  • Page 2: Table Of Contents

     Content Instructions for Use ________________________________________________________________________________________________ 1.1 Disclaimer  __________________________________________________________________________________________________________  1.2 SymbolsUsed ___________________________________________________________________________________________________  1.3 Audience  ____________________________________________________________________________________________________________  1.4 Terms  __________________________________________________________________________________________________________________  Product Information ________________________________________________________________________________________________ 2.1 GeneralSafetyInstructionsforElectricalTools  _ _________________________________________  2.2 AreasofUse ______________________________________________________________________________________________________  2.3 ProductDescription _________________________________________________________________________________________ ...

  • Page 3: Instructions For Use

    InstructionsforUse 1 Instructions for Use 1.1 Disclaimer Viegaproductsaredesignedtobeinstalledbylicensedandtrained plumbingandmechanicalprofessionalswhoarefamiliarwithViega productsandtheirinstallation.Installationbynon-professionalsmay voidViegaLLC’swarranty. Thisdocumentissubjecttoupdates.ForthemostcurrentViega technicalliteraturepleasevisitwww.viega.us. 1.2 Symbols Used Withinthisdocument,thefollowingsymbolsmaybeused: DANGER! Thissymbolwarnsofpossiblelife-threateninginjury.  WARNING! Thissymbolwarnsofpossibleseriousinjury.  CAUTION! Thissymbolwarnsofpossibleinjury.  NOTICE! Thissymbolwarnsofpossibledamagetoproperty.  Notesgiveyouadditionalhelpfultips.

  • Page 4: Audience

    Viega Pressgun Picco 6 Observethewarningsignsandsymbolsonthepressmachineanditsaccessories: Dangerofcrushingyourhands, Useelectricaltoolsand fingers,andotherbodyparts. accessoriesonlyinareas protectedfrommoisture. Dangerofelectricshock. ProtectionclassII (doubleinsulatedenclosure) Observe the operating Themarkedproductmustnot instructions. bedisposedofashousehold Readtheoperatingandsafety waste. instructionscarefullypriorto thecommissioningprocedure. Wear eye protection. Recyclablelithiumion Wearsafetyglasseswithside rechargeablebatteries, protectiontoavoidinjury. seechapteron"Disposal". 1.3 Audience Theinformationinthisdocumentisdirectedatthefollowinggroupsofpeople: ■  Heatingandplumbingprofessionalsandtrainedpersonnel. 1.4 Terms Thefollowingtermsareusedinthisdocument:...

  • Page 5: Product Information

    ProductInformation 2 Product Information 2.1 General Safety Instructions for Electrical Tools Thissectioncomprisesgeneralinstructionsfornumerousdifferentproductsand electricaltools.Consequently,noteverysafetyinstructionwillnecessarilyapply tothistool. WARNING! Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failuretofollowallinstructionslistedbelowmayresultinelectric shock,fire,and/orseriousinjury. Save all warnings and instructions for future reference. Theterm“powertool”inthewarningsreferstothecordedpowertoolorbattery- operated(cordless)powertool. 1) Work Area Safety a) Keep work area clean and well lit.
  • Page 6 Viega Pressgun Picco 6 e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock. f) If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply.
  • Page 7 ProductInformation c) Disconnect the plug from the power source and/or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally. d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool.

  • Page 8: Areas Of Use

    Viega Pressgun Picco 6 g) Follow all charging instructions and do not charge the battery pack or tool outside the temperature range specified in the instructions. Charging improperly or at temperatures outside the specified range may damage the battery and increase the risk of fire.

