Innovatech TERMINATOR 2100XM Operation And Maintenance Manual

Innovatech TERMINATOR 2100XM Operation And Maintenance Manual

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INNOVATECH PRODUCTS & EQUIPMENT CO, INC.
.
 
 
 
 
TERMINATOR 2100XM® 
OPERATION AND 
MAINTENANCE MANUAL 
Read this Manual before you operate or service the equipment. 
1
Copyright © 2008 Innovatech Products & Equipment Co., Inc. All Rights Reserved.

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Summary of Contents for Innovatech TERMINATOR 2100XM

  • Page 1 INNOVATECH PRODUCTS & EQUIPMENT CO, INC.         TERMINATOR 2100XM®  OPERATION AND  MAINTENANCE MANUAL  Read this Manual before you operate or service the equipment.  Copyright © 2008 Innovatech Products & Equipment Co., Inc. All Rights Reserved.
  • Page 2 Innovatech, Innovatech Products & Equipment Co., Terminator 2000, and Terminator 2100XM are service marks of Innovatech Products & Equipment Co., in the United States and/or in other countries. All other brands, products, or service names are or may be trademarks or service marks of, and are used to identify, products or services of their respective owners.
  • Page 3: Table Of Contents

    Service Instructions and Personnel ......................11 Replacement Parts and Materials ......................11 Uncrating and Preparing the Terminator 2100XM for Operation Remove the Terminator 2100XM from the Crate Using a Forklift ............12 Remove the Terminator 2100XM from the Crate Manually..............12 Loading/Unloading Procedures ......................12 Controls and Machine Operation Drive Controls ............................
  • Page 4 10cc Pump and T-Case Fitting Assembly ....................33 Propane Tank Position with Hose ......................34 Lower Chassis and Weight Assembly ....................35 Wheel and Brake Assembly ........................36 Strobe Light Bracket and Hood Assembly....................37 Copyright © 2008 Innovatech Products & Equipment Co., Inc. All Rights Reserved.
  • Page 5: Declaration Of Conformity

    Machinery Directives 98/37 (modified); Low Voltage Directive 73/23 (modified); Electromagnetic Compatibility Directive 89/336 Standards Considered: EN 12100-1, EN12100-2, EN 60294-1 Date: February 2008 at: Innovatech President Gregory Dahl Copyright © 2008 Innovatech Products & Equipment Co., Inc. All Rights Reserved.
  • Page 6: Introduction

    See the Ventilation Requirements. Catalytic Converter provides high fuel economy and lowers emission of harmful gasses. If operated and cared for as instructed in this Manual, the Terminator 2100XM provides trouble-free, safe, and efficient performance. About this Manual Read this Manual before you operate or service the equipment.
  • Page 7: Warning Symbols

    INNOVATECH PRODUCTS & EQUIPMENT CO, INC. Warning Symbols Symbol Explanation Read the Manual Safety Helmet Eye Protection Eye and Ear Protection Warning Sever Hazard Copyright © 2008 Innovatech Products & Equipment Co., Inc. All Rights Reserved.
  • Page 8: Safety Instructions

    Terminator 2100XM will invalidate applicable warranties and may endanger personnel and the machine. • DO NOT use the Terminator 2100XM on roofs or floors not designed to carry the weight of the machine. The Terminator weighs 1,620 lbs. •...
  • Page 9: Safety Features

    Warning Light and Back up Alarm: An amber light is installed on the top rear section of the hood. When the Terminator 2100XM ignition is in the ON position, the warning light will flash. The back up alarm sounds when the drive control is set in REVERSE to provide a warning signal that the machine is moving in reverse.
  • Page 10: Ventilation Requirements

    • ALWAYS use the seat belt on the Terminator 2100XM. The seatbelt will help provide you the proper footing and balance. • ALWAYS turn the off engine and turn the fuel flow control to OFF when the machine is not in use.
  • Page 11: Guards, Warning Notices And Signs

    INNOVATECH PRODUCTS & EQUIPMENT CO, INC. Guards, Warning Notices and Signs The guards, warning notices, and signs are placed on the Terminator 2100XM for your protection. Call the Customer Service Department to order a replacement if a guard, warning notice, or sign is damaged or lost.
  • Page 12: Uncrating And Preparing The Terminator 2100Xm For Operation

    Uncrating and Preparing the Terminator 2100XM for Operation 1. Inspect the outside of the Terminator 2100XM crate completely upon delivery. Notify the carrier if the crate is damaged. 2. Carefully uncrate the machine and inspect it for damage that may have occurred during shipping.
  • Page 13 CAUTION! Wear insulated gloves and handle the propane tanks and fuel with extreme care, according to the manufacturer’s instruction. DO NOT WORK WITH PROPANE NEAR A FLAME OR SPARKING EQUIPMENT. Copyright © 2008 Innovatech Products & Equipment Co., Inc. All Rights Reserved.
  • Page 14: Controls And Machine Operation

