Related Manuals for Hardi Navigator 3100
Summary of Contents for Hardi Navigator 3100
- Page 1 The Sprayer Operator’s Manual NAVIGATOR 3100/3800/4500/6200 Instruction book 67025603 - Version 1.01 US - 07.2017...
- Page 3 67025603 - Version 1.01 US - 07.2017 HARDI® reserves the right to make changes in design, material, or specification without notice thereof. HARDI® and other product names are registered trademarks of HARDI® Inc. in the U.S. and in other countries.
-
Page 5: Table Of Contents
Table of Contents Table of Contents 1 - Welcome Welcome letter ............................7 2 - Safety notes Operator safety .............................9 Symbols ............................................9 General info ..........................................9 Label explanation ....................................... 10 Local poison information center ......................12 3 - Description General Info ............................13 View ............................................. - Page 6 Transmission Shaft (P.T.O.) .........................35 Operator Safety ........................................35 P.T.O. Installation ........................................35 Mechanical Connections ........................37 Hitch - adjustment (Navigator 3100, 3800, 4500) ........................... 37 Hitch - adjustment (Navigator 6200) ..............................37 Hose Package Support ....................................37 Hydraulic Systems ..........................38 General Info ..........................................38 Requirements - tractor (SPB/SPC HY-model) .............................
- Page 7 Table of Contents Cleaning ...............................59 General Info ..........................................59 Standard Cleaning ......................................60 Quick Reference - Standard Cleaning ..............................60 Cleaning the Tank and Liquid System ..............................61 Cleaning and Maintenance of Filters ..............................61 Use of Rinse Tank and Rinsing Nozzles ..............................62 Technical Residue .......................................
- Page 8 Table of Contents 7 - Fault finding Operational Problems .........................85 General Info ..........................................85 Liquid System ........................................86 Hydraulic System, Z-version ..................................87 Mechanical problems ..........................88 Emergency Operation - Hydraulics ................................88 Emergency Operation - Liquid system ..............................88 8 - Technical specifications Dimensions ............................89 General Info ..........................................
-
Page 9: Welcome
HARDI® is your specialist in spraying and we spend all of our time and keep all of our focus on spraying. We do not share our resources between other types of products or compromise on anything in providing the best quality sprayers to the market today. - Page 10 1 - Welcome...
-
Page 11: Safety Notes
Read and understand this instruction book before using the equipment. It is equally important that other operators of this equipment read and understand this book. € If any portion of this instruction book remains unclear after reading it, contact your HARDI® dealer for further explanation before using the equipment. €... -
Page 12: Label Explanation
2 - Safety notes € Never service or repair the equipment while it is operating. Always replace all safety devices or shields immediately after servicing. € Disconnect electrical power before servicing and depressurize equipment after use and before servicing. € If an arc welder is used on the equipment or anything connected to the equipment, disconnect power leads before welding. - Page 13 2 - Safety notes 97606603 - Pre-Delivery 97610103 - Tank return hose Remove tie straps before Tank return hose must be unfolding boom first time. connected to a low pressure port. 97617903 - Breakaway 97827000 - EasyClean filter See Boom Operator’s manual Open and clean filter monthly.
-
Page 14: Local Poison Information Center
2 - Safety notes Local poison information center € If you live anywhere in the United States, the following toll free number will connect you to your Local Poison Information Center. PHONE NO. 1 - 800 - 222 - 1222 €... -
Page 15: Description
3 - Description General Info View 12 13 14 15 16 17 18 19 20 1. Tank Tube Riser/Pipe Lid 11. Support Leg 2. Rinse Tank Level Indicator 12. Step to Platform 3. Main Tank Level Indicator 13. Agitation Valve 4. -
Page 16: View
Sprayer use The HARDI® sprayer is for the application of crop protection chemicals and liquid fertilizers. The equipment must only be used for this purpose. It is not allowable to use the sprayer for other purposes. If no local law demands that the operator... -
Page 17: Frame
3 - Description Frame Very strong and compact steel frame with a strong chemical and weather resistant electrostatic powder coat paint. Fasteners (screws, bolts, nuts, etc.) have been DELTA-MAGNI treated to be resistant to corrosion. Tank The main tank (made of impact-proof, UV and chemical resistant polyethylene) has a purposeful design with no sharp corners for easy cleaning. -
Page 18: Liquid System
3 - Description Liquid System Pump Diaphragm pump with easily accessible valves and diaphragms. Model 364 or 464 with 6 diaphragms. Standard = 540 r.p.m. (6 splines). Optional = 1000 r.p.m. (20 or 21 splines). The design of the diaphragm pump is simple, with easily accessible diaphragms and valves that ensure liquid does not contact the vital parts of the pump. - Page 19 3 - Description Suction Valve (Blue symbols) This valve selects suction from main tank or from the rinse tank. The handle is turned so the label for required function is directed to the indicator. If the handle is turned to vertical position (indicator not pointing at a label), the valve is closed.