  • Page 9: Product Description

    ProductInformation 2.3 Product Description ...
  • Page 10 Viega Pressgun Picco 6 032000 ...
  • Page 11 ProductInformation  ...
  • Page 12 Viega Pressgun Picco 6 2.3.1 Overview Scope of Delivery ■  PressgunPicco6 ■  Lithiumionrechargeablebattery(18V/2.5Ah) ■  Batterycharger ■  Transportcasewithcaseinlay(withspacesaverforanadditionalbattery) ■  InstructionsforUse Pressgun Picco 6 Seeimage 1 Fixinglugforcarryingstrap 2 Rotatablecylinderheadwithpressjawfixture 3 Retainingbolt 4 Retainingboltlever 5 StatusLED 6 Startbutton 7...
  • Page 13 79.7db(A) Soundpressureontheear 68.7db(A) Oscillationlevel <2.5m/s 22) Powertransmission Hydraulic Shearingforceatpiston 5400lbf.(24kN) Power-ontime Maximumthreepressesper m inute Permissibleoperatingtemperature 14°Fto122°F Weightwithoutbattery 5.5lbs. Measurementuncertainty:3db(A) 1) Measurementuncertainty:1.5m/s 2) Wearhearingprotection. Thespecifiedoscillationemissionvaluewasmeasuredinaccordancewitha standardisedtestprocedureandcanbeusedtocomparethemachinewith anotherdevice.Thespecifiedoscillationemissionvaluecanalsobeusedforan initialassessmentoftheintermittentduty. Whenthedeviceisactuallybeingused,theoscillationemissionvaluemay differfromspecifiedvalue,dependingonthemannerinwhichthedeviceis used.Dependingontheactualconditionsofuse(intermittentduty),itmaybe necessarytospecifysafetymeasurestoprotecttheuser. 2.3.3 Operating Mode TheViegaPressgunPicco6isanelectro-hydraulicallyoperatedpressmachine. ThepressmachineisswitchedonbypressingtheStartbuttononce.Toinitiate apress,theStartbuttonmustthenbepressedandhelddown.Thehydraulically operatedrollerheadmovesforwardsintothepressjawandclosesitwithaforce of5400lbs.(24kN). ThePressgunPicco6isoperatedatavoltageof18VDC.
  • Page 14 Viega Pressgun Picco 6 Automatic Forced Return Thepressmachineoperateswithpositivecontrol.Thismeans:  ■ TheStartbuttonmustbepresseduntilaminimumforceisreached.Fromthis pointintime,theprocessinitiatesandcompletesthepressinguntiltheentirepress strokehasbeenexecuted.Therollerheadthenreturnstoitsstartingposition. ■  Untilsuchtimeastheminimumforceisreached,thepressmachineroller headremainsinitscurrentpositionifthestartbuttonisreleasedbriefly. Thepressingcanbecontinuedorinterrupted,see“3.4InterruptingthePress” onpage18. Automatic Standby Mode Ifthepressmachineisnotusedfor150seconds,itwillautomaticallyswitchto standbymode. 2.3.4 Control Elements and Displays on the Press Machine Display Seeimage 1 Temperaturesymbol* 2 Maintenancesymbol* 3 Batterydisplay 4...

  • Page 15: Handling

    Handling Start Button PresstheStartbuttononcetoswitchonthepressmachine.Innormaloperation, thestatusLEDilluminatesgreen. Reset Button Ifamalfunctionoccursandthepressmachinefailstocompletethepressing cycle,therollerheadcanbereturnedtoitsinitialpositionbypressingtheReset button,see“3.4InterruptingthePress”onpage18. Rotatable Cylinder Head Thepressjawfixtureinthefrontpartofthecylinderheadisrotatablethrough270°, andtherebyallowsflexiblealignmentofthepressjawstothepressingpoint. 3 Handling 3.1 Transport and Storage DANGER! Risk of crushing! Dangerofyourfingersandhandsbeingcrushed. ■  Storethepressmachineoutofthereachofchildrenand unauthorizedpersons. Damage and malfunctions to the press machine caused by improper handling. Useatransportcaseforstorageandtransport.

