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Innovatech Predator 2400 Owner's Manual

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Predator 2400
Owner's Manual
4701 Allmond Ave, Louisville, Kentucky, USA 40209
INNOVATECH PRODUCTS
Telephone: 1-425-405-9100 Toll Free: 1-800-267-6682 Fax: 1-425-405-9108
PREDATOR GRINDER POLISHER
2400
OWNER'S MANUAL
www.BARTELLGLOBAL.COM
OIPB-
1 |
P a g e
0 1 / 1 7 / 2 0 1 8
IO-2003-P2400 GRINDER

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Summary of Contents for Innovatech Predator 2400

  • Page 1 Predator 2400 Owner’s Manual 4701 Allmond Ave, Louisville, Kentucky, USA 40209 INNOVATECH PRODUCTS Telephone: 1-425-405-9100 Toll Free: 1-800-267-6682 Fax: 1-425-405-9108 PREDATOR GRINDER POLISHER 2400 OWNER’S MANUAL www.BARTELLGLOBAL.COM OIPB- P a g e 0 1 / 1 7 / 2 0 1 8...
  • Page 2 No part of this work may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying and recording, or by any information storage or retrieval system without the prior written permission of Innovatech unless such copying is permitted by federal copyright laws.
  • Page 3 Predator 2400 Owner’s Manual SAFETY PRECAUTIONS DANGER EXPLOSION HAZARD Never operate the machine in an explosive atmosphere, near combustible materials, or where ventilation does not clear exhaust fumes. WARNING BURN HAZARD Never come into contact with the engine or muffler when engine is operating or shortly after it is turned off.

  • Page 4: Table Of Contents

    Predator 2400 Owner’s Manual TABLE OF CONTENTS INTRODUCTION SPECIFICATIONS WARRANTY INFORMATION SAFETY PRECAUTIONS OPERATION INSTRUCTIONS MAINTENANCE TROUBLESHOOTING ERROR! BOOKMARK NOT DEFINED. FAULTS WHICH CANNOT BE AUTOMATICALLY RESET PARTS DRAWINGS & DIAGRAMS BELT TENSIONING GUIDE BELT ROUTING PATH DECLARATION OF CONFORMITY...

  • Page 5: Introduction

    From our early origins as a flooring removal company, and a foundation based upon the success of our Terminator line of flooring removal machines, Innovatech has transformed itself into an industry leader over a twelve- year period.

  • Page 6: Warranty Information

    (90) days after the part is installed or within the warranty period described above, whichever is later, if the original retail purchaser notifies Innovatech (either directly or through one of Innovatech’s authorized dealers) of a defect in material or workmanship or of a non-conformity to the specifications, then, upon confirmation of...

  • Page 7: Safety Precautions

    (iii) Innovatech will have no obligation or liability to the purchaser or to any third party with for any damage caused by the equipment or as a result or consequence of any claimed defect in the equipment, any failure to warn or notify, or any claimed non-conformity to the specifications;...
  • Page 8 Predator 2400 Owner’s Manual Controls and Features A. Lamp light is red, power is on ready to use B. Emergency stop push down to stop and pull up to restart C. Forward and reverse D. Manual speed pot: controls the rotation of the grinding head. Turn the knob clockwise to increase the speed and counter clockwise to decrease the speed NOTE: DO NOT use the emergency stop button to start and stop the machine.

  • Page 9: Operation Instructions

    Predator 2400 Owner’s Manual OPERATION INSTRUCTIONS Before starting: 1. Check the floor carefully and remove all bolts, nails, as well as any loose material that could get caught in the machine. 2. Fit the appropriate tools to the machine. 3. Fit splash guard to the right height.

  • Page 10: Maintenance

    Predator 2400 Owner’s Manual MAINTENANCE Clean machine after every use. To clean machine, use a low pressure water hose or air pressure. Do not use a high PSI pressure washer. This could force water into areas of the machine unintentionally and damage parts. A regular inspection of machine for wear and damage should be done on a regular basis.

