Fein GSZ 8-280P Repair Instructions

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Instruction manual (82 pages)

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GSZ 8-280P; GSZ 8-280PE; GSZ 8-280PL; GSZ 8-280PEL; GSZ 8-90PEL

Repair instructions

C-SC_CSSM

Version 1.0

2015-12-09

FEIN retains all rights of disposal, such as copying and circulation

Page 1 of 53

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Page 1 GSZ 8-280P; GSZ 8-280PE; GSZ 8-280PL; GSZ 8-280PEL; GSZ 8-90PEL Repair instructions C-SC_CSSM Version 1.0 2015-12-09 All rights reserved by FEIN, especially in case of property rights applications. Page 1 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 2: Table Of Contents
5. Lubricants and auxiliary substances required 6. Removal 7. Fitting 8. Connection diagram C-SC_CSSM Version 1.0 2015-12-09 All rights reserved by FEIN, especially in case of property rights applications. Page 2 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 3: Models Described
7 223 19 ..GSZ 8-90PEL 7 223 20 ..C-SC_CSSM Version 1.0 2015-12-09 All rights reserved by FEIN, especially in case of property rights applications. Page 3 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 4: Technical Data
All the technical data can be found in the operating instructions for the model. Tests Up-to-date test data and test instructions after repair can be found on the FEIN Extranet (Customer Service → Repair Guides). Lubricants / Auxiliary substances The lubricants or auxiliary substances and their container sizes available from FEIN can be found on the FEIN Extranet (Customer Service →...
Page 5: Notes And Requirements
Outside Germany, the regulations applicable in the relevant country must be observed. C-SC_CSSM Version 1.0 2015-12-09 All rights reserved by FEIN, especially in case of property rights applications. Page 5 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 6: Tools Required
45 mm x 20 mm x 5 mm Arbor 13 mm diameter C-SC_CSSM Version 1.0 2015-12-09 All rights reserved by FEIN, especially in case of property rights applications. Page 6 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 7 26 mm outer diameter 9 mm inner diameter 21 mm outer diameter C-SC_CSSM Version 1.0 2015-12-09 All rights reserved by FEIN, especially in case of property rights applications. Page 7 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 8: Lubricants And Auxiliary Substances Required
0 40 101 01 00 4 13 g Gearbox C-SC_CSSM Version 1.0 2015-12-09 All rights reserved by FEIN, especially in case of property rights applications. Page 8 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 9: Removal
2. Remove the lower part of the cover (2). - Torx T15 C-SC_CSSM Version 1.0 2015-12-09 All rights reserved by FEIN, especially in case of property rights applications. Page 9 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 10 6. Take out the cable (6). 7. Remove the cable with plug (7). C-SC_CSSM Version 1.0 2015-12-09 All rights reserved by FEIN, especially in case of property rights applications. Page 10 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 11 7. Lift and hold the lock (6) of the switch [on both sides]. 8. Pull off the electronics (7). C-SC_CSSM Version 1.0 2015-12-09 All rights reserved by FEIN, especially in case of property rights applications. Page 11 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 12 7. Pull out the carbon brush (6) [on both sides]. C-SC_CSSM Version 1.0 2015-12-09 All rights reserved by FEIN, especially in case of property rights applications. Page 12 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 13 1. Unscrew the four screws (1). Tools: - Torx T15 C-SC_CSSM Version 1.0 2015-12-09 All rights reserved by FEIN, especially in case of property rights applications. Page 13 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 14 1. Pull the collar bearing (1) out of the housing. C-SC_CSSM Version 1.0 2015-12-09 All rights reserved by FEIN, especially in case of property rights applications. Page 14 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 15 4. Remove the brush holder (3). 