-
Page 20: Dynamicfluid4 Pressure Regulation
3 - Description DynamicFluid4 pressure regulation DynamicFluid4 regulation is a continuous process that continues even if the nozzles are closed. Two ceramic discs regulate the pressure and ensures quick reaction and zero leakages. Sprayer speed, P.T.O. r.p.m. and number of sections activated are parameters used, and the benefit is more precise application rates from the second the sprayer begins spraying. - Page 21 3 - Description Regulation valve function diagram Spray job begins Start condition: Controller is turned OFF. Pump is turned OFF. ATTENTION! Auto mode icons shown, but could be Manual or Increment steps icons, depending on driver selection. Pressure SmartValve to Pressure draining/TurboFiller, suction SmartValve to Main tank, have water in Main tank.
-
Page 22: Diagram - Basic Liquid System
3 - Description Diagram - Basic Liquid System Suction lines Pressure lines 1. Pump 13. Spray Boom 2. EasyClean filter 14. Agitation Valve 3. Suction Valve for Tanks 15. Agitation Tube 4. Pressure Control Valve 16. Return Line / Riser Pipe 5. -
Page 23: Diagram - Liquid System With Options
3 - Description Diagram - Liquid System with Options Suction lines Pressure lines 1. Pump 17. One-Way Valve 2. EasyClean Filter 18. Safety Valve 3. Suction Valve for Tanks 19. Riser Pipe 4. Pressure Control Valve 20. Main Tank Quick Fill Coupler 5. -
Page 24: Filters
3 - Description Filters An EasyClean suction filter is fitted in the working zone. A Cyclone pressure filter is fitted to the sprayer’s right side just in front of the ChemLocker. It has a built-in self-cleaning function. In-line pressure filters can be fitted at each boom section as an option. All filters should always be in use and their function checked regularly. -
Page 25: Cyclonefilter
3 - Description CycloneFilter With the CycloneFilter, any impurities in the spray liquid will by-pass the filter and be re-circulated back to the tank via the return flow. Function diagram 1. Filter lid 2. From pump 3. To boom 4. Return to tank 5. -
Page 26: Turbofiller (Optional)
3 - Description TurboFiller (optional) Before use • Pull the handle (A) to unlock. • Grab the handle on the TurboFiller and push down (B) until it clicks into the locked down-position. After use Pull the handle (A) to unlock. •... -
Page 27: Rinse Tank (Optional)
3 - Description Rinse Tank (optional) A rinse tank can be mounted to the rear of the sprayer. The tank is made of impact-proof and chemical resistant polyethylene. The rinse tank level indicator is placed at the platform. Nominal content: approx. 130 gal (500 liters). Clean Water Tank A clean water tank is integrated into the right side cover. -
Page 28: Hydraulic Systems
3 - Description Hydraulic Systems PARALIFT™ This hydraulic block manages hydraulic pressure for the PARALIFT™. Open Center Hydraulics The open center hydraulics block is necessary if the tractor uses open center hydraulics and/or load sensing. For adjustment, see “Open center hydraulics”... -
Page 29: Boom
(one at each side) and are positioned to illuminate both boom wings. The work light lamp (B) is also mounted to the railing of the platform above the valves. This lamp is positioned to light the HARDI® TurboFiller and the valve system. The boom and work lights selector switch is placed just below the SafetyLocker (between valve shield and EasyClean filter). -
Page 30: Equipment
3 - Description Equipment Platform To get access to the platform, lift and swing the step (G) on the drawbar out until it clicks into locked out-position. To retract step, then lift and swing step to retracted locked in-position. The pressure regulation valve (E) and the Agitation valve (F) are situated in front of the platform floor. -
Page 31: Right Side Cover
3 - Description Right Side Cover The right side cover is opened by turning the handle in the lower left corner of the cover and lifting the cover up. Main components: A. JobCom box B. Electric junction box for work lights C. -
Page 32: Chemlocker
3 - Description ChemLocker A ChemLocker for storage of chemical containers etc. can be mounted on the sprayer’s right side. If the optional FoamMarker is installed, then the FoamMarker tank may be placed inside the ChemLocker. ATTENTION! Maximum load 225 lbs./25 gal. (100 kg/100 liters). SafetyLocker The locker is integrated in the left side, just above the SmartValves. -
Page 33: Richway® Direct Inject Foam Marker (Optional)
3 - Description Richway® Direct Inject foam marker (optional) The Richway® Direct Inject foam marker system may be installed behind the ChemLocker on the sprayer’s right side. Clean water is drawn from either the 130 gal (500 liter) Rinse Tank or the 25 gal. (100 liter) FoamMarker tank (placed inside the ChemLocker). - Page 34 3 - Description...