  • Page 11: Faults Which Cannot Be Automatically Reset

    Predator 2400 Owner’s Manual FAULTS WHICH CANNOT BE AUTOMATICALLY RESET Faults which cannot be automatically reset are listed in the table below. To clear these faults: 1. Remove power from the drive controller. 2. Wait for the display to go off completely.
  • Page 12 Predator 2400 Owner’s Manual • Motor power rating too low for the application • Loss of phase at drive controller • Check the connections from the drive O P F Motor phase failure output controller to the motor • Downstream contractor open •...

  • Page 13: Parts Drawings & Diagrams

    Predator 2400 Owner’s Manual PARTS DRAWINGS & DIAGRAM Grinder Final Assembly 10 hp, 3-Phase motor Part# 96-0083/ 7.5 hp, 1-Phase motor Part# 96-0084 ITEM DESCRIPTION PART# Washer (split lock), 11-0129 Grinder head assy note Frame assy (complete build-up) note Washer,...
  • Page 14 Predator 2400 Owner’s Manual 98-0005 10HP, 230V ITEM DESCRIPTION PART# Washer (split lock), 11-0129 Grinder head assy 96-0077 Frame assy (complete build-up) 98-0081 Washer, 11-0148 (clevis), dia. 2-1/2 long 11-0082 Pin (hairpin cotter) 11-0052 Coupler Y connector 53-0332 Screw (Hex head), 3/8-16 x 3/4...
  • Page 15 Predator 2400 Owner’s Manual 98-0006 7.5HP, 230V ITEM DESCRIPTION PART# Washer (split lock), 11-0129 Grinder head assy 96-0078 Frame assy (complete build-up) 96-0082 Washer, 11-0148 (clevis), dia. 2-1/2 long 11-0082 Pin (hairpin cotter) 11-0052 Coupler Y connector 53-0332 Screw (Hex head), 3/8-16 x 3/4...
  • Page 16 Predator 2400 Owner’s Manual 98-0007, 10HP, 480V ITEM DESCRIPTION PART# Washer (split lock), 11-0129 Grinder head assy 96-0077 Frame assy (complete build-up) 96-0091 Washer, 11-0148 (clevis), dia. 2-1/2 long 11-0082 Pin (hairpin cotter) 11-0052 Coupler Y connector 53-0332 Screw (Hex head), 3/8-16 x 3/4...
  • Page 17 Predator 2400 Owner’s Manual 96-0081 Frame 2400 (Complete Build-Up) 10 hp, 3-Phase motor Part# 96-0083 7.5 hp, 1-Phase motor Part# 96-0084 ITEM PART DESCRIPTION 96-0070 Frame structure See note 2 Inverter Box 96-0071 Water tank assy 11-0118 Screw (hex head), 5/16-18 x3/4...
  • Page 18 Predator 2400 Owner’s Manual 96-0081, 10hp, 230V ITEM PART DESCRIPTION 96-0070 Frame structure 96-0072 Inverter Box 96-0071 Water tank assy 11-0118 Screw (hex head), 5/16-18 x3/4 11-0139 5/16 Washer 11-0127 5/16 Lock washer 23-0052 Power control box 53-0223 Bracket P-clamp (1/2” cable size)
  • Page 19 Predator 2400 Owner’s Manual 96-0082, 7.5hp, 230V ITEM PART DESCRIPTION 96-0070 Frame structure 96-0073 Inverter Box 96-0071 Water tank assy 11-0118 Screw (hex head), 5/16-18 x3/4 11-0139 5/16 Washer 11-0127 5/16 Lock washer 23-0052 Power control box 53-0223 Bracket P-clamp (1/2” cable size)
  • Page 20 Predator 2400 Owner’s Manual 96-0091, 10hp, 480V ITEM PART DESCRIPTION 96-0070 Frame structure 96-0093 Inverter Box 96-0071 Water tank assy 11-0118 Screw (hex head), 5/16-18 x3/4 11-0139 5/16 Washer 11-0127 5/16 Lock washer See note 2 Power control box 53-0223 Bracket P-clamp (1/2”...
  • Page 21 Predator 2400 Owner’s Manual Frame Structure – Part# 96-0070 ITEM PART DESCRIPTION 11-0027 Steel Nylon-Insert Lock Nut, 7/16”-14 ZP 11-0036 Washer, 7/16” 11-0124 Nut, 3/8”-16 11-0129 Split lock washer, 3/8 11-0218 Hex head screw, 3/8-16 x3-1/2 11-0219 Hex head cap screw, 7/16”-14*5”...
