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Innovatech Predator 2400 User Manual

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Innovatech User Manual
Predator 2400
T H E
S U R F A C E
P R E P A R A T I O N
S P E C I A L I S T S

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  • Page 1 Innovatech User Manual Predator 2400 T H E S U R F A C E P R E P A R A T I O N S P E C I A L I S T S...

  • Page 2: Table Of Contents

    CONTENTS Introduction....................3 Delivery..................... 3 Grinder.Specifications................4 Safety.Warning..................4 Controls.and.Features................5 Operation....................6 Maintenance....................7 Warranty....................7 Service.and.Adjustment................8 Trouble.Shooting..................8 Faults.Which.Can.Not.Be.Automatically.Reset.......... 9 Service.Parts.Diagrams................11 Predator.Grinder.Upper.Belt.Change............29 Predator.Grinder.Inner.Belt.Change............31 The Surface Preparation Specialists www.innovatechproducts.com 1.800.267.6682 Washington Sales Office...

  • Page 3: Introduction

    INTRODUCTION Innovatech. Products. and. Equipment. Company. specializes. in. the. manufacturing. and. distribution. of. surface. preparation.equipment.and.supplies..From.our.early.origins.as.a.flooring.removal.company,.and.a.foundation. based.upon.the.success.of.our.Terminator.line.of.flooring.removal.machines,.Innovatech.has.transformed.itself. into.an.industry.leader.over.a.twelve.year.period. Our.continued.growth.can.be.attributed.to.our.pledge.to.offer.only.premium.products,.our.commitment.to. stand.behind.what.we.sell,.and.a.staff.well.known.throughout.the.industry.for.their.knowledge.and.commit- ment.to.our.valued.customers..Based.on.customer.need,.Innovatech.has.proudly.diversified.our.offerings.to. include.a.complete.line.of.surface.preparation.products.including.Shot.Blasters,.Scarifiers,.Floor.Grinders,.Dust. Collectors,.Diamond.Abrasives,.and.other.products. NOTE: READ THIS MANUAL BEFORE YOU OPERATE OR SERVICE THE MACHINE. DELIVERY Upon.arrival,.the.following.items.should.be.included: •..Splash.Guard •..Upper.Belt •..Spanner.Wrench •..Manual •..Warranty.Card Splash Guard —...

  • Page 4: Grinder.specifications

    Use.personal.safety.equipment.such.as.steel.toe.shoes,.safety.glasses,.and.ear.plugs. Do.not.use.grinder.in.area.where.there.is.a.risk.of.explosion.or.fire. Do.not.start.the.machine.with.heads.off.the.ground. Make.sure.the.splash.guard.is.on.before.stating.machine. Before.you.start.grinding,.check.the.floor.for.bolts,.large.holes.and.uneven.joints..Hitting.these.things.can. damage.machine,.tools,.and.cause.personal.injury. Make.sure.all.power.supply.is.connected.with.the.right.voltage. Use.only.cold.water.in.water.tank..Do.not.use.chemicals.in.water.tank. When.filling.water.tank,.to.avoid.electrical.hazards.and.injury,.do.not.spill.water.onto.the.machine.motor. and.electrical.box. 10.. Switch.off.the.machine.power.before.changing.grinding.tools. 11.. Disconnect.power.supply.before.working.or.repairing.machine. 12.. Be.very.careful.with.rolling.machine.on.any.sloping.floors.or.ramps..The.machine.can.roll.very.quickly.. Two.people.may.be.needed.to.handle.and.control.the.machine. 13.. Use.caution.with.removing.the.grinding.tools.after.finished.grinding..Tools.can.be.very.hot..Use.gloves.to. remove.the.plates. 14.. When.grinding.glues,.epoxy.paints,.or.coatings,.leaving.the.machine.down.on.floor.could.cause.the.head. to.stick.to.the.floor..Always.tip.back.machine.as.soon.as.the.head.comes.to.a.complete.stop. 15.. Always.store.machine.in.a.dry.place. 16.. Only.use.Innovatech.recommended.tooling. 17.. The.operator.must.never.leave.the.machine.unattended.during.operation. 18.. When.grinding.dry,.use.a.suitable.vacuum.to.extract.the.dust. 19.. Innovatech.is.not.responsible.for.any.off.gassing.of.hazardous.gas.that.is.generated.by.grinding.materials.. It.is.the.responsibility.of.the.operator..Grinding.floors.containing.asbestos.is.especially.dangerous.and.can. cause.health.problems..Contact.your.state.or.country.for.the.proper.way.to.handle.it. Innovatech Predator 2400 User Manual...

