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TERMINATOR 2100PRO
 
®
OPERATION AND 
MAINTENANCE MANUAL 
 
 

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Summary of Contents for Innovatech TERMINATOR 2100PRO

  • Page 1         TERMINATOR 2100PRO   ® OPERATION AND  MAINTENANCE MANUAL     ...
  • Page 2 Innovatech, Innovatech Products & Equipment Co., Terminator 2000, Terminator 2100XM, and Terminator 2100PRO are service marks of Innovatech Products & Equipment Co., in the United States and/or in other countries. All other brands, products, or service names are or may be trademarks or service marks of, and are used to identify, products or services of their respective owners.
  • Page 3: Table Of Contents

    Service Instructions and Personnel ......................11 Replacement Parts and Materials ......................11 Uncrating and Preparing the Terminator 2100PRO for Operation Remove the Terminator 2100PRO from the Crate Using a Forklift............12 Remove the Terminator 2100PRO from the Crate Manually ..............12 Loading/Unloading Procedures ......................12 Controls and Machine Operation Drive Controls ............................
  • Page 4 What Can You Do About Carbon Monoxide? Suggestions to Prevent Carbon Monoxide Poisoning What Are The Federal Standards? Terminator 2100PRO Specifications Terminator 2100PRO Parts Catalog Console and Door Assembly ........................33 Engine and Pump Assembly ........................33 Hydraulic Assembly ..........................33 Hydraulic Assembly Continued.......................
  • Page 5: Declaration Of Conformity

    Innovatech Products and Equipment 832 80th ST SW Everett, WA 98203 We declare under our sole responsibility that the product described as: Machine description: Terminator 2100PRO ride on floor removal machine Make: Terminator 2100PRO Type: LPG Internal Combustion Serial number: …………………………..
  • Page 6: Introduction

    See the Ventilation Requirements. Catalytic Converter provides high fuel economy and lowers emission of harmful gasses. If operated and cared for as instructed in this Manual, the Terminator 2100PRO provides trouble-free, safe, and efficient performance. About this Manual Read this Manual before you operate or service the equipment.
  • Page 7: Warning Symbols

    Warning Symbols Symbol Explanation Read the Manual Safety Helmet Eye Protection Eye and Ear Protection Warning Sever Hazard...
  • Page 8: Safety Instructions

    Terminator 2100PRO will invalidate applicable warranties and may endanger personnel and the machine. • DO NOT use the Terminator 2100PRO on roofs or floors not designed to carry the weight of the machine. The Terminator 2100PRO weighs 2445lbs. •...
  • Page 9: Safety Features

    Warning Light and Back up Alarm: An amber light is installed on the top rear section of the hood. When the Terminator 2100PRO ignition is in the ON position, the warning light will flash. The back up alarm sounds when the drive control is set in REVERSE to provide a warning signal that the machine is moving in reverse.
  • Page 10: Ventilation Requirements

    • NEVER engage in horseplay on or near the Terminator 2100PRO. • ALWAYS use the seat belt on the Terminator 2100PRO. The seatbelt will help provide you the proper footing and balance. • ALWAYS turn the off engine and turn the fuel flow control to OFF when the machine is not in use.
  • Page 11: Guards, Warning Notices And Signs

    Guards, Warning Notices and Signs The guards, warning notices, and signs are placed on the Terminator 2100PRO for your protection. Call the Customer Service Department to order a replacement if a guard, warning notice, or sign is damaged or lost.
  • Page 12: Uncrating And Preparing The Terminator 2100Pro For Operation

    OFF the engine when mounting or dismounting the Terminator 2100PRO. Loading/Unloading Procedures • Do not load or unload the Terminator 2100PRO on uneven ground. Make sure ramps are square to the ground. • Always turn the engine OFF when transporting the Terminator 2100PRO by forklift or other vehicle.
  • Page 13 DO NOT MOVE MACHINE WITH THE LID OPEN! Using the respective dipstick, test the level of the engine oil and the hydraulic fluid. Add oil and hydraulic fluid as needed. Inspect the fuel system connectors and valve. Make sure the valve is OFF. Have two tanks of propane on hand: one to install and one in reserve.
  • Page 14: Controls And Machine Operation