  • Page 22 Predator 2400 Owner’s Manual Water Tank Part# 96-0071 ITEM DESCRIPTION PART# Water tank 54-0017 Drain valve 32-0010 Coupler (w ½” pipe threads and 3/8” 32-0011 barbed end) Tubing (3/8 ID x 5/8 OD x 10” Long) 32-0013 OIPB- 22 |...
  • Page 23 Predator 2400 Owner’s Manual THIS PAGE IS LEFT BLANK INTENTIONALLY OIPB- 23 | P a g e 0 1 / 1 7 / 2 0 1 9 IO-2003-P2400 GRINDER...
  • Page 24 Predator 2400 Owner’s Manual Grinder Head 10 hp, 3-Phase motor Part# 96-0077 7.5 hp, 1-Phase motor Part# 96-0078 ITEM DESCRIPTION PART# Washer (split lock), 11-0069 Drum [drive) unit see note 3 Cutter head floating head assy 96-0065 Motor see note 2...
  • Page 25 Predator 2400 Owner’s Manual 96-0077, 10hp, 480V, 230V grinder head ITEM DESCRIPTION PART# Washer (split lock), 11-0069 Drum [drive) unit 96-0062 Cutter head floating head assy 96-0065 Motor 23-0058 Screw (socket head), 1-1/2 11-0119 Shroud assy 96-0075 Screw (hex head),...
  • Page 26 Predator 2400 Owner’s Manual 96-0078, 7.5hp, 230V, Grinder head ITEM DESCRIPTION PART# Washer (split lock), 11-0069 Drum [drive) unit 96-0079 Cutter head floating head assy 96-0065 Motor 23-0062 Screw (socket head), 1-1/2 11-0119 Shroud assy 96-0075 Screw (hex head), 20 x 1-1/2...
  • Page 27 Predator 2400 Owner’s Manual Drum Drive Unit Standard Version Part# 96-0062 Reduced Weight Version Part# 96-0079 ITEM DESCRIPTION PART Drum Assy See Note 2 Motor Base Assy 53-0026 Screw (Hex head), 3/8-16 x 1-1/2 11-0089 Screw (Hex head), 5/16-18 x1, grade 8...
  • Page 28 Predator 2400 Owner’s Manual 96-0079 Drum drive unit ITEM DESCRIPTION PART Drum Assy 96-0080 Motor Base Assy 53-0026 Screw (Hex head), 3/8-16 x 1-1/2 11-0089 Screw (Hex head), 5/16-18 x1, grade 8 11-0192 Belt, 1-3/4 W x 43-3/4 L 13-0164...
  • Page 29 Predator 2400 Owner’s Manual 96-0062 Drum drive unit ITEM DESCRIPTION PART Drum Assy 96-0059 Motor Base Assy 53-0026 Screw (Hex head), 3/8-16 x 1-1/2 11-0089 Screw (Hex head), 5/16-18 x1, grade 8 11-0192 Belt, 1-3/4 W x 43-3/4 L 13-0164...
  • Page 30 Predator 2400 Owner’s Manual Drum Assembly Standard Version Part# 96-0059 Reduced Weight Version Part# 96-0080 OIPB- 30 | P a g e 0 1 / 1 7 / 2 0 1 9 IO-2003-P2400 GRINDER...
  • Page 31 Predator 2400 Owner’s Manual ITEM DESCRIPTION PART# Drum top/bottom plate See note 2 Tensioner sliding track (w/ 2 holes) 51-0198 Tensioner sliding track (w/ 3 holes) 51-0197 Tensioner sliding unit 96-0052 Tensioner stationary anchor unit 53-0027 Idler (Main Drive) Assy...
  • Page 32 Predator 2400 Owner’s Manual Drum Assembly 96-0080 ITEM DESCRIPTION PART# Drum top/bottom plate See note 2 Tensioner sliding track (w/ 2 holes) 51-0198 Tensioner sliding track (w/ 3 holes) 51-0197 Tensioner sliding unit 96-0052 Tensioner stationary anchor unit 53-0027 Idler (Main Drive) Assy...
  • Page 33 Predator 2400 Owner’s Manual Center Drive Pulley (24" grinder)- 96-0306 Assy kit Cutter head pulley assembly 96-0282 Cutter head pulley assembly (with 96-0327 flanged top pulley) Cutter head pulley assembly (with 96-0051 insert flanged top pulley Steel Hex Head Cap Screw, GR5: 3/8"- 11-0130 16x3/4"...
