Alfa Laval Toftejorg SaniMagnum SB Instruction Manual
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Alfa Laval Toftejorg SaniMagnum SB Instruction Manual

Alfa Laval Toftejorg SaniMagnum SB Instruction Manual

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Instruction Manual
Alfa Laval Toftejorg™ SaniMidget SB, SaniMagnum SB & SaniMega SB
Covering: Standard Machines
3-A standard version (clip-on & weld-on). UltraPure standard version (clip-on & weld-on)
Machines delivered with ATEX Certification in accordance with Directive 94/9/EC valid until 2016-04-19/
Directive 2014/34/EU valid from 2016-04-20. Q-doc - Equipment Doc (3.1 Inspection Certificate - EN 10204).
Q-doc - Qualification Doc (Qualification Documentation, FAT/SAT)
TE91A720-EN9. First published: 2009-09
ESE01844-EN9
Original manual
2016-01

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Summary of Contents for Alfa Laval Toftejorg SaniMagnum SB

  • Page 1 Instruction Manual Alfa Laval Toftejorg™ SaniMidget SB, SaniMagnum SB & SaniMega SB Covering: Standard Machines 3-A standard version (clip-on & weld-on). UltraPure standard version (clip-on & weld-on) Machines delivered with ATEX Certification in accordance with Directive 94/9/EC valid until 2016-04-19/ Directive 2014/34/EU valid from 2016-04-20.

  • Page 3: Table Of Contents

    5.1. Normal Operation ................. 6. Maintenance ................... 6.1. Recommended Service Intervals ..............6.2. Service and Repair of ATEX Approved Machines ..........6.3. Service and Repair of Machines Ordered with Alfa Laval Q-doc ......6.4. Dissassembly ..................6.5. Reassembly ..................7. Technical Data ..................
  • Page 4 Table of contents The information herein is correct at the time of issue but may be subject to change without prior notice 11.3. EHEDG Certificate of Compliance .............. 11.4. ATEX - Special Conditions for Safe Use ............

  • Page 5: Ec/Eu Declaration Of Conformity

    Albuen 31, DK-6000 Kolding, Denmark Address +45 79 32 22 00 Phone No. hereby declare that Tank Cleaning Machine Alfa Laval Designation Toftejorg SaniMidget SB, SaniMagnum SB & SaniMega SB Type From serial number 2015-0001 to 2030-99999 is in conformity with the following directive with amendments:...

  • Page 6: Safety

    2 Safety Unsafe practices and other important information are emphasized in this manual. Warnings are emphasized by means of special signs. Always read the manual before using the tank cleaning machine! 2.1 Important information WARNING Indicates that special procedures must be followed to avoid serious personal injury. CAUTION Indicates that special procedures must be followed to avoid damage to the tank cleaning machine NOTE...

  • Page 7: Introduction

    Alfa Laval Toftejorg SaniMidget SB, the Alfa Laval Toftejorg SaniMidget SB UltraPure, the Alfa Laval Toftejorg SaniMag- num SB and the Alfa Laval Toftejorg SaniMega SB. All versions are similar in design. Differences are in material selection for the rotor and dimensions.

  • Page 8: Patents And Trademarks

    Alfa Laval, Kolding A/S. All rights reserved. The Alfa Laval logotype is a trademark or a registered trademark of Alfa Laval Corporate AB. "Toftejorg" is a trademark or registered trademark of Alfa Laval Kolding A/S. The Alfa Laval Toftejorg™ SaniMxxx SB series product has patent in the US (US 8.137.481).

  • Page 9: Atex Marking

    Changes to the machines are not allowed without approval by the person responsible for the ATEX certification at Alfa Laval Tank Equipment. If changes are made – or spare parts other than Alfa Laval original spare parts are used - the EC Type Examination certification (the ATEX Directive) is no longer valid.

  • Page 10: Installation

    The flow of cleaning media comes through the down-pipe, flushes the connector and exists through the bearing surfaces, slots and leakage passages. This causes the head of the Alfa Laval Toftejorg SaniMxxxx SB to rotate, with fans of water laid out in a swirling pattern on the entire perimeter exposed to the spray pattern.