    Controls and Machine Operation NOTE: Directional instructions (left, right, up, down, push, pull, etc.) are given from the operator’s point of view. Drive Controls Right Drive Control Left Drive Control Throttle Headlight Control Thumb Switch Front Blade Control Water Mister (optional) Tachometer Ignition...
  • Page 15: Ignition Switch, Indicators, And Blade Controls

    Ignition Switch, Indicators, and Blade Controls The operator controls and indicators consist of the ignition switch, headlight switch, throttle control, check engine light indicator, and information display. The ignition switch is located to the left of the operator. The check engine indicator LED is located near the ignition switch. The tachometer is located to the right of the operator.
  • Page 16: Shutting Down The Terminator 2100Pro

    2.) Lower the blade to the floor. As the blade flexes lift the caster wheel off the floor about ¼ inch. 3.) Drive the machine forward. 4.) As the Terminator 2100PRO is removing flooring material have another person at the side of the machine, remove all debris.
  • Page 17: Ballast

    Ballast The Terminator 2100PRO is equipped with 540 pounds of removable ballast. These ballast weights are located in front and rear to provide traction. Remove these weights to reduce traction and to transport the Terminator 2100PRO by forklift, truck, or elevator. Wear gloves when handling weights.
  • Page 18 Removing and Installing Rear Ballast Weights Caution: Ballast weights are heavy. Use a lift or a two-person team when lifting the ballast weights. Caution: Use wood blocks, or a jack, brace the rear ballast weights to prevent them from dropping or falling. Removal 1.
  • Page 19: Systems Inspection And Maintenance

    Systems Inspection and Maintenance Refer to the PSI Operation and Maintenance Manual for the GM 1.6L L4 Engine for complete maintenance instructions. When working on this machine always take into consideration the warnings about this machine and take extra care when evaluating the problem. Engine Before operating the T-2100Pro perform an inspection of the engine to verify all components are in place and in good condition.
  • Page 20: Hood And Operator Seat

    32 4) Change the oil filter with AC Delco model: 94632619 – (available from Innovatech). 5) Check hydraulic oil once a week. Change every 18 months with NUTO H 46 or ISO 46 or if fluid is overheated 160°F –...
  • Page 21: Safety Equipment Inspection And Maintenance

    10) Check all hoses and clamps once a week. 11) Inspect rear tires and lug bolts. Tighten lug bolts as needed to 70-foot pounds torque. 12) Check wheel hub every 60 hours of operation. Wheel hub should be tightened from 310 to 350- foot pounds (ft.-lbs).
  • Page 22: Fuel System

    Fuel System The fuel system consists of propane tank, fuel lines, connectors, and flow control. The Terminator 2100PRO is designed to accommodate a three-gallon tank, which will usually provide about three to four hours running time. Keep a reserve tank on hand. LPG Fuel Cylinder Replacement Procedure WARNING: NO SMOKING –...
  • Page 23: Error Codes

    Error Codes The Terminator 2100PRO is equipped with an informative display. In addition to real time engine statistics (RPM, voltage, oil pressure, and temperature), the information display also provides diagnostic error codes. DTC Code SPN/FMI Code Issue 636:8 Crank never synced at engine start...
  • Page 24 168:15 System voltage high 628:13 Flash checksum invalid 630:12 RAM failure 629:31 COP failure 1079:4 External 5V reference low 1079:3 External 5V reference high 1485:5 Power relay open 1485:4 Power relay shorted 1485:3 Power relay short to power 1111 515:16 Fuel rev limit 1112 515:0...
  • Page 25: Blade Selection Guide