  • Page 5: Controls.and.features

    CONTROLS AND FEATURES Lamp.light.is.red.with.power.on..Ready.use. Emergency.Stop:.Push.down.to.stop..Pull.up.to.restart. C.. Forward.and.Reverse. D.. Manual.Speed.Pot:.Controls.the.rotation.of.the.grinding.head..Turn.the.knob.clockwise.to.increase.the. speed.and.counter-clockwise.to.decrease.the.speed. NOTE: DO NOT USE THE EMERGENCY STOP BUTTON TO START THE MACHINE. THIS BUTTON IS DESIGNED FOR EMERGENCY USE ONLY. Innovatech Predator 2400 User Manual...

  • Page 6: Operation

    NOTE: IF THE WRONG POWER IS SUPPLIED TO THE GRINDER, IT WILL DAMAGE THE ELECTRICAL COMPONENTS IN THE INVERTERS. Starting machine: Turn.main.power.switch.on.side.of.power.box.to.ON. Turn.forward.or.reverse.switch.left.of.right. Turn.manual.speed.pot.up.to.get.the.heads.turning.for.desired.speed..(If.heads.do.not.move,.you.may.have. to.lean.on.handle.to.reduce.pressure.on.tools. Always.grip.handle.firmly.when.starting.machine..The.machine.will.always.move.from.side.to.side.with. first.start. When.finished.with.grinding,.turn.off.machine.and.let.the.heads.come.to.a.complete.stop.before.tilting. back.the.machine. Changing of Tools: Before.working.on.the.grinder,.bring.the.motor.to.a.total.stop.and.disconnect.power. Tilt.machine.back.on.floor. Use.caution!.Tools.can.be.very.hot.from.grinding..Use.gloves. Use.special.tool.supplied.to.turn.center.of.tool.holder.to.remove.tool.plate. Replace.with.new.tool.plate.and.turn.to.lock.in.place. Lower.machine.back.down.and.re-adjust.splash.guard.is.necessary..Working.height.of.different.tools.varies. depending.on.tools.and.wear. Innovatech Predator 2400 User Manual...