  • Page 34 Predator 2400 Owner’s Manual Drum Envelope 96-0059 ITEM DESCRIPTION PART# Drum top/bottom plate See note 2 Tensioner sliding track (w/ 2 holes) 51-0198 Tensioner sliding track (w/ 3 holes) 51-0197 Tensioner sliding unit 96-0052 Tensioner stationary anchor unit 53-0027 Idler (Main Drive) Assy...
  • Page 35 Predator 2400 Owner’s Manual Center Drive Pulley (24" grinder)- 96-0306 Assy kit Cutter head pulley assembly 96-0282 Cutter head pulley assembly (with 96-0327 flanged top pulley) Cutter head pulley assembly (with 96-0051 insert flanged top pulley Steel Hex Head Cap Screw, GR5: 3/8"- 11-0130 16x3/4"...
  • Page 36 Predator 2400 Owner’s Manual Drum Envelope Standard Version Part# 96-0056 Reduced Weight Version Part# 96-0088 ITEM DESCRIPTION PART# Drum top plate See note 2 Spacer Bar 51-0022 Drum side wall 53-0031 Seal (edge trim) 03-0001 Drum bottom plate See note 3...
  • Page 37 Predator 2400 Owner’s Manual 96-0088 Drum Envelope ITEM DESCRIPTION PART# Drum top plate 51-0289 Spacer Bar 51-0022 Drum side wall 53-0031 Seal (edge trim) 03-0001 Drum bottom plate 51-0290 Cover plate (Tensioner access hole) 52-0206 Socket head cap screw 10-24 x 1/2...
  • Page 38 Predator 2400 Owner’s Manual 96-0056 Drum Envelope ITEM DESCRIPTION PART# Drum top plate 51-0203 Spacer Bar 51-0022 Drum side wall 53-0031 Seal (edge trim) 03-0001 Drum bottom plate 51-0204 Cover plate (Tensioner access hole) 52-0206 Socket head cap screw 10-24 x 1/2...
  • Page 39 Predator 2400 Owner’s Manual Tension Sliding Unit - #96-0052 ITEM DESCRIPTION PART Tensioner Slinding Base 53-0024 Tensioner top plate support post 51-0200 Tensioner top plate 51-0195 Washer (SAE),3/8 11-0126 Screw (Hex head), 3/8-16 x 2-1/2 11-0122 Screw (Flat head), ¼-20 x ¾...
  • Page 40 Predator 2400 Owner’s Manual Bearing Assembly (Drum / Motor Base Connection - #96-0057 ITEM DESCRIPTION PART 1001 Bearing housing (outer housing) 51-0212 1002 Bearing, 100 ID x 180 OD x 34mm high 13-0160 1003 Bearing housing (inner housing) 51-0211 1004 Spacer Ring, 3.94 ID X 5 OD X...
  • Page 41 Predator 2400 Owner’s Manual Cutter Head Pulley Assembly (Cast Unit) - #96-00282 ITEM PART DESCRIPTION 1101 13-0120 Bearing (60*110*36.5) 1102 13-0131 O-ring (2”ID*2-3/8”OD*3/16”W) 1103 13-0134 Dowel pin, 1/4 “dia *1”long 1104 51-0002 Bearing housing (cutter head, top) 1105 51-0191-6 Cutter head pulley...
  • Page 42 Predator 2400 Owner’s Manual Cutter Head Pulley Assembly (With Flanged Top Pulley, Cast Unit) - #96-0327 OIPB- 42 | P a g e 0 1 / 1 7 / 2 0 1 9 IO-2003-P2400 GRINDER...
  • Page 43 Predator 2400 Owner’s Manual ITEM PART DESCRIPTION 1201 11-0169 Socket Head Cap Screw, 1/4"-20 x 3/4" 1202 11-0349 Button head socket cap screw, ¼”-20 x5/8” 1203 13-0120 Bearing, 60 ID x110 OD x36.5 W 1204 13-0124 Seal, V-Ring, 45ID x 5W x 9H...
  • Page 44 Predator 2400 Owner’s Manual Pulley Assembly (Center Drive) - #96-0054 ITEM DESCRIPTION PART 1301 Washer, 0.5IDx0.94ODx0.2”Thk 51-0102 1302 Shaft (Center drive pulley support) 51-0039 1303 Bearing, 25IDx62ODx17mm high 13-0121 1304 O-ring, 1-1/4IDx1-5/8ODx3/16 width 13-0132 1305 Bolt (Hex head), ½-13 x1...
  • Page 45 Predator 2400 Owner’s Manual Idler Assembly - #96-0019 ITEM PART DESCRIPTION 1401 13-0121 Ball bearing 1402 13-0135 Retaining ring (E-style) 1403 51-0020 Idler pulley sleeve 1404 51-0021 Idler pulley shaft OIPB- 45 | P a g e 0 1 / 1 7 / 2 0 1 9...
