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PIVOT cycles Mach 5.5 Carbon Assembly Procedure
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PIVOT cycles Mach 5.5 Carbon Assembly Procedure

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Bearing Installation
LOWER LINK AND BEARINGS
1
Bearing pocket must be clean of oil or
3
grease
Apply Loctite 609 or equivalent to DS
4
bearing pockets
www.pivotcycles.com
Bearing race must be clean of oil or
2
grease
It is best to use alcohol to clean
bearings, bearing pockets, and
threads to ensure no oil or grease
is on any of the surfaces during
the assembly process
Use a toothpick to spread the Loctite to
5
coat bearing pocket
1.877.857.4868
Mach 5.5 Carbon
Frame Assembly Procedure
1

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Summary of Contents for PIVOT cycles Mach 5.5 Carbon

  • Page 1 Mach 5.5 Carbon Frame Assembly Procedure Bearing Installation LOWER LINK AND BEARINGS Bearing race must be clean of oil or grease Bearing pocket must be clean of oil or grease It is best to use alcohol to clean bearings, bearing pockets, and...

  • Page 2: Bearing Installation

    Mach 5.5 Carbon Frame Assembly Procedure Bearing Installation Use enough Loctite to cover surface until Press bearings into link UPPER LINK HARDWARE AND BEARINGS Before installation clean oil and grease off of bearings and link. It is best to use alcohol to clean...
  • Page 3 Mach 5.5 Carbon Frame Assembly Procedure Bearing Installation Install bearing in DS and shock pin Use enough Loctite to cover surface until bearing pockets using a press Apply Loctite 609 or equivalent to rear Use a toothpick to spread the Loctite to...

  • Page 4: Link Installation

    Mach 5.5 Carbon Frame Assembly Procedure Link Installation Do not put loctite on bolt threads Use Loctite 243 or equivalent on threads in front triangle (both sides) Use a toothpick to spread the Loctite to Install lower link DS Bolt and torque to...
  • Page 5 Mach 5.5 Carbon Frame Assembly Procedure Link Installation Check motion of link to ensure free Apply Loctite 243 or equivalent to upper movement mount threads (both sides) Use a toothpick to spread the Loctite to Install bolt in DS and torque to 35Nm...
  • Page 6 Mach 5.5 Carbon Frame Assembly Procedure Link Installation Install NDS bearing and bolt Torque NDS bolt to 35Nm Clean any excess Loctite off of the frame Check motion of link to ensure free and link movement www.pivotcycles.com 1.877.857.4868...
  • Page 7 Mach 5.5 Carbon Frame Assembly Procedure Rear Traingle-Lower Link Installation Use Loctite 243 or equivalent on rear Use a toothpick to spread the Loctite to triangle threads coat threads Install lower link DS bolt and torque to Apply Loctite 609 or equivalent to NDS...

  • Page 8: Shock Installation

    Mach 5.5 Carbon Frame Assembly Procedure Shock Installation SHOCK PIN, BOLT, AND SPACERS Lay a piece of foam or a shop rag across the DT to protect it from the shock Apply grease to the shock shaft eyelet Apply grease to the outside of the shock Insert the pin in the NDS bearing and Install the pin with the DS spacer.
  • Page 9 Mach 5.5 Carbon Frame Assembly Procedure Shock Installation Apply Loctite 243 or equivalent to shock Install shock pin bolt on DS of upper link pin bolt threads and torque to 13Nm Check motion of link to ensure free Apply Loctite 243 or equivalent to the...
  • Page 10 Mach 5.5 Carbon Frame Assembly Procedure Shock Installation Install front shock bolt and torque to Install rear triangle bolts to the upper 13Nm link and torque to 35Nm Wipe the upper link to clean off any The frame is now assembled with the...