  • Page 16: Commissioning

    Viega Pressgun Picco 6 3.2 Commissioning CAUTION! Risk of crushing from operating the press machine without press jaw. Ifnopressjawisinserted,yourfingerscanbecomecrushedinthe dangerzoneofthepressmachine. ■  Neverusethepressmachinewithoutthepressjawinserted. ■  Donotplaceyourfingersinthedangerzone. CAUTION! Damage to device due to incomplete locking of the retaining bolt. Iftheretainingboltisnotfullyinsertedandlocked,thecylindermay tearduringthepressing.

  • Page 17: Carrying Out The Press

    Handling 3.3 Carrying out the Press CAUTION! Risk of crushing due to improper operation. ■  Neverstartthepressmachinewithoutthepressjawinserted. Donotplaceyourfingersinthedangerzone. ■  Duringthepressing,donotreachintotherangeoftheadvancing andretractingrollerheadorpressjaw. Property damage caused by damaged press jaws. Usingadamaged,incorrectlydimensioned,orwornpressjawmay resultinanincorrectpressing. ■  Beforeusingthepressjaw,checkitforvisibledefectsandreplaceif necessary. ■  Useonlysuitablydimensionedpressjawsthatarecompatiblewith thepressconnectorsystem. Thepressjawmustbeabletolockproperlyduringthepressing. ■...

  • Page 18: Interrupting The Press

    Viega Pressgun Picco 6 3.4 Interrupting the Press Apresscanbeinterruptedinthefollowingsituations: ■  Iftherollerheadhasnotyettouchedthepressjawandthepressmachinehas stillnotbuiltupanypressingforce.  ■ Ifamalfunctionoccursandthepressmachinefailstocompletethepressingcycle. ToInterruptthePressing: ▶  ReleasetheStartbuttontointerruptthepressing. ▶  PresstheResetbuttontoreturntherollerheadtoitsinitialposition. 3.5 Battery and Charger Thebatterychargerissuitableonlyforusewithcompatible18Vlithiumion rechargeablebatteries.Thebatterychargercanbeoperatedwitheither 100–240VAC(householdpowerconnection)or12VDC(e.g.,inacar). Storage Storethebatteryoutsideofthepressmachineorthecharger.Ifstored forprolongedperiodsineitherthefullydischargedorchargedstateorat temperatures>140°F,thebatteryoutputcanbepermanentlyreduced. Transporting and storing the battery. Observethemanufacturer‘sinstructionsfortransportandstorage.

  • Page 19: Troubleshooting

    Handling ▶  Attachthebatterytothechargerwithdryhands. ▷  Thechargerautomaticallystartsthechargingprocess.Thebatterywarms upslightlywhilecharging.Thisisnormalanddoesnotindicateaproblem. ▶  AssoonasthegreenLEDilluminatescontinuously,pushinthetworelease buttonsonthesideofthebatteryandremoveit. ▶  Thebatteryisfullycharged. ▶  Pullthecableofthechargeroutofthesocket. Whenthebatteryisfullycharged,thechargerautomaticallyswitchesto tricklecharge.Thereisnodangerofthebatterybecomingovercharged. 3.6 Troubleshooting Incaseofmalfunction,checkthefollowingpotentialcauses: Malfunction Cause Remedy Thepressmachineis Thebatteryisfully Useafullychargedbattery. notreadyforoperation dischargedorfaulty. aftertheStartbuttonis Thebatteryisnot Checkitiscorrectlylocated pressed. correctlyinserted. inthemountingbracket. Thepressmachine Thebatteryisalmost Useafullychargedbattery. switchesoffduringa...
  • Page 20 Viega Pressgun Picco 6 Malfunction Cause Remedy TheLEDflashes3xand 32,000presseshave Thesafetyshutdownis pauses,displayrepeats beenachieved. performedbytheelectronic thesequence. monitoringfunction. Themaintenancesymbol inthedisplayilluminates. Thepressmachinedoes notcarryoutapressing. Thepressconnectoris Thepressjaw Useapressjawthat incorrectlypressed. dimensiondoesnot matchesthepress matchthepress connectiondimension. connector. Thepressjawwasnot Repeatthepressing. positionedsquareto thepipeaxisonthe Makesurethepressjawis pressconnector. positionedsquare. Thepresscontouris Checkthepressjawand incorrect. haverepairedasrequired. Thepressmachineis...