5. Pull out the control rod (4). C-SC_CSSM Version 1.0 2015-12-09 All rights reserved by FEIN, especially in case of property rights applications. Page 15 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 16 1. Remove the stator (1). Tools: - Plastic hammer C-SC_CSSM Version 1.0 2015-12-09 All rights reserved by FEIN, especially in case of property rights applications. Page 16 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 17 1. Unscrew the armature (1) out of the shaft (2). Tools: - Open-ended spanner 17 mm C-SC_CSSM Version 1.0 2015-12-09 All rights reserved by FEIN, especially in case of property rights applications. Page 17 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 18 - Sleeve 80 mm inner diameter 90 mm outer diameter C-SC_CSSM Version 1.0 2015-12-09 All rights reserved by FEIN, especially in case of property rights applications. Page 18 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 19 - Sleeve 80 mm inner diameter 90 mm outer diameter C-SC_CSSM Version 1.0 2015-12-09 All rights reserved by FEIN, especially in case of property rights applications. Page 19 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 20 - Chuck cone 19 mm 3. Pull off the grooved ball bearing (3). C-SC_CSSM Version 1.0 2015-12-09 All rights reserved by FEIN, especially in case of property rights applications. Page 20 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 21  The sealing ring is destroyed during removal and must be replaced. - Arbor with 13 mm diameter C-SC_CSSM Version 1.0 2015-12-09 All rights reserved by FEIN, especially in case of property rights applications. Page 21 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 22 4. Remove the circlip (4) on the collar bearing. 17 mm - Circlip pliers C-SC_CSSM Version 1.0 2015-12-09 All rights reserved by FEIN, especially in case of property rights applications. Page 22 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 23 4. Press the grooved ball bearing off the shaft (4). C-SC_CSSM Version 1.0 2015-12-09 All rights reserved by FEIN, especially in case of property rights applications. Page 23 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 24 2. Remove the clutch part (2). 3. Unscrew the clutch part (3). C-SC_CSSM Version 1.0 2015-12-09 All rights reserved by FEIN, especially in case of property rights applications. Page 24 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 25 4. Remove the washer (4). - Inner puller - Slide hammer C-SC_CSSM Version 1.0 2015-12-09 All rights reserved by FEIN, especially in case of property rights applications. Page 25 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 26 - Spanner 30 mm - Arbor press - Punch 5 mm C-SC_CSSM Version 1.0 2015-12-09 All rights reserved by FEIN, especially in case of property rights applications. Page 26 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 27 2. Remove the washer (2). - Inner puller - Slide hammer C-SC_CSSM Version 1.0 2015-12-09 All rights reserved by FEIN, especially in case of property rights applications. Page 27 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 28 26 mm outer diameter 5. Remove the disc (5). - Circlip pliers C-SC_CSSM Version 1.0 2015-12-09 All rights reserved by FEIN, especially in case of property rights applications. Page 28 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 29: Fitting
5. Place the circlip (5) on the drive shaft. - Circlip pliers C-SC_CSSM Version 1.0 2015-12-09 All rights reserved by FEIN, especially in case of property rights applications. Page 29 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 30 - Sleeve 20 mm inner diameter 26 mm outer diameter C-SC_CSSM Version 1.0 2015-12-09 All rights reserved by FEIN, especially in case of property rights applications. Page 30 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 31 - Circlip pliers 6. Insert the circlip (5). - Oil C-SC_CSSM Version 1.0 2015-12-09 All rights reserved by FEIN, especially in case of property rights applications. Page 31 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 32 - Sleeve 9 mm inner diameter 21 mm outer diameter C-SC_CSSM Version 1.0 2015-12-09 All rights reserved by FEIN, especially in case of property rights applications. Page 32 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 33 4. Slide the protective hose (4) onto the collar bearing. 20 mm x 5 mm C-SC_CSSM Version 1.0 2015-12-09 All rights reserved by FEIN, especially in case of property rights applications. Page 33 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 34 4. Slide the protective hose (4) onto the collar bearing. 17 mm; 30 mm C-SC_CSSM Version 1.0 2015-12-09 All rights reserved by FEIN, especially in case of property rights applications. Page 34 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 35 - Sleeve 10 mm inner diameter 25 mm outer diameter C-SC_CSSM Version 1.0 2015-12-09 All rights reserved by FEIN, especially in case of property rights applications. Page 35 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 36 4. Slide the bearing bush (4) onto the grooved ball bearing. C-SC_CSSM Version 1.0 2015-12-09 All rights reserved by FEIN, especially in case of property rights applications. Page 36 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 37 5. Slide the bearing bush (5) onto the grooved ball bearing. 