  • Page 11: General Installation Instructions

    During handling and installation handle the machine with care in order not to damage the fine surface of the machine. Randomly selected Alfa Laval Toftejorg SaniMxxxx SB machines are tested at the factory before shipping, in accordance with “Test Requirements for SaniMxxxx SB”.
  • Page 12 4 Installation Note: Only valid for Alfa Laval Toftejorg SaniMidget SB: Please note that when doing installation or re-assembly, the rotor must be placed correctly according to below drawing in order to ensure normal operation. The arrow on the rotor shows the flow direction.

  • Page 13: General Safety Precautions

    4 Installation 4.4 General Safety Precautions The Alfa Laval Toftejorg SaniMxxxx SB is intended for use inside a tank only, and must not be operated in open air or when the tank is open. Warning: Precautions shall be made to prevent starting the cleaning operation, while personnel are inside the tank or otherwise can be hit by water jets from the cleaner head.

  • Page 14: Installation

    4 Installation 4.6 Installation The Alfa Laval Toftejorg SaniMxxxx SB clip-on versions are installed on: 1” BPE US down pipe (16B102-xx or 16B132-xx) 1½” BPE US down pipe (16B152-xx or 16B182-xx or 17Bxxx-xx) 2” BPE US down pipe (18Bxxx-xx) The Alfa Laval Toftejorg SaniMxxxx SB weld-on versions are installed on: 1”...

  • Page 15: Assembly

    4 Installation 4.7 Assembly The Alfa Laval Toftejorg SaniMxxxx SB itself is assembled as follows (for the weld-on version, weld the connector onto the down pipe as explained above): 1. Insert the cylindrical end of the stator (Pos. 3) through the Rotor (Pos. 2). If the logo is upside down then the rotor is wrongly orientated (see below for correct orientation of logo).
  • Page 16 (Pos. 3) and through the hole on the other side of the connector. Clip-on version:Holding the machine in one hand (hand below the stator) slide the Alfa Laval Toftejorg SaniMxxx SB onto the downpipe. Align the clip holes in the connector (Pos. 1) with the clip holes in the down pipe, while mounting the clip through the hole in the connector, the down pipe, the stator (Pos.
  • Page 17 4 Installation 5. Twist the clip (pos. 4) around the connector (pos. 1) to secure it around the connector. 4114-0022 4114-0023 6. Check that the rotor (Pos. 2) can be rotated freely by turning it with your fingers.

  • Page 18: Operation

    Please make sure that the connections are correctly mounted before opening of the washing valve. Apply pressure gradually in order to avoid hydraulic shocks, which might stress mechanical parts in the Alfa Laval Toftejorg SaniMxxxx SB cleaner. Max. pressure difference is 4.0 bar. Ideally, use a frequency controlled pump with gradually increase of pumping speed.

  • Page 19: Maintenance

    6.1 Recommended Service Intervals The design of the Alfa Laval Toftejorg SaniMxxxx SB asks for little maintenance, as there are no rotating parts in direct contact with stationary parts. It is recommended that inspection is performed after each 500 running hours.

  • Page 20: Service And Repair Of Atex Approved Machines

    6 Maintenance 6.2 Service and Repair of ATEX Approved Machines All service and repair of ATEX certified machines can be performed by Alfa Laval Tank Equipment, Kolding, Denmark or by an Alfa Laval service center approved by Alfa Laval Tank Equipment.

  • Page 21: Dissassembly

    4114-0025 Hold hand here 2. With the other hand unlock the clip (Pos. 4) and withdraw it from the holes to loosen the Alfa Laval Toftejorg SaniMxxxx SB from the down-pipe (for weld-on version: from the connector). 3. Still holding the hand under the stator (Pos. 3), lower the Alfa Laval Toftejorg SaniMxxxx SB free from the down pipe and remove it from the tank together with the clip (Pos.

  • Page 22: Technical Data

    7 Technical Data 7.1 Alfa Laval Toftejorg SaniMidget SB Ra < 0.8 µm (32 µin) Surface finish SaniMidget SB 1”: 0.20 kg (0.44 lbs) Weight of machine SaniMidget SB 1½”: 0.44 kg (0.97 lbs) Working pressure 1 – 3 bar (14.5 – 44 psi)
  • Page 23 7 Technical Data Performance Data for Alfa Laval Toftejorg SaniMidget SB Flow rate Cleaning radius Inlet pressure Inlet pressure m³/h l/min Throw Flow length rate (radius) Inlet pressure Inlet pressure A: Wetting - B: Impact Cleaning A: 360°C - B: 270°C For Clip-on models, the flow rate is increased by approx.