  • Page 46 Predator 2400 Owner’s Manual THIS PAGE IS LEFT BLANK INTENTIONALLY OIPB- 46 | P a g e 0 1 / 1 7 / 2 0 1 9 IO-2003-P2400 GRINDER...
  • Page 47 Predator 2400 Owner’s Manual Cutter Head Floating Head - #96-0065 Notes: 1. FOR ILLUSTRATION SIMPLICITY, NOT ALL PARTS ARE SHOWN OR LABELED. 2. INDICATED SCREW(S)) IS USED FOR ATTACHING ASSEMBLY TO CUTTER HEAD SHAFT. 3. INDICATED SCREW(S)) HAS AN "UNDERCUT" HEAD FEATURE TO AVOID POSSIBLE FITTING INTERFERENCE PROBLEMS.
  • Page 48 Predator 2400 Owner’s Manual ITEM DESCRIPTION PART 1501 Cutter head floating head top plate 51-0140 1502 Screw (flat head, hex socket), ¼-20x1 11-0120 1503 Screw(flat head, philips), 5/16-18x1/2 11-0206 1504 Flexible coupling 13-0056 1505 Washer (Belleville, serrated), 0.413 ID x0.630...
  • Page 49 Predator 2400 Owner’s Manual Cutter Head Triangle Holder Assembly - #96-0063 Notes: 1. FOR ILLUSTRATION SIMPLICITY, NOT ALL PARTS ARE SHOWN OR LABELED. 2. ATTACH INDICATED SCREWS TO CENTER ROTATOR USING A HIGH STRENGTH THREAD LOCKING COMPOUND (IE. LOCTITE 271).
  • Page 50 Predator 2400 Owner’s Manual Inverter Unit 10 hp, 3-Phase motor Part# 96-0072 7.5 hp, 1-Phase motor Part# 96-0073 ITEM DESCRIPTION PART# Inverter see note 3 [Power) control box 23-0052 Vent cover 25-0076 Hour meter 23-0061 Switch (On/Off) 22-0019 Amp meter...
  • Page 51 Predator 2400 Owner’s Manual Single Phase Wiring Schematic Supply Ammeter Plug r---------, Inverter L1 L2 T1 T2 T3 .-T- GD Bar Term Block to Motor OIPB- 51 | P a g e 0 1 / 1 7 / 2 0 1 9...
  • Page 52 Predator 2400 Owner’s Manual Three Phase Wiring Schematic Supply Ammeter Plug r---------, Inverter L1 L2 L3 T1 T2 T3 GD Bar Term Block to Motor OIPB- 52 | P a g e 0 1 / 1 7 / 2 0 1 9...
  • Page 53 Predator 2400 Owner’s Manual Controls Wiring Schematic +24V. Forward Black Reverse Red I Black P.L. White Black Orange +ICV. Blue White COM. t---R2_C +3_----j8t----2__ Com OIPB- P a g e 0 1 / 1 7 / 2 0 1 8...
  • Page 54 Predator 2400 Owner’s Manual Predator Grinder Upper Belt Change STEP 1 Remove STEP 4-Screw in the belt hold down on both sides of the motor. STEP Remove screw and washers Finished hold downs side. both sides. STEP 5- Insert bar through belt...
  • Page 55 Predator 2400 Owner’s Manual 8- Add Loc-tite STEP 242 supplied with STEP 6- Pull back and slip screw threads. belt over shaft. STEP 9 - Replace the screw and washer. STEP Remove belt guides Belt installation replace dust shroud. complete.
  • Page 56 Predator 2400 Owner’s Manual Predator Grinder Inner Belt Change STEP 5- Loop belt over pulleys. (Grey side goes STEP 1 Remove toward the center grinding heads. STEP 2 - Remove all bolts STEP 6- Lightly tighten base bolts and slide the the hole.
  • Page 57 Predator 2400 Owner’s Manual STEP 9 - Replace the Remember to put lock washers bottom plate. back on screws. STEP Tighten remaining screws with lock washers. • Remember to use blue locktite screws STEP 13 -Tighten bolt Belt with flat washers.
  • Page 58 Predator 2400 Owner’s Manual STEP17-Theinnerbelt replacement is STEP15-Tighten down base boles complete. Replace grinding heads. on the belt tensioner. STEP16-Replace inspection cover tighten screws with lock washers and place silicone around the edge. 36 | P a g e...

