Core Insight AirStat 2100 User Manual

Core Insight AirStat 2100 User Manual

Digital pulsed dc bar ionizer

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IONIZER
U S E R
MANUAL
Model 2100
®
AirStat
Digital Pulsed DC Bar Ionizer
Version 1.1

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Summary of Contents for Core Insight AirStat 2100

  • Page 1 IONIZER U S E R MANUAL Model 2100 ® AirStat Digital Pulsed DC Bar Ionizer Version 1.1...
  • Page 3 IONIZER U S E R MANUAL Model 2100 ® AirStat Digital Pulsed DC Bar Ionizer Version 1.1...
  • Page 4: Table Of Contents

    Contents 1. Introduction 2. Ionization and Application A. Ionization Theory B. Cleanroom Contamination Application C. ESD Control Application D. AC Ionization and Industrial Application 3. Application Guide A. Basic ESD Control B. Ionization for CDM/CBE Control 4. Cautions and Personal Safety A.
  • Page 5: Introduction

    Assessment, ESD Control Program Development and Product Qualification Testing per ANSI/ESD Standards. Core Insight, Inc. is a leading company for ESD and contamination control in the fields of semiconductors, flat panel displays, automotive, and general electronic manufacturing industries. Core Insight, Inc. was founded in 2003 and business partnership with ProStat Corporation, ON Filter, Monroe Electronics, Electro-Tech Systems, and Dangelmayer Associates etc.
  • Page 6: Ionization And Application

    Ionization and Application A. Ionization Theory Ionization solution has been used many years in electronic industry. Electrical ionization technology is most common design for many applications. Some ionizers designed for ESD application and some of them are contamination control in high technology manufacturing environment.
  • Page 7: Ac Ionization And Industrial Application

    D. AC Ionizations and Application Core Insight, Inc. provides several AC ionization systems. Conventional AC ionizer for industrial applications such as roll to roll or winding & unwinding of paper, film and non-ESD sensitive areas. Bipolar Pulsed AC ionizer is output parameter adjustable technology to meet each application require- ments.
  • Page 8: Application Guide

    ESD sensitive device control and control program per S20.20 based. Core Insight, Inc. provides intrinsic low peak balancing Steady-State DC Ionizers for CDM ESD control with less maintenance. For more detail information about ionizer solution and technical support needed, please feel free to contact our sales representative at sales@coreinsight.co.kr or your local contacts.
  • Page 9: Cautions And Personal Safety

    B. Personal Safety Before performing any maintenance on emitter points, it is highly recommended turn-off the system. Allow few minutes for high voltage power supplies to discharge. Copyright by CORE INSIGHT, INC. This user manual contents may change without pre-notification.
  • Page 10: Technical Specification

    Technical Specification Input Voltage 24 VDC Ion Emission Pulsed DC Technology Ion Balance User Defined Emitter Point Single Crystal Silicon / Titanium Display 3 Digit LED Display / 2 Color LED Control Output Voltage and On Time Adjustment for each polarity by Remote Controller Alarm Visual &...
  • Page 11: Drawings

    All output parameters can adjustable through Model 5711R IR Remote controller and provide relay bsaed output monitoring to FMS interface. Copyright by CORE INSIGHT, INC. This user manual contents may change without pre-notification.
  • Page 12 Setup and Operation B. Description of Model 2100 Pulsed DC Bar Ionizer ① ③ ② ④ ⑤ ⑥ ① LED: 3 digit display. Setting output parameter values and alarm level. ② IR Receiver: Communicate with Model 5711R remote controller. ③ LED: Indication for normal operation (Green) at ST, cleaning cycle (Yellow) at CL and high voltage power failure (Red) at HV for alarm status.
  • Page 13 All cables are test for open, short and color matching. For daisy-chained wiring should be all straight connection from the first unit to the next. Copyright by CORE INSIGHT, INC. This user manual contents may change without pre-notification.
  • Page 14: Powering The System

    Setup and Operation D. Powering the System Connect the pulsed DC bar ionizer and adapter at determined location, then the system will turning on by Model 5120D plugging a properly grounded AC power receptacle. When pulsed DC bar ionizers are powered, LED display start and available to communication.
  • Page 15: Output Settings

    0.1kV resolution, cleaning alarm settings, power alarm setting and ID address. D.Ch Po.t Ne.t Po.V Ne.V CA.O PH.A NH.A Copyright by CORE INSIGHT, INC. This user manual contents may change without pre-notification.
  • Page 16 Setup and Operation To start communicating at each plused DC bar ionizer, press START on Model 5711R remote controller. Press FUN button for select output parameters. LED will display as below and all parameters can be adjustable by UP/DOWN. Once user changed any parameter, press FUN to store value in memory and make changed value operational.
  • Page 17 ). CA.O will display. Disabled is factory default set value. Press UP/Down to change enable or disable cleaning cycle alarm activation. Press FUN to store this set value. Copyright by CORE INSIGHT, INC. This user manual contents may change without pre-notification.
  • Page 18 Setup and Operation 6) High Voltage Power Alarm Press FUN and NEXT (7 ). PH.A will display and immediately change times PH.L. PH.L mode is positive high voltage low level alarm adjustment. User can adjust low level. Factory default set value is 25. Press next and PH.O will display.
  • Page 19 If user wants to set ID address or change, press FUN and NEXT (10 times Id- will display and immediately change to 0. Press UP/DOWN to adjust appropriate ID number. Press FUN to store. Copyright by CORE INSIGHT, INC. This use manual contents may change without pre-notification.
  • Page 20: Maintenance

    Turn off the ionizer. Clean the emitter points and areas around the emitter points, moisten a cleanroom-compatible swab or cleaning cloth in the IPA solution, or use cleaning solution from Core Insight. Gently rotate the swab or cleaning cloth around the emitter point. After cleaning allow the emitter points for dry out about 20 minutes.
  • Page 21: Warranty And Services

    In no event shall Core Insight, Inc. be liable for collateral or consequential damages. To obtain service under this warranty, please contact sales representa- tive at sales@coreinsight.co.kr or local contacts.
  • Page 24 ® I ONI Z ER USER MA NU AL MO D E L 2 1 0 0 A i r S ta t D ig it a l P ul s ed DC B a r Io nizer Suite 503, 186, Galmachi-ro, Jungwon-gu, Seongnam-si, Gyeonggi-do, 13230, KOREA Tel: 82-31-750-9200 / Fax: 82-31-750-9205 / sales@coreinsight.co.kr / www.coreinsight.co.kr...

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