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Summary of Contents for Cumberland Flex-Flo FLX-5350
- Page 1 Flex-Flo Control Unit with Auto Calibration For 208-230 Volt, 1 PH and 3 PH Applications Operation Manual PNEG-2223 Version: 3.0 Date: 02-25-20 PNEG-2223...
- Page 2 All information, illustrations, photos, and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. PNEG-2223 Flex-Flo Control Unit with Auto Calibration...
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Page 3: Table Of Contents
Table of Contents Contents Chapter 1 Safety ..............................4 Safety Guidelines ...........................4 Cautionary Symbols Definitions ......................5 Safety Cautions ............................6 Safety Sign-Off Sheet ..........................7 Chapter 2 Operation and Maintenance ........................8 Standard Systems ..........................8 Extension Systems ..........................8 Indicator Lights Under Toggle Switch ....................8 Manual ON Button ..........................9 Safety Backup Switch Time Delay ......................9 Safety Backup Switch Sensitivity ......................10... -
Page 4: Chapter 1 Safety
1. Safety Safety Guidelines Safety guidelines are general-to-specific safety rules that must be followed at all times. This manual is written to help you understand safe operating procedures and problems that can be encountered by the operator and other personnel when using this equipment. Read and save these instructions. As owner or operator, you are responsible for understanding the requirements, hazards, and precautions that exist and to inform others as required. -
Page 5: Cautionary Symbols Definitions
1. Safety Cautionary Symbols Definitions Cautionary symbols appear in this manual and on product decals. The symbols alert the user of potential safety hazards, prohibited activities and mandatory actions. To help you recognize this information, we use the symbols that are defined below. This symbol indicates an imminently hazardous situation DANGER which, if not avoided, will result in serious injury or death. -
Page 6: Safety Cautions
1. Safety Safety Cautions Use Personal Protective Equipment • Use appropriate personal protective equipment: Foot Respiratory Protection Protection Protection Head Fall Hearing Protection Protection Protection Hand Protection • Wear clothing appropriate to the job. • Remove all jewelry. ST-0004-1 • Tie long hair up and back. -
Page 7: Safety Sign-Off Sheet
1. Safety Maintain Equipment and Work Area • Understand service procedures before doing work. Keep area clean and dry. • Never service equipment while it is operating. Keep hands, feet, and clothing away from moving parts. • Keep your equipment in proper working condition. Replace worn or broken parts immediately. -
Page 8: Chapter 2 Operation And Maintenance
2. Operation and Maintenance Standard Systems The Flex-Flo Control Unit is primarily controlled by an auxiliary switch, such as a proximity switch or infrared sensor or hopper level control. Refer to wiring diagrams on Pages 14-24 that matches the auxiliary switch used. -
Page 9: Manual On Button
2. Operation and Maintenance When the bottom light is red, it indicates that the toggle switch is ON and the safety backup switch has been activated. In this state, the Flex-Flo auger will not run. (See Figure 2B.) When the top light is yellow, it indicates that a manual calibration must be performed. (See Figure 2C.) Figure 2C Control on Box - Yellow Figure 2B Control on Box - Red... -
Page 10: Safety Backup Switch Sensitivity
2. Operation and Maintenance Safety Backup Switch Sensitivity The safety backup switch inside the Flex-Flo Control Unit does not rely on feed pressure to activate. It uses a special electronic sensor inside the enclosure that can sense the presence of feed through the back plastic wall of the enclosure. -
Page 11: Bypass Mode
Page Replacing Top Circuit Board Before determining if top circuit board is bad, contact your nearest AP or Cumberland Service Representative to aid in diagnosis. To replace the top circuit board, begin by removing the “Incoming Power” and “Flex-Flo Motor” wires from the left terminal block. -
Page 12: Chapter 3 Parts List
3. Parts List Flex-Flo Control Unit (FLX-5350) PNEG-2223 Flex-Flo Control Unit with Auto Calibration... - Page 13 3. Parts List Flex-Flo Control Unit (FLX-5350) Parts List Ref # Part # Description FLX-5350-B Bottom Circuit Board with Enclosure for FLX-5350 FLX-5350-T Top Circuit Board Assembly for FLX-5350 FLX-4561 4 x 6 Electrical Box Gasket FLX-5350-DL Lid with Decal for FLX-5350 S-995 Screw, MS #10-24 x 1"...
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Page 14: Chapter 4 Wiring Diagrams
4. Wiring Diagrams Flex-Flo Control Unit Used with 5 Wire Sensor FLEX-FLO CONTROL UNIT (FLX-5350) Relay Incoming Power Flex-Flo Motor Output Auxiliary Switch BLACK 3 BLACK 1 BLUE BROWN PROXIMITY SWITCH (AP-1002) FLEX-FLO MOTOR TAPE FOR PROTECTION 208-230VAC POWER SUPPLY PNEG-2223 Flex-Flo Control Unit with Auto Calibration... -
Page 15: Flex-Flo Control Unit Extension System - Dependent
4. Wiring Diagrams Flex-Flo Control Unit Extension System - Dependent FLEX-FLO CONTROL UNIT FLEX-FLO CONTROL UNIT FILL SYSTEM (FLX-5350) EXTENSION SYSTEM (FLX-5350) Relay Relay Incoming Power Flex-Flo Motor Output Incoming Power Flex-Flo Motor Output Auxiliary Switch Auxiliary Switch FLEX-FLO FLEX-FLO MOTOR MOTOR 208-230VAC... - Page 16 4. Wiring Diagrams Flex-Flo Control Unit Extension System - Dependent (Continued) FLEX-FLO CONTROL UNIT FLEX-FLO CONTROL UNIT EXTENSION SYSTEM (FLX-5350) FILL SYSTEM (FLX-4512) WHITE Relay Incoming Power Flex-Flo Motor Output Auxiliary Switch BLACK FLEX-FLO MOTOR FLEX-FLO MOTOR WHITE 208-230VAC 208-230VAC GREEN POWER POWER...