  • Page 7: Maintenance

    MAINTENANCE Clean.machine.after.every.use..To.clean.machine,.use.a.low.pressure.water.hose.or.air.pressure..Do.not.use.a.high. PSI.pressure.washer..This.could.force.water.into.areas.of.the.machine.unintentionally.and.damage.parts..A.regular. inspection.of.machine.for.wear.and.damage.should.be.done.on.a.regular.basis..If.any.parts.have.been.damaged.or. have.excessive.wear,.they.should.be.replaced..If.belts.(Upper.or.Lower).are.in.need.of.being.replaced,.please.see. separate.instructions. WARRANTY INNOVATECH.warrants.to.original.retail.purchaser.of.the.equipment: Limited.Warranty..The.equipment,.when.first.delivered,.will.conform.to.the.specifications.set.forth.in.the.Owner’s. Manual.and.will.be.without.defect.in.material.or.workmanship. For.a.period.of.one.(1).year.after.delivery.to.the.original.retail.purchaser,.or.500.clock.hours.of.operation,.whichever.occurs. first;.or.in.the.case.of.replacement.parts.other.than.belts,.for.a.period.of.ninety.(90).days.after.the.part.is.installed.or.within. the. warranty. period. described. above,. whichever. is. later,. if. the. original. retail. purchaser. notifies. INNOVATECH. (either. directly.or.through.one.of.INNOVATECH’s.authorized.dealers).of.a.defect.in.material.or.workmanship.or.of.a.non-confor- mity.to.the.specifications,.then,.upon.confirmation.of.the.defect.of.non-conformity.and.confirmation.that.the.defect.or.non- conformity.is.covered.within.these.Limited.Warranty.conditions,.INNOVATECH.will,.at.it’s.election.and.at.it’s.expense,. either.(i).repair.or.correct.the.defect.and/or.non-conformity,.or.(ii).replace.the.part. Limitations..This.Limited.Warranty.does.not.apply.to.damage.caused.by.(i).misuse.of.the.equipment.including,. with.limitation,.use.of.the.wrong.power.source,.striking.an.imbedded.object.such.as.a.bolt,.electrical.outlet.box,.expansion. joint.or.steel.reinforcing.rod;.or.(ii).unauthorized.alteration,.modification,.repair.or.tampering;.or.(iii).use.of.replacement. parts.not.supplied.by.INNOVATECH;.or.(iv).normal.wear,.discoloration,.surface.corrosion,.deterioration.of.finishes.or. paint.surfaces,.or.(v).other.appearance.deterioration.caused.primarily.by.use..INNOVATECH.shall.not.be.responsible.and. this.Limited.Warranty.shall.not.apply.to.damage.caused.by.improper.maintenance.or.failure.to.inspect.and.maintain.the. equipment.as.recommended.in.the.Owner’s.Manual. Belts..The.equipment,.when.shipped.from.the.factory.is.equipped.with.a.spare.Upper.Drive.Belt.and.the.Upper.

  • Page 8: Service.and.adjustment

    SERVICE AND ADJUSTMENT A.warranty.will.not.be.valid.unless.a.written.claim.authorization.comes.with.returned.parts..Innovatech.will. not.provide.for.any.shipping.costs.for.items.returned.for.repair..To.obtain.warranty.repairs,.buyer.must.prepay. shipment.and.return.all.warranty.parts.to.Innovatech..Damage.occurring.during.shipment.is.deemed.the.re- sponsibility.of.the.carrier..and.claims.should.be.made.directly.with.such.carrier. It.will.be.the.customer’s.responsibility.to.pay.for.any.non-warranty.replacement.parts.plus.the.current.hourly. labor.rates.for.any.work.done.on.any.machine.or.part..Service.is.available.upon.request;.call.Innovatech.for. current.labor.rates. TROUBLESHOOTING Check.to.see.if.main.power.supply.is.on. Check.to.see.if.emergency.stop.is.pushed.down;.if.it.is,.pull.up. Check.to.see.if.manual.speed.pot.is.turned.up.past.1. Check.all.cords.ends.for.loose.connection. Check.fuse.in.distribution.box.with.test.meter. Check.to.see.if.all.phase.are.with.right.voltage.(check.with.volt.meter). Check.the.converter.connector.cable.to.motor. Check.for.error.message.on.display.of.the.converter. Innovatech Predator 2400 User Manual...

  • Page 9: Faults Which Cannot Be Automatically Reset

    FAULTS WHICH CANNOT BE AUTOMATICALLY RESET Faults.which.cannot.be.automatically.reset.are.listed.in.the.table.below..To.clear.these.faults: Remove.power.from.the.drive.controller. Wait.for.the.display.to.go.off.completely. Determine.the.cause.of.the.fault.and.correct.it. Re-apply.power. Innovatech Predator 2400 User Manual...
  • Page 10 FAULTS WHICH CANNOT BE AUTOMATICALLY RESET Innovatech Predator 2400 User Manual...