    Blade Selection Guide Part Number Blade Description Best for Removing Material Types Universal Blades, Sharpened Blades 81-0051 4x9x.074 VCT/VAT/Glue Scraping/Vinyl 81-0054 4x9x.092 VCT/VAT/Glue Scraping/Vinyl 81-0057 4x13x.074 VCT/VAT/Glue Scraping/Vinyl 81-0060 4x13x.092 VCT/VAT/Glue Scraping/Vinyl 81-0063 4x18x.074 VCT/VAT/Glue Scraping/Vinyl 81-0066 4x18x.092 VCT/VAT/Glue Scraping/Vinyl 81-0069 4x26x.074 VCT/VAT/Glue Scraping/Vinyl...
  • Page 26 81-0083 4.5x10x.125 Sharp/w-notch Self-Leveling/Mortar/2-Layer Tile 81-0084 4.5x13x.125 Sharpened Parquet/Wood/Mortar/2-Layer Tile 81-0086 4.5x26x.125 Sharpened Parquet/Wood/Mortar/2-Layer Tile 81-0088 9x26x.125 Sharp/w-notch Plywood/4-Layer Tile/Planks NOTE: Blade selection depends entirely upon the material to be removed and the type of adhesive used to adhere the floor covering or coating to the concrete. Smaller blades are more effective in removing tough material or adhesive.
  • Page 27: Warranties

    Innovatech Warranty Innovatech warrants to the original buyer for a period of one (1) year from the date of delivery or 300 operating hours (whichever comes first), that Equipment is free from defects in materials and workmanship and that the Equipment conforms to the operating specifications supplied with the Equipment.
  • Page 28: Recommended Safety Maintenance Procedures For Lp Gas Fueled Equipment

    Recommended Safety Maintenance Procedures for LP Gas Fueled Equipment WARNING: LP GAS is a combustible fuel that is heavier than air. Escaping gas may accumulate in low areas. The fuel cylinder should be mounted so that it does not extend outside the truck. Turn off the fuel valve when the machine is not in service.
  • Page 29: Carbon Monoxide Warning

    Carbon Monoxide Warning IMPORTANT! Carbon Monoxide – What Service Personnel Should Know! OSHA Requirement The CO level shall not exceed 35 ppm measured over an 8-hour period in the work environment. How does parts per million (ppm) relate to percentage numbers? One million parts per million equals one hundred percent of the engines exhaust gases.
  • Page 30: Propane Safety

    4.) Open all doors and windows to allow maximum ventilation. 5.) Leave the area until the odor clears. 6.) Inspect the fuel lines and connectors to determine the source of the leak. Correct the problem before you use the Terminator 2100PRO again.
  • Page 31: Osha Fact Sheets

    OSHA FACT SHEETS CARBON MONOXIDE POISONING U.S. Department of Labor Program Highlights Fact Sheet No. OSHA 92-11 What Is Carbon Monoxide? Carbon monoxide -- a colorless, odorless, tasteless gas -- is one of the most common industrial hazards. Mild poisoning can cause such symptoms as nausea, dizziness, or headaches while severe poisoning can result in brain or heart damage or even death.
  • Page 32: Suggestions To Prevent Carbon Monoxide Poisoning

    Suggestions to Prevent Carbon Monoxide Poisoning Employers 1.) Install an effective ventilation system to remove poisonous carbon monoxide from the area. 2.) Maintain appliances and equipment in good order, adjusting flames, burners, and drafts to reduce the formation of carbon monoxide. 3.) Consider switching from fossil fuel-powered equipment to battery-powered machinery when possible.
  • Page 33: Terminator 2100Pro Specifications

    Terminator 2100PRO Specifications Dimension Units Width 27in ( .69m) Height 62in (1.58m) Length 62in (1.58m) Length with jaw removed 49in (1.245) Weight Units Empty Weight 1905 lbs (864kg) Removable Weight 540 lbs (254kg) Maximum Weight 3295lbs (1494kg) Standard Weight 2445lbs (1109kg) (3 front, 3 rear, 2 wheel weights and jaw) Front Jaw down pressure 550lbs (250kg) (13”...

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