- Page 17 4. Wiring Diagrams Flex-Flo Control Unit Extension System - Dependent (Continued) REPLACE 2-POLE RELAY FLEX-FLO CONTROL UNIT FLEX-FLO CONTROL UNIT WITH 4-POLE RELAY PLUS EXTENSION SYSTEM (FLX-4512) FILL SYSTEM (FLX-5350) BRACKET (FLX-4619 PLUS FLX-4620) AND RE-WIRE AS SHOWN. WHITE WHITE Relay Incoming Power Flex-Flo Motor Output...
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Page 18: Flex-Flo Control Unit Extension System - Independent
4. Wiring Diagrams Flex-Flo Control Unit Extension System - Independent FLEX-FLO CONTROL UNIT FLEX-FLO CONTROL UNIT FILL SYSTEM (FLX-5350) EXTENSION SYSTEM (FLX-5350) Relay Relay Incoming Power Flex-Flo Motor Output Incoming Power Flex-Flo Motor Output Auxiliary Switch Auxiliary Switch JUMPER WIRE FLEX-FLO FLEX-FLO MOTOR... -
Page 19: Flex-Flo Control Unit Used With Hopper Level Controls
4. Wiring Diagrams Flex-Flo Control Unit Used with Hopper Level Controls FLEX-FLO CONTROL UNIT (FLX-5350) 7051400 HOPPER LEVEL CONTROL #1 COM. N.C. GND. Relay Output Incoming Power Flex-Flo Motor Auxiliary Switch WHITE BLACK GREEN 7051400 HOPPER LEVEL CONTROL #2 COM. N.C. -
Page 20: Flex-Flo Control Unit Used With Ir Plus Feed Sensor
4. Wiring Diagrams Flex-Flo Control Unit Used with IR Plus Feed Sensor FLEX-FLO CONTROL UNIT (FLX-5350) IR PLUS FEED SENSOR (FLX-5262) Relay Output Incoming Power Flex-Flo Motor Auxiliary Switch YELLOW YELLOW GREEN BLACK IR PLUS FEED SENSOR WITH LID REMOVED Time Delay EARTH LINE 2... -
Page 21: Flex-Flo Control Unit Used With Ir Plus Feed Sensor As Hopper Level Controls
4. Wiring Diagrams Flex-Flo Control Unit Used with IR Plus Feed Sensor as Hopper Level Controls N.O. N.C. N.O. N.C. PNEG-2223 Flex-Flo Control Unit with Auto Calibration... -
Page 22: Flex-Flo Control Unit Used With Smart Ir Sensor
4. Wiring Diagrams Flex-Flo Control Unit Used with Smart IR Sensor FLEX-FLO CONTROL UNIT (FLX-5350) SMART IR SENSOR (FLX-4951) Relay Output Incoming Power Flex-Flo Motor Auxiliary Switch YELLOW YELLOW GREEN BLACK SMART IR SENSOR WITH LID REMOVED RELAY OUTPUT ALARM 230VAC CONTACTS COM. -
Page 23: Flex-Flo Control Unit Used With 3 Phase Power
4. Wiring Diagrams Flex-Flo Control Unit Used with 3 Phase Power FLEX-FLO CONTROL UNIT (FLX-5350) Relay Output Incoming Power Flex-Flo Motor Auxiliary Switch UNIVERSAL SENSOR (AP-2983) GROMMET INSERTION LINE FLEX-FLO 3 PHASE MOTOR 208-230VAC 3 PHASE POWER SUPPLY TAPE FOR PROTECTION PNEG-2223 Flex-Flo Control Unit with Auto Calibration... -
Page 24: Flex-Flo Control Unit Used With Universal Sensor
4. Wiring Diagrams Flex-Flo Control Unit Used with Universal Sensor FLEX-FLO CONTROL UNIT (FLX-5350) Relay Output Incoming Power Flex-Flo Motor Auxiliary Switch UNIVERSAL SENSOR (AP-2983) GROMMET INSERTION LINE FLEX-FLO MOTOR 208-230VAC POWER SUPPLY TAPE FOR PROTECTION PNEG-2223 Flex-Flo Control Unit with Auto Calibration... -
Page 25: Chapter 5 Warranty
0 to 3 years - no material cost to end user ® ® Flex-Flo/Pan Feeding System Motors 2 Years and Cumberland 3 to 5 years - end user pays 25% 24 Months from date 5 to 7 years - end user pays 50% Electronic Controls... - Page 26 This equipment shall be installed in accordance with the current installation codes and applicable regulations, which should be carefully followed in all cases. Authorities having jurisdiction should be consulted before installations are made. 1004 E. Illinois St. Assumption, IL 62510-0020 Phone: 1-217-226-4421 Fax: 1-217-226-4420 www.automatedproduction.com / www.cumberlandpoultry.com...
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