  • Page 11: Service.parts.diagrams

    SERVICE PARTS DIAGRAMS Grinder Final Assembly 10 Horse Power, 3 Phase Motor — Part # 96-0083 7.5 Horse Power, 1 Phase Motor — Part # 96-0084 Innovatech Predator 2400 User Manual...
  • Page 12 Frame Assembly (Complete Build-Up) 10 Horse Power, 3 Phase Motor — Part # 96-0081 7.5 Horse Power, 1 Phase Motor — Part # 96-0082 Innovatech Predator 2400 User Manual...
  • Page 13 Frame Structure — Part # 96-0070 Innovatech Predator 2400 User Manual...
  • Page 14 Water Tank — Part # 96-0071 Innovatech Predator 2400 User Manual...
  • Page 15 Grinder Head 10 Horse Power, 3 Phase Motor — Part # 96-0077 7.5 Horse Power, 1 Phase Motor — Part # 96-0078 Innovatech Predator 2400 User Manual...
  • Page 16 Drum Drive Unit Standard Version — Part # 96-0062 Reduced Weight Version — Part # 96-0079 Belt Routing Innovatech Predator 2400 User Manual...
  • Page 17 Drum Assembly Standard Version — Part # 96-0059 Reduced Weight Version — Part # 96-0087 Innovatech Predator 2400 User Manual...
  • Page 18 Drum Envelope Standard Version — Part # 96-0056 Reduced Weight Version — Part # 96-0088 Innovatech Predator 2400 User Manual...
  • Page 19 Tension Sliding Unit — # 96-0052 Bearing Assembly (Drum / Motor Base Connection) — Part # 96-0057 Innovatech Predator 2400 User Manual...
  • Page 20 Cutter Head Pulley Assembly (Cast Unit) — # 96-0049 Cutter Head Pulley Assembly (With Flanged Top Pulley, Cast Unit) — # 96-0050 Innovatech Predator 2400 User Manual...
  • Page 21 Cutter Head Pulley Assembly (With Insert-Flanged Top Pulley, Cast Unit) — # 96-0051 Innovatech Predator 2400 User Manual...
  • Page 22 Pulley Assembly (Center Drive) — # 96-0054 Idler Assembly — # 96-0019 Innovatech Predator 2400 User Manual...
  • Page 23 Cutter Head Floating Head Unit — # 96-0065 Innovatech Predator 2400 User Manual...
  • Page 24 Cutter Head Triangle Holder Assembly — # 96-0063 Innovatech Predator 2400 User Manual...
  • Page 25 Inverter Unit 10 Horse Power, 3 Phase Motor — Part # 96-0072 7.5 Horse Power, 1 Phase Motor — Part # 96-0073 Innovatech Predator 2400 User Manual...
  • Page 26 One Phase Wiring Schematic Innovatech Predator 2400 User Manual...
  • Page 27 Three Phase Wiring Schematic Innovatech Predator 2400 User Manual...
  • Page 28 Controls Wiring Schematic Innovatech Predator 2400 User Manual...

  • Page 29: Predator.grinder.upper.belt.change

    PREDATOR GRINDER UPPER BELT CHANGE Innovatech Predator 2400 User Manual...
  • Page 30 PREDATOR GRINDER UPPER BELT CHANGE Innovatech Predator 2400 User Manual...

  • Page 31: Predator.grinder.inner.belt.change

    PREDATOR GRINDER INNER BELT CHANGE Innovatech Predator 2400 User Manual...
  • Page 32 PREDATOR GRINDER INNER BELT CHANGE Innovatech Predator 2400 User Manual...
  • Page 33 PREDATOR GRINDER INNER BELT CHANGE Innovatech Predator 2400 User Manual...
  • Page 34 The Surface Preparation Specialists www.innovatechproducts.com 1.800.267.6682 Washington Sales Office 425.402.1881 • 425.402.8547 Fax 832 80th Street SW • Everett, WA 98203 USA DISTRIBUTOR INFORMATION...

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