Epiroc Flexi ROC T20 R Maintenance Schedules
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Epiroc Flexi ROC T20 R Maintenance Schedules

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Epiroc
Flexi ROC T20 R
Maintenance schedules
PM No. 9852 2469 01d

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Summary of Contents for Epiroc Flexi ROC T20 R

  • Page 1 Epiroc Flexi ROC T20 R Maintenance schedules PM No. 9852 2469 01d...
  • Page 2  Only use genuine Epiroc parts.. © Copyright 2016, Epiroc Stonetec S.r.l. , Italy Any unauthorized use or copying of the contents or any part thereof is prohibited. This applies in particular to trademarks, model denominations, part numbers and drawings.
  • Page 3 Safety Reference……………………………………………………………………………………………………5...
  • Page 4 Safety...
  • Page 5 Safety Reference Note Always read the information in the Safety document before starting to use the rig or starting maintenance work.
  • Page 6 Safety...

  • Page 7: Table Of Contents

    Maintenance schedules Maintenance schedules 1. Maintenance intervals ......................9 Foreword ..........................9 Every 4th impact hour ......................10 Drill-steel support - Every 4th percussion hour ..............10 Every 20th impact hour ......................11 Every 100th impact hour....................... 12 Feeder - Every 100th percussion hour ................12 Dust collector (DCT) - Every 100th percussion hour............

  • Page 9: Maintenance Intervals

    Carefully read all the instructions and study the drawings of the machine so that maintenance work will be performed safely and correctly. Genuine Epiroc spare parts • To ensure the safety and functionality of the drill rig, always use genuine Atlas...

  • Page 10: Every 4Th Impact Hour

    Maintenance schedules 1. Maintenance intervals Environmental aspects • Avoid the use of detergents and other cleaning agents containing solvents (e.g. carbon tetrachloride). Use alternative agents that are less harmful to health and the environment. Be sure to dispose of waste oil from the machine. Note The illustrations only show examples of grease nipples;...

  • Page 11: Every 20Th Impact Hour

    Maintenance schedules 1. Maintenance intervals Every 20th impact hour Feeder - Every 20th percussion hour Figure: Feeder Table: Feeder Check point Control object Action Feed cylinder Check for oil leakage or damage Spacer Check the length of spacer and tightening bolts. Rope, adjusting bolts and nuts Inspect for damage and wear Rock drill...

  • Page 12: Every 100Th Impact Hour

    Maintenance schedules 1. Maintenance intervals Every 100th impact hour Feeder - Every 100th percussion hour Figure: Feeder Table: Feeder Check point Control object Action Support halves/Pipe clamps Check adjustment, wear and cracks. Cradles/Interm/Pull Check clearance. Check wear min back/Slide pieces thickness 4mm.

  • Page 13: Dust Collector (Dct) - Every 100Th Percussion Hour

    Maintenance schedules 1. Maintenance intervals Dust collector (DCT) - Every 100th percussion hour Figure: Dust collector Table: Dust collector Check point Control object Action Suction hoses The hoses must be intact and sealed. Replace if necessary. Dust gasket The gasket must be intact and seal around the pipe.

  • Page 14: Every 200Th Impact Hour

    Maintenance schedules 1. Maintenance intervals Every 200th impact hour Drill-steel support - Every 200th percussion hour Figure: Drill-steel support Table: Drill-steel support Check point Control object Action Check mounting,direction Attachment Check adjustment; see Table Locking Torques Bolted joints in the maintenance instruction manual. Check for wear.

  • Page 15: Every 10Th Engine Hour

    Maintenance schedules 1. Maintenance intervals Every 10th engine hour Diesel engine/Compressor - Every 10th engine hour Figure: Diesel engine/compressor Table: Diesel engine/compressor Check point Control object Action Compressor oil level Ensure the oil is visible in the filling pipe. Check for signs of leakage. Hydraulic oil pumps Diesel engine oil level The oil must be between the two marks on the...

  • Page 16: Hydraulic System - Every 10Th Engine Hour

    Maintenance schedules 1. Maintenance intervals Hydraulic system - Every 10th engine hour Figure: Hydraulic oil reservoir Table: Hydraulic oil reservoir Check point Control object Action Replace the filters if the PMI indicates that the Return oil filter and breather filter filters are clogged.

  • Page 17: Fuel Filter - Every 10Th Engine Hour

    Maintenance schedules 1. Maintenance intervals Fuel filter - every 10th engine hour Figure: Fuel filter Table: Fuel filter Check point Control object Action Drain off water Fuel filter...