  • Page 21: Care And Maintenance

    Handling 3.7 Care and Maintenance Thetoolsaresubjecttonormalwearandtear;forthisreason,theymustbe maintainedinregularintervals.Themaintenance/servicingofthetoolsmustbe carriedoutbyservicepartnersauthorisedbyViega. 3.7.1 Cleaning the Press Tools Damage caused by fluids Makesurefluidsnevergetinsidethepressmachine.Neverimmerse thepressmachineintofluids. Press Machine Requirements: ■  Thepressmachineisde-energised(batteryremoved). ■  Nopressjawisinserted. ▶  Wipethepressmachinedownwithaslightlydampcloth. ▶  Dry-cleanthepressrollsoftherollerheadandthentreatwithmaintenanceoil. Press Jaws and Press Rings ▶...

  • Page 22: Service Partners

    Viega Pressgun Picco 6 3.7.2 Inspection and Maintenance ThefunctionalsafetyandpermanentleaktightnessoftheViegapressconnector systemsdependprimarilyonthefunctionalandoperationalsafetyoftheViega systempresstools,whichcomprisetheViegapressmachineplusViegasystem pressjaw,ring,chain,andhingedadapterjaw. TheViegapresstoolsweredevelopedandadaptedspecificallyforusewiththe Viegapressconnectorsystems.Viegadoesnotcheckwhetherthesesystem presstoolscanbeusedforpressingothermanufacturers’systems.Inparticular, nostatementcanbemadeinthiscaseonwhetheritispossibletocreate permanentlyleak-proofconnections. Donotattempttocarryoutrepairsyourself.Haverepairscarriedout onlybyauthorizedservicepartners. Maintenance Interval Themaintenanceintervalis30,000pressingsor4years,whicheveroccursfirst. Theduemaintenanceisdisplayedasfollows: ■  ThemaintenancesymbolintheLEDdisplayilluminatescontinuously. ■  ThestatusLEDflashes,see“2.3.4ControlElementsandDisplaysonthe PressMachine”onpage14. Thesafetyshutdownoccursafter32,000pressings.Sendthe pressmachinetoyournearestservicepartnerforinspectionand maintenance. 3.8 Service Partners Formaintenanceandrepairofthepresstools,contactyourViegaservicepartner inyourarea.

  • Page 23: Disposal

    Handling 3.9 Disposal Donotdisposeofthepressmachineinhouseholdwasteanddonotscrapit. Forenvironmentallycompatibledisposal,sendthepressmachinetoyourlocal servicepartnerorpassittoarecyclingcompany. Partsofthelithiumionrechargeablebatteriescontainvaluablematerialsandcan berecycled.Fordisposal,complywiththeregulationsapplicableinyourarea. Formoreinformation,contactyourlocalwastemanagementauthority. Whenshippingfaultylithium-ionbatteries,observetherequirements forroadorrailtransportandforseaandairfreight. 3.10 Warranty Thewarrantyperiodcomplieswiththenationalstatutoryprovisions.However, theminimumperiodistwoyearsfromthetimeofpurchaseandtransferofriskof thepressmachine. Pleaseretainthepurchasereceiptincaseofarepairduringthewarrantyperiod. Ifthedefectcanbetracedbacktoimproperuseofthepressmachineornormal wearandtearofwearingparts,claimscannotbemadeunderthewarranty.
  • Page 24 Viega LLC 585InterlockenBlvd. Broomfield,CO80021 Phone(800)976-9819 www.viega.us IM-TL 599847 0320 Pressgun Picco 6...

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