8 mm inner diameter 12 mm outer diameter C-SC_CSSM Version 1.0 2015-12-09 All rights reserved by FEIN, especially in case of property rights applications. Page 37 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 38 2. Screw the armature into the collar bearing (2). C-SC_CSSM Version 1.0 2015-12-09 All rights reserved by FEIN, especially in case of property rights applications. Page 38 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 39 - 4x round material 20 mm in diameter; length = 60 mm C-SC_CSSM Version 1.0 2015-12-09 All rights reserved by FEIN, especially in case of property rights applications. Page 39 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 40 2. Clip the slide switch (2) into the control rod. C-SC_CSSM Version 1.0 2015-12-09 All rights reserved by FEIN, especially in case of property rights applications. Page 40 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 41 1. Insert the contact spring (1) into the motor housing in the correct position. C-SC_CSSM Version 1.0 2015-12-09 All rights reserved by FEIN, especially in case of property rights applications. Page 41 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 42 1. Insert the air guide ring (1) into the motor housing. C-SC_CSSM Version 1.0 2015-12-09 All rights reserved by FEIN, especially in case of property rights applications. Page 42 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 43 2. Screw in the four screws (3) [2.7 Nm]. - Torx T15 C-SC_CSSM Version 1.0 2015-12-09 All rights reserved by FEIN, especially in case of property rights applications. Page 43 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 44 1. Screw the clutch part (1) onto the armature. Tools: - Torx T15 C-SC_CSSM Version 1.0 2015-12-09 All rights reserved by FEIN, especially in case of property rights applications. Page 44 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 45 3. Screw in the four screws (4) [2.7 Nm]. C-SC_CSSM Version 1.0 2015-12-09 All rights reserved by FEIN, especially in case of property rights applications. Page 45 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 46 3. Put the collar bearing (2) on the intermediate gearbox. C-SC_CSSM Version 1.0 2015-12-09 All rights reserved by FEIN, especially in case of property rights applications. Page 46 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 47 2. Screw in the four screws (2) [2.7 Nm]. - Torx T15 C-SC_CSSM Version 1.0 2015-12-09 All rights reserved by FEIN, especially in case of property rights applications. Page 47 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 48  See the “Connection diagram” chapter for connecting the cables. C-SC_CSSM Version 1.0 2015-12-09 All rights reserved by FEIN, especially in case of property rights applications. Page 48 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 49 1. Connect the cables (1). 2. Slide on the insulating hose (2). C-SC_CSSM Version 1.0 2015-12-09 All rights reserved by FEIN, especially in case of property rights applications. Page 49 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 50 7. Fit the cable clamping piece (5). 8. Screw in the screw (6) [1.5 Nm]. C-SC_CSSM Version 1.0 2015-12-09 All rights reserved by FEIN, especially in case of property rights applications. Page 50 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 51 - Torx T15 Please note! The machine may be damaged if it is not given a running-in period.  Up-to-date test data and test instructions after repair can be found on the FEIN Extranet (Customer Service → Repair Guides). C-SC_CSSM Version 1.0...
Page 52: Connection Diagram
GSZ 8-280P; GSZ 8-280PE; GSZ 8-280PL; GSZ 8-280PEL; GSZ 8-90PEL 8. Connection diagram C-SC_CSSM Version 1.0 2015-12-09 All rights reserved by FEIN, especially in case of property rights applications. Page 52 of 53 FEIN retains all rights of disposal, such as copying and circulation...
Page 53 GSZ 8-280P; GSZ 8-280PE; GSZ 8-280PL; GSZ 8-280PEL; GSZ 8-90PEL 8. Connection diagram C-SC_CSSM Version 1.0 2015-12-09 All rights reserved by FEIN, especially in case of property rights applications. Page 53 of 53 FEIN retains all rights of disposal, such as copying and circulation...

This manual is also suitable for:

Gsz 8-280pe Gsz 8-280pl Gsz 8-280pel Gsz 8-90pel