  • Page 18: Lubricating Oil Tank - Every 10Th Engine Hour

    Maintenance schedules 1. Maintenance intervals Lubricating oil tank - Every 10th engine hour Figure: Lubricating oil tank Table: Lubricating oil tank Check point Control object Action Lubricating oil tank Fill up to the high level mark. If all the oil in the lubricating system has been used up, bleeding of the system will be necessary.

  • Page 19: Electrical System/Winch (Option) - Every 10Th Engine Hour

    Maintenance schedules 1. Maintenance intervals Electrical system/Winch (option) - Every 10th engine hour Figure: Electrical system/Winch Table: Electrical system/Winch Check point Control object Action Working lights Front and rear, check functionality Emergency stop buttons/wire Attachment. Check each emergency stop button individually. The engine must stop. Before checking the next emergency stop button the previous one must be reset.

  • Page 20: Remote-Control Box - Every 10Th Engine Hour / Daily

    Maintenance schedules 1. Maintenance intervals Remote-control box - every 10th engine hour / daily Figure: Remote control box Table: Remote control box Check point Control object Rubber bellows on levers and switches: make sure none of the rubber bellows on switches/lever is damaged...

  • Page 21: Every 50Th Engine Hour

    Schemi di manutenzione 1. Intervalli di manutenzione Every 50th engine hour Boom/Feeder - every 50th engine hour Figure: Boom/Feed Table: Boom/Feed Check point Control object Action Fill with grease the greasing nipples of the Grease nipples arm/slide and of the front/rear supporting legs. Note: the arrow are just an general overview, you can consider all the red greasing point)

  • Page 22: Traction Gear - Every 50Th Engine Hour

    Maintenance schedules 1. Maintenance intervals Traction gear - Every 50th engine hour Figure: Traction gear Table: Traction gear Check point Control object Action Traction gears Check for leaks.

  • Page 23: Compressor Components - Every 50Th Engine Hour

    Maintenance schedules 1. Maintenance intervals Compressor components - every 50th engine hour Figure: Compressor parts Table: Compressor parts Check point Control object Action Compressor Signs of leakage, air/oil Air filter compressor/diesel engine Check connections and couplings on inlet manifold. V-belts generator Check wear, tension, max.

  • Page 24: Radiator - Every 50Th Engine Hour

    Maintenance schedules 1. Maintenance intervals Radiator - every 50th engine hour Figure: Radiator Table: Radiator Check point Control object Action Check to see whether the radiators are Radiator clogged. Clean with compressed air. Check the anti-freeze level. Expansion tank...

  • Page 25: Fuel Filter - Every 50Th Engine Hour

    Maintenance schedules 1. Maintenance intervals Fuel filter - every 50th engine hour Figure: Fuel filter Table: fuel filter Check point Control object Action Drain off the water. Fuel filter water separator...

  • Page 26: Winch (Option) - Every 50Th Engine Hour

    Maintenance schedules 1. Maintenance intervals Winch (option) - Every 50th engine hour Figure: Winch Table: Winch Check point Control object Action Fixing to the frame, see Table Locking Winch Torques in the maintenance instruction manual.

  • Page 27: Remote-Control Box - Every 250Th Engine Hour

    Maintenance schedules 1. Maintenance intervals Remote-control box - every 250th engine hour Figure: Remote control box Table: Remote control box Check point Control object Rubber bellows on levers and switches Seals on switches and knobs The joint between the upper and lower halves of the box must be well tightened The box must not be cracked Battery Contacts: clean and grease it...

  • Page 28: Every 250Th Engine Hour

    Maintenance schedules 1. Maintenance intervals Every 250th engine hour Boom/Feeder - every 250th engine hour Figure: Boom/Feed Table: Boom/Feed Check point Control object Action Boom head Check mounting; see Table Locking Torques in the maintenance instruction manual. Feed attachment Check clearance between feed and feed bracket 2-4 Feed attachment Mounting, see Table Locking Torques in the maintenance instruction manual.

  • Page 29: Jack - Every 250Th Engine Hour

    Maintenance schedules 1. Maintenance intervals Jack - Every 250th engine hour Figure: Jacks Table: Jacks Check point Control object Action Fixing the feet Check the fixing, see Table Locking Torques in the maintenance instruction manual. Bearings in cylinder lugs Max. clearance 1 mm...

  • Page 30: Electrical System - Every 250Th Engine Hour

    Maintenance schedules 1. Maintenance intervals Electrical system - every 250th engine hour Figure: Electrical system Table: Electrical system Check point Control object Action Electric cabinet Check sealing strip damage...

  • Page 31: Dust Collector (Dct) - Every 250Th Engine Hour

    Maintenance schedules 1. Maintenance intervals Dust collector (DCT) - Every 250th engine hour Figure: DCT Table: DCT Check point Control object Action Dust collector Check the fixing, see Table Locking Torques in the maintenance instruction manual.