  • Page 59: Declaration Of Conformity

    Predator 2400 Owner’s Manual DECLARATION OF CONFORMITY CERTIFICAT DE CONFORMITÉ / GELIJKVORMIGHEIDS CERTIFICAAT / DECLARACIÓN DE CONFORMIDAD / DECLARAÇÃO DE CONFORMIDADE / DICHIARAZIONE DI CONFORMITA Innovatech Products 4701 Allmond Ave Louisville, Kentucky, USA 40209 Tel: (425) 405-9100 Toll Free: (800) 267-6682...
  • Page 60 Predator 2400 Owner’s Manual Caracteristicas Técnicas: Qualitàs di tecnico: Model Modéle MachineSerial Number Engine Serial Number Weight Type Numéro de Série machine Numéro de Série moteur Masse Modelo Serienummer machine Serienummer motor Gewicht Modelo Máquina número de série Motor número de série...
  • Page 61 Predator 2400 Owner’s Manual Bartell Morrison Inc. Bartell Morrison (USA) LLC 170 Traders Blvd E 200 Commerce Drive, Unit A Mississauga, Ontario, Canada Freehold, New Jersey, USA L4Z 1W7 07728 Tel: 647-953-4100 Tel: 848-225-8100 Fax: 647-953-4101 Fax; 848-225-8101 Fax: 905-364-4201...

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