    To turn the machine to the right, push the left lever only. AUTO STOP: When you release the drive levers, the engine continues to run but the machine stops moving. Copyright © 2008 Innovatech Products & Equipment Co., Inc. All Rights Reserved.
  • Page 15: Ignition Switch And Blade Controls

    WARNING: Do not pull back or release either lever abruptly. This will cause the machine will turn very sharply. WARNING: Do not put the blade into the jaw until familiar with the machine. Copyright © 2008 Innovatech Products & Equipment Co., Inc. All Rights Reserved.
  • Page 16: Shutting Down The Terminator 2100Xm

    2.) Lower the blade to the floor. As the blade flexes lift caster wheel off the floor ¼ inch. Drive forward. 3.) As the Terminator 2100XM is removing flooring material have another person at the side of the machine, remove all debris.
  • Page 17: Ballast

    INNOVATECH PRODUCTS & EQUIPMENT CO, INC. Ballast The Terminator 2100XM is equipped with weights in front and rear to provide traction. Remove these weights to reduce traction and to transport the Terminator 2100XM by forklift, truck, or elevator. Wear gloves when handling weights.
  • Page 18: Systems Inspection And Maintenance

    The hood covers the engine, fan, fuel supply and their related systems. The top of the hood contains the fire extinguisher, amber back up light, and the propane tank. Copyright © 2008 Innovatech Products & Equipment Co., Inc. All Rights Reserved.
  • Page 19: Maintenance

    Safety Equipment Inspection and Maintenance Verify that the following equipment is proper working condition before operating the T-2100XM. • Fire extinguisher • Backup light and siren • Parking brake Copyright © 2008 Innovatech Products & Equipment Co., Inc. All Rights Reserved.
  • Page 20: Fuel System

    Improper idle Improper Tightening of Manifold Tighten Manifold Bolts Excessive fuel Worn Parts Service Tune-Up consumption Engine Runs but the Customer Service Department for machine will not move assistance Copyright © 2008 Innovatech Products & Equipment Co., Inc. All Rights Reserved.
  • Page 21: Blade Selection Guide

    9 or 13 inch blade be cut down, leaving the blade a full 9 or 13 inches where it will be clamped into the jaw. Copyright © 2008 Innovatech Products & Equipment Co., Inc. All Rights Reserved.
  • Page 22: Warranties

    Innovatech Warranty Innovatech warrants to the original buyer for a period of one (1) year from the date of delivery or 300 operating hours (whichever comes first), that Equipment is free from defects in materials and workmanship and that the Equipment conforms to the operating specifications supplied with the Equipment.
  • Page 23: Recommended Safety Maintenance Procedures For Lp Gas Fueled Equipment

    Governmental safety regulations in your locality could vary. Check with the authority having jurisdiction to be sure that you meet all of their requirements. Contact the manufacturer for detailed service information. SERVICE WORK SHOULD BE PERFORMED BY QUALIFIED PERSONNEL ONLY Copyright © 2008 Innovatech Products & Equipment Co., Inc. All Rights Reserved.
  • Page 24: Carbon Monoxide Warning

    With adequate ventilation and following the enclosed adjustment instructions, you should be able to keep the carbon monoxide level below the OSHA requirement. We strongly recommend the use of a carbon monoxide analyzer. Copyright © 2008 Innovatech Products & Equipment Co., Inc. All Rights Reserved.
  • Page 25: Propane Safety

    5.) Leave the area until the odor clears. 6.) Inspect the fuel lines and connectors to determine the source of the leak. Correct the problem before you use the Terminator 2100XM again. Copyright © 2008 Innovatech Products & Equipment Co., Inc. All Rights Reserved.
  • Page 26: Osha Fact Sheets

    Call for a doctor and continue the artificial respiration until the doctor arrives or the person recovers. Prompt action can make the difference between life and death. Copyright © 2008 Innovatech Products & Equipment Co., Inc. All Rights Reserved.
  • Page 27: Suggestions To Prevent Carbon Monoxide Poisoning

    * This is one of a series of fact sheets highlighting U.S. Department of Labor programs. It is intended as a general description only and does not carry the force of legal opinion. Copyright © 2008 Innovatech Products & Equipment Co., Inc. All Rights Reserved.
  • Page 28: Terminator 2100Xm Specifications