-
Page 35: Sprayer Setup
4 - Sprayer setup General info Unloading the Sprayer from the Truck For the unloading of the sprayer, you may need a crane. When unloading with a crane, please observe the lifting points as shown in the picture, and make sure that the straps or belts used for lifting are strong enough. -
Page 36: Support Jack
4 - Sprayer setup Support jack The support jack is stored in the bracket on the sprayer’s right side when the sprayer is attached to the tractor. To use the support jack 1. Lift the jack off the storage bracket. 2. -
Page 37: Transmission Shaft (P.t.o.)
4 - Sprayer setup Transmission Shaft (P.T.O.) Operator Safety 1. Always STOP THE ENGINE before attaching the transmission shaft to the tractor P.T.O. - most tractor P.T.O. shafts can be rotated by hand to facilitate spline alignment, when the engine is stopped. 2. - Page 38 4 - Sprayer setup Pump with 6 splines/540 r.p.m. The shaft must always have an overlap (A) of minimum 1/3 of the length. Pump with 21 splines/1000 r.p.m. The shaft must always have an overlap (A) of minimum 2/3 of the length. 4.
-
Page 39: Mechanical Connections
Mechanical Connections Hitch - adjustment (Navigator 3100, 3800, 4500) The Navigator 3100, 3800 & 4500 models are equipped with a clevis hitch. The lower plate is attached with two bolts and may be removed if needed. No other adjustment is possible. -
Page 40: Hydraulic Systems
4 - Sprayer setup Hydraulic Systems General Info Ensure that the quick couplers are clean before connection! ATTENTION! After having operated the boom and the system has been filled with oil, check the tractor’s hydraulic oil level and add oil if necessary. €... -
Page 41: Open Center Hydraulics
4 - Sprayer setup Open center hydraulics The open center hydraulics block is needed if the tractor uses open center hydraulics and/or if load sensing will be used. The valve (1) on the side of the block is factory set for open center hydraulics, but if closed center hydraulics will be used (also in combination with load sensing) then screw in the valve. -
Page 42: Electrical Connections
4 - Sprayer setup Electrical Connections Power supply Power requirement is 12V DC. Always note polarity! For proper function of the electric equipment, the wires must have the following recommended cross sectional areas and correct fuses to ensure a sufficient power supply. The supplied power connectors follow the standard of most newer tractors. -
Page 43: Control Units
4 - Sprayer setup Control units Find a suitable place in the tractor cabin to mount the control units. Best recommended position is to the right of the driver seat. The supplied tractor pillar bracket (A) has a hole spacing of 3.9 in. (100 mm) and 4.7 in. -
Page 44: Liquid System
4 - Sprayer setup Liquid System CycloneFilter Standard filter size is 80 mesh and can be changed by opening the filter top. Check condition of O-rings and lubricate if necessary or replace if damaged before reassembly. € DANGER! Never open the Cyclone filter unless the pressure SmartValve and suction valve are both closed (turned to an unused position)! If no unused pressure positions are available, then turn the pressure SmartValve to “TurboFiller”... -
Page 45: Track Width, Axles And Wheels
Altering the track width (optional adjustable axle) The adjustable axle track width can be infinitely adjusted from: 60” to 120” (Navigator 3100/3800/4500) 60” to 90” (Navigator 6200 and dual tires) 1. Measure the current track width (center RH tire to center LH tire). -
Page 46: Dual Tire Setup (Optional)
4 - Sprayer setup Dual tire setup (optional) Two different dual tire kits are available for the Navigator: 22” row spacing (88”/132”) 30” row spacing (60”/120”) 1. Attach the sprayer to tractor and engage tractor parking brake. 2. Place stop wedges in front of, and behind RH wheel. Jack up LH wheel, support and secure sprayer body. -
Page 47: Operation
5 - Operation Boom Safety Info The boom must not be folded/unfolded while driving! Never use the folding/unfolding functions before the sprayer has been stopped! Failure to do so will damage the boom. € DANGER! Before unfolding the boom it is important to connect the sprayer to the tractor to prevent overbalancing of the sprayer. -
Page 48: Maneuvering Of The Spb, 80'-100' Spc Booms - (Isobus / Hc 8600 / Hc9600)
5 - Operation Maneuvering of the SPB, 80’-100’ SPC booms - (ISOBUS / HC 8600 / HC9600) To unfold the boom, do the following: 1. Press switch (H) to raise the boom clear of the transport brackets. 2. Press switches (B) and (D) to lower individual tilt rams. 3. -
