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Operation & Maintenance Manual
Sauber Mfg. Co.'s Model 1572 Rapid Overhead Deployment Trailer
Contents
Preface .................................................................................................................................................................................... 1
Component Sourcing Information .......................................................................................................................................... 1
Serious Hazards ....................................................................................................................................................................... 2
Check Prior to Moving ............................................................................................................................................................. 3
Check Prior to Towing ............................................................................................................................................................. 4
Maintenance Reference .......................................................................................................................................................... 6
Physical Dimensions and Component Detail .......................................................................................................................... 7
Suggested Work Methods ....................................................................................................................................................... 8
Owner / Operating Company Work Methods....................................................................................................................... 12
Preface
Thank you for choosing Sauber Mfg. Co. You have purchased a trailer designed and built with care. With minimal
maintenance and by understanding its operation, your new trailer will provide you with years of excellent service. We
welcome your suggestions for improvement and stand willing to assist you if any questions arise during its operation. If
we can help in any way, please contact your account representative:
Website:
https://saubermfg.com/sauber-contact-about/
Phone: (630) 365-6600
The following manual provides important safety information and instruction. Please read this manual before operating
your new trailer. It is important to follow safety instructions and cautions.
We acknowledge that not every situation or combination of tow vehicle and trailer can be addressed, therefore we ask
that you use sound judgment after reading the following outlines.
Some components may be produced by a third party. When available, separate service manuals and instructions may
apply.
Component Sourcing Information
Our equipment is designed and built with operators and maintenance personnel in mind. To this end, non-rusting
hardware and bolt-on / bolt-off componentry is used at every possible opportunity. This encourages routine
maintenance by making the work easier on the technician, as well as on the equipment. Sauber Mfg. Co. will have most
of the components that might need replacement in stock at our facility, and we are always ready to help get you any
replacement parts you might need.
10/29/2018
Page 1
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Summary of Contents for Sauber 1572
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Page 1: Table Of Contents
/ bolt-off componentry is used at every possible opportunity. This encourages routine maintenance by making the work easier on the technician, as well as on the equipment. Sauber Mfg. Co. will have most of the components that might need replacement in stock at our facility, and we are always ready to help get you any... -
Page 2: Serious Hazards
Page 2 Serious Hazards RIVING EHAVIOR AND ONDITIONS Loss of control of the tow vehicle/trailer combination could result in serious injury or death. The most common causes for loss of control include: Failure to adjust driving behavior when towing a trailer ... -
Page 3: Check Prior To Moving
Page 3 It is important to avoid shifting cargo. The trailer ride can be bumpy and rough. Securing cargo so that it does not shift or bounce out of the trailer is imperative. Tie down all loads with properly-sized fasteners. Always secure doors or lids if present on your trailer by securing its latch. -
Page 4: Check Prior To Towing
Page 4 Check Prior to Towing Do not tow the trailer on the road until: Trailer Breakaway System The breakaway switch must be connected and verified. If equipped with electric brakes, your trailer will be equipped with a breakaway system that can apply the brakes on your trailer if it becomes detached from the tow vehicle for any reason. - Page 5 The simplest modifications, such as driving a screw or punching a hole to install a hanger can inadvertently damage an electrical wire or other hidden component. Before making any alteration to your trailer, contact Sauber Mfg. Co. at (630) 365-6600.
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Page 6: Maintenance Reference
Page 6 Maintenance Reference Operation Interval Check Trailer Lighting Every Use Check Battery Condition Every Use Check Trailer Breakaway Every Use Torque Wheel Nuts First 50 Miles, then Monthly Check Tire Wear and Inflation Pressure Monthly Adjust and Inspect Trailer Brakes Monthly Check Trailer Suspension Monthly... -
Page 7: Physical Dimensions And Component Detail
Page 7 Physical Dimensions and Component Detail Collapsed, transportation-ready dimensions Typical deployment Dimensions... -
Page 8: Suggested Work Methods
APABILITIES This trailer has been designed to and tested against the loading specifications for a 50’ wooden pole provided to Sauber Mfg. Co. by a public utility. The trailer’s moment load rating 21,778 ft.-lbs. It can withstand side strain of 500# @ 40’, 600# @ 35’, 725# @ 30’... - Page 9 Page 9 o Operate the controller by first selecting the desired device to operate from the row of momentary switches at the bottom of the controls with the left hand, and drive the device in the desired direction using the joystick with the right hand ...
- Page 10 Page 10 ROSS NSTALLATION Completely extend the middle-boom stage Extend the upper-boom until the fiberglass pultrusion (brown pole) is parallel with the ground Securely install cross-arms, “Christmas trees,” insulators and any other supporting components o Consider an offset configuration for these cross-arms if positioning directly underneath the conductor line is not possible ONDUCTOR NSTALLATION...
- Page 11 Page 11 o Caution: battery charge creates heat, so keep material and body aware from charger and batteries The charger is fully-automatic and will show “CC” in the display when the battery reaches full charge, and can therefore, be left plugged in, consuming less than 20W of power in this condition The unit can also be charged by the Generac iQ2000 1600W on-board portable generator, which can provide ...
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Page 12: Owner / Operating Company Work Methods
This section is provisional space for work methods that would be specific to the owning or operating company. Incorporating the company-specific work methods here may provide for more thorough adherence to safety procedures prescribed here by Sauber Mfg. Co., as well as those that might be prescribed by the operating company itself.
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