    ° ° Hydraulic oil temperature rating Continuous: 195 F (90 C), Interim: 212 F (100 ° ° Peak: 230 F (110 Hydraulic oil capacity 3 US gallons (11.35L) Copyright © 2008 Innovatech Products & Equipment Co., Inc. All Rights Reserved.
  • Page 29: Terminator 2100Xm Parts Catalog

    Console and Door Assembly ITEM PART NUMBER DESCRIPTION QUANTITY 52-0080 SIDE PANEL, LEFT 52-0081 SIDE PANEL, RIGHT 99-0151 CONSOLE ASSEMBLY 11-0152 ¼-20X5/8 BHHCS 11-0033 ¼ FLAT WASHER 11-0069 ¼ LOCK WASHER Copyright © 2008 Innovatech Products & Equipment Co., Inc. All Rights Reserved.
  • Page 30: Engine And Pump Assembly

    CONTROL CABLE NUTS 11-0267 3/8 -16X2.25 HH BOLT G-8 11-0008 3/8 -16X1.5 HH BOLT 11-0026 3/8-16 NYLON HEX NUT 11-0266 5/16 -24 NYLON HEX NUT 11-0035 3/8 FLAT WASHER Copyright © 2008 Innovatech Products & Equipment Co., Inc. All Rights Reserved.
  • Page 31: Hydraulic Assembly

    RIGHT, FRONT, WHEEL MOTOR 31-0120 RIGHT, REAR, WHEEL MOTOR 31-0121 LEFT, PUMP CASE DRAIN 31-0122 RIGHT, PUMP CASE DRAIN 31-0123 POST T, CASE DRAIN 31-0111 LEFT, PUMP SUCTION Copyright © 2008 Innovatech Products & Equipment Co., Inc. All Rights Reserved.
  • Page 32: Hydraulic Assembly Continued

    PART NUMBER DESCRIPTION QUANTITY 31-0112 RIGHT, PUMP SUCTION 31-0107 BOTTOM, RIGHT, VALVE TO CYLINDER 31-0108 TOP, LEFT, VALVE TO CYLINDER 96-0169 HYDRAULIC TANK, HYDRAULIC ASSEMBLY 96-0171 CYLINDER ASSEMBLY Copyright © 2008 Innovatech Products & Equipment Co., Inc. All Rights Reserved.
  • Page 33: 10Cc Pump And T-Case Fitting Assembly

    ITEM PART NUMBER DESCRIPTION QUANTITY 31-0102 HYDRAULIC FITTING 6-CC50X 31-0137 HYDRAULIC FITTING 4-6-C50X 31-0104 HYDRAULIC FITTING 6-8-C50X 31-0056 HYDRAULIC FITTING 6-C50X 33-0008 HYDROSTATIC PUMP T DRIVE UNIT (T-2100XM) Copyright © 2008 Innovatech Products & Equipment Co., Inc. All Rights Reserved.
  • Page 34: Propane Tank Position With Hose

    Propane Tank Position with Hose ITEM PART NUMBER DESCRIPTION QUANTITY 41-0026 PROPANE HOSE, TANK TO BULKHEAD 96-0142 HOOD ASSEMBLY Copyright © 2008 Innovatech Products & Equipment Co., Inc. All Rights Reserved.
  • Page 35: Lower Chassis And Weight Assembly

    FRONT JAW T-2100XM 53-0081 FRAME ASSEMBLY 51-0473 REAR WEIGHT 11-0014 ½-13X4.5 HH BOLT 11-0041 ½ SPLIT LOCK WASHER 11-0036 ½ FLAT WASHER 11-0013 ½-13X3 HH BOLT 11-0082 JAW PIN 2.5” Copyright © 2008 Innovatech Products & Equipment Co., Inc. All Rights Reserved.
  • Page 36: Wheel And Brake Assembly

    11-0029 1/2 -20 NYLON HEX NUT 35-0013 WHEEL MOTOR SL PACK NUT 11-0187 DOUBLE ENDED STUD ½-13X2.5 34-0006 SHAFT KEY 13-0022 E-BRAKE CALIPER MOUNT 31-0053 HYDRAULIC FITTING 8-10-C50X Copyright © 2008 Innovatech Products & Equipment Co., Inc. All Rights Reserved.
  • Page 37: Strobe Light Bracket And Hood Assembly

    11-0050 10-24 X .75 PHMS ZP 11-0030 #10 FLAT WASHER 11-0023 10-24 NYLOCK NUT 11-0021 6-32 NYLOCK NUT 11-0085 6-32 X .50 PHMS ZP 11-0185 #6 FLAT WASHER Copyright © 2008 Innovatech Products & Equipment Co., Inc. All Rights Reserved.

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