Page 49: Maneuvering Of The 80'-132' Dtz Booms - (Isobus / Hc 8600 / Hc9600)
WARNING! Only operate the folding functions when the sprayer is stationary! Failure to do so may damage the boom. The center lock automatically opens at speeds exceeding 0.9 mph (1.5 km/h)! ATTENTION! If a folding sequence is not completed, a warning message on the HARDI® display will ask you to complete this sequence before starting the next sequence. -
Page 50: Boom Tilt Function
(one at each side) and are positioned to illuminate both boom wings. The work light lamp (B) is also mounted to the railing of the platform above the valves. This lamp is positioned to light the HARDI® TurboFiller and the valve system. -
Page 51: Night Spraying Light (Boom Mounted Lights)
The work light lamp (B) is also mounted to the railing of the platform above the valves. This lamp is positioned to light up the HARDI® TurboFiller and the valve system. -
Page 52: Liquid System
ATTENTION! Legislation and requirements vary. Always follow local legislation in force at any time. ATTENTION! It is the responsibility of the sprayer owner/operator to comply with all relevant legislation. HARDI® cannot undertake any responsibilities for incorrect operation and use. -
Page 53: Filling Of Main Tank Using Quick Fill
5 - Operation Filling of main tank using Quick fill The Quick Filling Device is operated as follows: 1. Remove cap from Quick Fill valve and connect filling hose from water supply. 2. Turn handle on Quick Fill valve towards Filling Device. 3. -
Page 54: Filling Of Clean Water Tank
5 - Operation Filling of Clean Water Tank To fill the clean water tank: 1. Remove the tank lid. 2. Fill with clean water. 3. Replace the tank lid. For use of water: • Turn the ball valve lever to open. The ball valve is located on the valve cover below the EasyClean filter on the sprayer’s left side. -
Page 55: Safety Precautions - Crop Protection Chemicals
5 - Operation Safety Precautions - Crop Protection Chemicals ± WARNING! Always be careful when working with crop protection chemicals! ± WARNING! Always wear proper protective clothing before handling chemicals! Personal protection Depending on chemical type, protective gear/equipment should be worn to avoid contact with the chemicals, such as: •... -
Page 56: Filling Liquid Chemicals By Hardi® Turbofiller (Optional)
5 - Operation Filling liquid chemicals by HARDI® TurboFiller (optional) 1. Fill the main tank at least 1/3 with water (unless otherwise stated on the chemical container label). 2. Turn the handle of the suction valve towards “Suction from Main tank”. -
Page 57: Filling Powder Chemicals By Using Hardi® Turbofiller (Optional)
5 - Operation Filling Powder Chemicals by using HARDI® TurboFiller (optional) 1. Fill the main tank at least 1/2 with water (unless otherwise stated on the chemical container label). See section “Filling of water”. 2. Turn the handle of the suction valve towards “Suction from Main tank”. -
Page 58: Operating The Control Units While Spraying
5 - Operation Operating the Control Units While Spraying The control units in the tractor control the following functions in the field: 1. Power ON/OFF status LED. The light must be ON. 2. Automatic spray pressure regulation. The regulation valve controls the main spray pressure. This is the default selection when the controller is powered ON, and it should remain here during normal spraying. -
Page 59: Agitation Before Resuming A Spray Job
5 - Operation Agitation Before Resuming a Spray Job If a spray job has been interrupted for a while, severe sedimentation may occur depending on the chemicals being used. Before resuming the spray job, it might be necessary to agitate sedimented material. 1. -
Page 60: Parking The Sprayer
5 - Operation Parking the Sprayer To avoid spot contamination, the sprayer must always be parked at either the filling/washing location or under a roof to avoid rainfall washing chemical residues from the sprayer’s surfaces. • Parking at the washing/filling location will retain residues. •... -
Page 61: Cleaning
ATTENTION! Always read the individual paragraphs. Read instructions for service/maintenance jobs carefully before starting on the job. If any portion remains unclear, or if it requires facilities which are not available, then please leave the job to your HARDI® dealer’s workshop for safety reasons. ATTENTION! Clean sprayers are safe sprayers. -