  • Page 32: Radiator - Every 250Th Engine Hour

    Maintenance schedules 1. Maintenance intervals Radiator - every 250th engine hour Figure: Expansion tank Table: Radiator Check point Control object Action Expansion tank for radiator Check coolant level...

  • Page 33: Diesel Engine - Every 250Th Engine Hour

    Maintenance schedules 1. Maintenance intervals Diesel engine - every 250th engine hour Figure: Diesel engine Table: Diesel engine Check Control object Action point Fuel filter Change filter Oil change, drain plug on the left-hand side of Engine the rig Engine oil filter Change filter Check wear, tension, max.

  • Page 34: Compressor - Every 250Th Engine Hour

    Maintenance schedules 1. Maintenance intervals Compressor - every 250th engine hour Figure: Compressor Table: Compressor Check point Control object Action Compressor Filling point Compressor Drain point Compressor Level indicator Compressor Oil filter...

  • Page 35: Every 500Th Engine Hour

    Maintenance schedules 1. Maintenance intervals Every 500th engine hour Diesel engine - every 500th engine hour Figure: Diesel engine Table: Diesel engine Check point Control object Action Hydraulic pumps Fastening pump, see Table Locking Torques in the maintenance instruction manual. Engine Check the fixing, see Table Locking Torques in the maintenance instruction manual.

  • Page 36: Air Filter - Every 500Th Engine Hour

    Maintenance schedules 1. Maintenance intervals Air filter - every 500th engine hour Figure: Air filter Table: Air filter Check point Control object Action Air filter Inspection Air filter Change the main cartridge...

  • Page 37: Winch (Option) - Every 500Th Engine Hour

    Maintenance schedules 1. Maintenance intervals Winch (option) - Every 500th engine hour Figure: Winch Table: Winch Check point Control object Action Winch gearing The gearing is permanently lubricated. Remove the plug in the bottom of the gear housing once a year for draining Disengagement of the drum brake Lubricate with oil if it does not rotate freely...

  • Page 38: Terminal Blocks - Every 500Th Engine Hour

    Maintenance schedules 1. Maintenance intervals Terminal blocks - every 500th engine hour Figure: Connection blocks Table: Connection blocks Check point Control object Action Connection blocks Tightening, corrosion...

  • Page 39: Every 1000Th Engine Hour

    Maintenance schedules 1. Maintenance intervals Every 1000th engine hour Hydraulic system - every 1000th engine hour Figure: Hydraulic systems Table: Hydraulic systems Check point Control object Action Oil change see maintenance instructions. The Hydraulic oil reservoir machine must be positioned horizontally...

  • Page 40: Compressor Separator- Every 1000Th Engine Hour

    Maintenance schedules 1. Maintenance intervals Compressor separator- every 1000th engine hour Figure: Compressor Table: Compressor Check point Control object Action Compressor separator Changing filter The safety valve 15 bar pressure test...

  • Page 41: Diesel Engine - Every 1000Th Engine Hour

    Maintenance schedules 1. Maintenance intervals Diesel engine - every 1000th engine hour Figure: Diesel engine Table: Diesel engine Check point Control object Action Check valve clearance. (See separate Valves instructions for diesel engine.)

  • Page 42: Dust Collector (Dct) - Every 1000Th Engine Hour

    Maintenance schedules 1. Maintenance intervals Dust collector (DCT) - Every 1000th engine hour Figure: DCT Table: DCT filter Check point Control object Action Dust collector (DCT) Filter replacement...

  • Page 43: Air Filter - Every 1500Th Engine Hour

    Maintenance schedules 1. Maintenance intervals Air filter - every 1500th engine hour Figure: Main element Table: Main element Check point Control object Action Safety cartridge Replace the safety cartridge once a year...

  • Page 44: Every 1500Th Engine Hour

    Maintenance schedules 1. Maintenance intervals Every 1500th engine hour Traction gear - Every 1500th engine hour Figure: Traction gear Note Oil change every 1500th hour or every year! Table: Traction gear Check point Control object Action Traction gear Changing oil...

  • Page 45: Winch (Option) - Every 1500Th Engine Hour

    Maintenance schedules 1. Maintenance intervals Winch (option) - Every 1500th engine hour Figure: Winch Table: Winch Check point Control object Action Winch Check the fixing, see Table Locking Torques in the maintenance instruction manual. Winch Mounting, disengagement, see Table Locking Torques in the maintenance instruction manual.
  • Page 46 Maintenance schedules 1. Maintenance intervals...

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