  • Page 24: Alfa Laval Toftejorg Sanimagnum Sb

    7 Technical Data 7.2 Alfa Laval Toftejorg SaniMagnum SB Ra < 0.8 µm (32 µin) Surface finish Weight of machine 0.40 kg (0.88 lbs) Working pressure 1 – 3 bar (14.5 – 44 psi) Recommended pressure 2 bar (29 psi) Max.
  • Page 25 7 Technical Data Performance Data for Alfa Laval Toftejorg SaniMagnum SB Flow rate Cleaning radius Inlet pressure Inlet pressure m³/h USgpm Throw Flow length rate (radius) 4113-0004 4113-0005 Inlet pressure Inlet pressure A: 360° - B: 270°C A: Wetting - B: Impact Cleaning For Clip-on models, the flow rate is increased by approx.

  • Page 26: Alfa Laval Toftejorg Sanimega Sb And Sanimega Sb Hf

    7 Technical Data 7.3 Alfa Laval Toftejorg SaniMega SB and SaniMega SB HF Ra < 0.8 µm (32 µin) Surface finish Weight of machine 0.61 kg (1.34 lbs) Working pressure 1 – 4 bar (14.5 – 58 psi) Recommended pressure 3 bar (44 psi) Max.
  • Page 27 7 Technical Data Performance Data for Alfa Laval Toftejorg SaniMega SB and SaniMega SB HF Flow rate Cleaning radius Inlet pressure Inlet pressure m³/h USgpm Throw Flow length rate (radius) 4112-0004 4112-0005 Inlet pressure Inlet pressure A: Wetting - B: Impact Cleaning A: 360°...

  • Page 28: Parts Lists And Drawing

    18B562 18B263-x0 18B502 18B544* 18B521 18B562 18B293-x0 18B502 18B545* 18B520 18B562 8.2 Part lists for Alfa Laval Toftejorg SaniMidget SB UltraPure *Wear part Pos. 1 Pos. 2 Pos.3 Pos. 4 Item number AISI 316L PEEK MG AISI 316L AISI 316L...

  • Page 29: Product Programme

    16B152-00 1” Weld-on ISO PEEK 450G 16B232-00 16B202-00 16B233-00 16B203-00 1” Weld-on BPE US PEEK 450G Table 2. Standard Configurations for Alfa Laval Toftejorg SaniMidget SB UltraPure Article number Connection Rotor 270°U 360° 1” Clip-on BPE US PEEK MG* 16B132-05 16B102-05 Weld-on DIN Range 1 (ODø28)

  • Page 30: Available Add-Ons

    9 Product Programme 9.2 Available add-ons Standard, 2.2 Material Certifiaction is included TE1XBXXX00 TE1XBXXX90 3.1 Material certifiaction is included TE1XBXXX70 ATEX+2.2 TE1XBXXX80 ATEX+3.1 Documentation specification Explanation to Add-on TE1XBXXX00 Standard, 2.2 Material Certifiaction is included - Declaration of conformity EN 10204, Sub clause 2.2 test report - 3-A - Number: 78-01.

  • Page 31: General Information

    10 General Information 10.1 Service & Repair Upon every return of a product, no matter if for modifications or repair, it is necessary to contact your local Alfa Laval office to guarantee a quick execution of your request. You will receive instructions regarding the return procedure from your local Alfa Laval office. Be sure to follow the instructions closely.

  • Page 32: Miscellaneous

    11 Miscellaneous 11.1 Declaration of Conformity with EN 10204...
  • Page 33 11 Miscellaneous...

  • Page 34: Declaration Of Compliance For Food Contact Materials

    11 Miscellaneous 11.2 Declaration of Compliance for Food Contact Materials...
  • Page 35 11 Miscellaneous 11.3 EHEDG Certificate of Compliance...
  • Page 36 11 Miscellaneous 11.4 ATEX - Special Conditions for Safe Use...
  • Page 38 © Alfa Laval Corporate AB This document and its contents is owned by Alfa Laval Corporate AB and protected by laws governing intellectual property and thereto related rights. It is the responsibility of the user of this document to comply with all applicable intellectual property laws. Without limiting any rights related to this document, no part of this document may be copied, reproduced or transmitted in any form or by any means (electronic, mechanical, photocopying, recording, or otherwise), or for any purpose, without the expressed permission of Alfa Laval Corporate AB.

This manual is also suitable for:

Toftejorg sanimidget sbToftejorg sanimega sbTe17b10200Te16b10200

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