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Sealey GSS2323G Instructions Manual

Sealey GSS2323G Instructions Manual

Galvanized shed green
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Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY
WARNING! Ensure Health & Safety, local authority, and general workshop practice regulations are adhered to when building this shed.
Keep the work area clean, uncluttered and ensure there is adequate lighting.
Keep children and unauthorised persons away from the working area.
DO NOT use the shed for any purpose other than that for which it is designed.
Use appropriate safety clothing including eye protection.
DO NOT attempt to assemble in windy weather.
Note: The assembly of this product will require assistance.
2. INTRODUCTION
Galvanized steel panels easily assembled to form a rigid and secure gable roofed shed. Has a single door which is secured by cross bolt and
eyelet that accepts a padlock (not included) for additional security. Supplied with bolt-down fixing kits.
3. SPECIFICATION
Model No: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GSS2323G
Overall Size (W x D x H*): . . . . . . . . . . . . . . . . . . . 2300 x 2300 x 1900mm
Roof Type: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gable
*Minimum Wall Height
4. CONCRETE PLINTH SLAB
Concrete slab: Please ensure that your site is level. It is recommended that your slab is 100mm thick and you use builders plastic and F52
reinforcing mesh. We recommend that you make your slab 100mm bigger than the base dimensions of your shed. This will allow for a 50mm edge
around your shed. We recommend that you slope the 50mm edges downward by 10 mm so that rain water will drain away from your shed.
© Jack Sealey Limited
INSTRUCTIONS FOR:
GALVANIZED SHED GREEN
2.3 X 2.3 X 1.9m
GSS2323G
MODEL NO:
Original Language Version
GSS2323G Issue: 1 - 28/08/14

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Summary of Contents for Sealey GSS2323G

  • Page 1 3. SPECIFICATION Model No: ....... GSS2323G Overall Size (W x D x H*): ....2300 x 2300 x 1900mm Roof Type: .
  • Page 2: Tools Required

    Sheet Sheet 1900x770 rear wall side wall Sheet Sheet 1169x770 -left roof Sheet Sheet 1169x770 -right roof Sheet Sheet 1169x770-middle roof Sheet Sheet 1900x735 -left front Original Language Version © Jack Sealey Limited GSS2323G Issue: 1 - 28/08/14...
  • Page 3 Jamb 1898 front Jamb Jamb 775 front Lip 1172 roof Gable cap Gable cap 1125 roof Connector Gable cap connector450 roof Ridge beam Ridge beam 1125 zinc roof Original Language Version © Jack Sealey Limited GSS2323G Issue: 1 - 28/08/14...
  • Page 4 5/16”x19mm Hexagonal bolt 5/16” Hexagonal Nut Mid wall brace bracket Mid wall channel connector Self tapper safety cover Channel safety cover Channel safety cover (R type) (L type) Original Language Version © Jack Sealey Limited GSS2323G Issue: 1 - 28/08/14...
  • Page 5: Parts Diagram

    Rawl bolt In the unlikely event that you find you are missing a part, please contact your Sealey dealer. 7. PARTS DIAGRAM 8. ASSEMBLY You will find it easier to assemble your shed using sawhorses with timber studs attached (timber needs to be the same length as the shed (2M) or alternatively, a trestle table.
  • Page 6 (Diagram B) Note that the small lip of the channel is always facing out. This is to ensure that rain water can not build up inside your shed. Make sure 26I and 26H are used as top side channels. Original Language Version © Jack Sealey Limited GSS2323G Issue: 1 - 28/08/14...
  • Page 7 (Place a block under the shadowed area when screwing as a support and the screw with cross mark must not be fixed in this stage). Original Language Version © Jack Sealey Limited GSS2323G Issue: 1 - 28/08/14...
  • Page 8 Now fix 34R and 34L the mid wall channels to the sheeting by the self tapping screws. Please note that the groove should face downwards. Fix other channels by the self tapping screws and enhance the strength by applying 66 the channel connectors. Original Language Version © Jack Sealey Limited GSS2323G Issue: 1 - 28/08/14...
  • Page 9 8.3. ASSEMBLE THE ROOF PANEL 8.3.1. Place 10R, 10M and 10L the sheeting on your work table and join together with the self tapping screws per the diagram. Original Language Version © Jack Sealey Limited GSS2323G Issue: 1 - 28/08/14...
  • Page 10 Enhance the strength by applying 66 the channel connectors. Note that screws are applied to both sides of the connectors. 8.3.4. Leave 4 corners unfixed in this stage. Repeat the same steps for the other roof. Original Language Version © Jack Sealey Limited GSS2323G Issue: 1 - 28/08/14...
  • Page 11 Fix 41A and 41B the jamb on 11L and 11R the sheeting by self-tapping screws. 8.4.2. Fix 26P, 26N top channels, 42A jamb, 26L, 26M, and 23A bottom channels by self-tapping screws. Enhance the top channels by applying 66 the channel connector. Original Language Version © Jack Sealey Limited GSS2323G Issue: 1 - 28/08/14...
  • Page 12 ASSEMBLE THE FRONT DOOR 8.5.1. Fit 5R the pre-assembled door to the front wall panel per the diagram. Use riveter to fix the door to the pre-drilled holes. Original Language Version © Jack Sealey Limited GSS2323G Issue: 1 - 28/08/14...
  • Page 13 Use riveter to fix 70 the pad bolt to the pre-drill holes. Fix the pad bolt (but NOT the keeper at this stage) to the pre-drill holes using the self tapping screws (or the rivets provided). Original Language Version © Jack Sealey Limited GSS2323G Issue: 1 - 28/08/14...
  • Page 14 Now fix the front, side, rear panels and 2 x 63R, 2 x 63L the GABLE together using the holes provided and then fix the pad bolt using rivets. Original Language Version © Jack Sealey Limited GSS2323G Issue: 1 - 28/08/14...
  • Page 15 Slide in one side of the roof panel and note that the channel type 26E, 26F end is to the ridge beam. Repeat the same step for the other assembled roof panel. Original Language Version © Jack Sealey Limited GSS2323G Issue: 1 - 28/08/14...
  • Page 16 Drill the holes through for roof brace by 3mm DRILL BIT. Then fix the roof brace per diagram. Join the sheeting and the gable by 52 the lip and then fix the 4 corners by 16mm self tapping screws. (Central screws marked cross NOT fixed in this stage.) Original Language Version © Jack Sealey Limited GSS2323G Issue: 1 - 28/08/14...
  • Page 17 8.6.5. Put on the cap 64 and then fix the root panels by 16mm self tapping screws per diagram. Original Language Version © Jack Sealey Limited GSS2323G Issue: 1 - 28/08/14...
  • Page 18 Now fit the bolt down kit as per the diagram. Please note that bolts are not supplied with this kit. Strengthen your mid wall brace by applying 72 the mid wall brace bracket on each corner if necessary. Original Language Version © Jack Sealey Limited GSS2323G Issue: 1 - 28/08/14...
  • Page 19 Apply channel safety cover L type on channel 33L and R type on channel 33R. 8.6.8. Also apply the self-tapper covers on the screws fixed on the wall. Original Language Version © Jack Sealey Limited GSS2323G Issue: 1 - 28/08/14...
  • Page 20 Fill the old pre-drilled holes with rivets if required. Perform the same procedure for the padlock. Parts support is available for this product. To obtain a parts listing and/or diagram, please log on to www.sealey.co.uk, email sales@sealey.co.uk or telephone 01284 757500.