Page 62: Standard Cleaning
5 - Operation Standard Cleaning ATTENTION! For cleaning between spray jobs where crops are not very sensitive towards chemicals just sprayed. 1. Engage pump with tractor in idle, so that pump speed is as low as possible (250/550 r.p.m., depending on pump type). 2. -
Page 63: Cleaning The Tank And Liquid System
5 - Operation Cleaning the Tank and Liquid System ATTENTION! Thorough cleaning of the sprayer is to be carried out when shifting to crops which are very sensitive to chemicals just sprayed, or prior to storage for a longer period of time. ÷... -
Page 64: Use Of Rinse Tank And Rinsing Nozzles
5 - Operation Use of Rinse Tank and Rinsing Nozzles The integrated rinse tank can be used for two different purposes: A. In-field diluting before cleaning. B. Flushing when main tank is not empty. ATTENTION! If a cleaning procedure is given on the chemical label, follow it closely. A. -
Page 65: Technical Residue
5 - Operation B. Flushing when main tank is not empty Flushing the pump, operating unit, spray lines, etc. in case of interruption in spraying before main tank is empty (e.g. because of rain, etc.). Cleaning of the liquid system: 1. -
Page 66: Full Internal Cleaning (Soak Wash)
HARDI® cannot be held responsible for any damages or incidents related to insufficient cleaning. ATTENTION! The rinsing nozzles cannot always guarantee a 100% cleaning of the tank. Always clean manually with a... -
Page 67: Outside Cleaning - Use Of External Cleaning Device (Optional)
5 - Operation Outside Cleaning - Use of External Cleaning Device (optional) Use the External Cleaning Device to wash everything on the outside of the sprayer. 1. Unroll the hose from the reel. 2. Engage pump speed to approximately 250 r.p.m. or 560 r.p.m., depending on pump model. - Page 68 5 - Operation...
-
Page 69: Maintenance
6 - Maintenance Lubrication General Info Always store lubricants clean, dry and cool - preferably at a constant temperature - to avoid contamination from dirt and condensed water. Keep oil filling jugs, hoppers and grease guns clean, and clean the lubricating points thoroughly before lubricating. -
Page 70: Grease Nipple
6 - Maintenance Grease Nipple When lubricating the sprayer, please use a greasing gun which fits the dimensions of the grease nipple. Nipple head type: DIN 71412 Nipple head size (A): 6.5 mm ATTENTION! If grease is leaking from the nipple near its threaded part, when grease is being applied, please tighten the nipple by using a wrench or socket. -
Page 71: Lubrication & Oiling Plan - Trailer/Paralift
6 - Maintenance Lubrication & Oiling Plan - Trailer/ParaLift™ Greasing the Pump The pump is greased as follows: • Factory greased: 10 oz. (300 grams) grease into each lubrication point (A). • Normal operation: Grease every 50 hours with 1 oz. (30 grams) of grease into each lubrication point (A). -
Page 72: Service And Maintenance Intervals
National or regional laws may require periodic inspection of the sprayers in use. See the following section for more details. The subsequent periodic service and maintenance work may be carried out by the user. Contact your HARDI® dealer if in doubt. -
Page 73: Tightening Hydraulic Hoses
6 - Maintenance Tightening Hydraulic Hoses When tightening hydraulic hoses as a part of periodic service or due to replacement of spare parts, it is important to apply the correct torque. This will prevent accidents and prolong the lifetime of the parts connected with the hoses. If not otherwise stated in this book, please tighten hydraulic hoses using the following torques: Hose Fitting... -
Page 74: 10 Hours Service - Easyclean Filter
6 - Maintenance 10 Hours Service - EasyClean Filter This filter has a clogging indicator as mentioned in the “Description” chapter, but even if this indicator does not show clogging, it should be cleaned every 10 hours. Servicing the filter 1. -
Page 75: 10 Hours Service - Cyclonefilter
6 - Maintenance 10 Hours Service - CycloneFilter Servicing the filter 1. Turn the pressure SmartValve to an unused function or to tank cleaning nozzles. 2. Unscrew the filter lid (A). 3. Lift lid and filter (B) from the housing. 4. -
Page 76: Hours Service - Nozzle Filters (Optional)
(30 grams) grease into each lubrication point. ATTENTION! In order to avoid excessive wear, it is important to use a recommended lubricant (i.e. HARDI® part no. 28164600). See “Recommended lubricants” on page 67. ATTENTION! The pump MUST be stopped during greasing! 50 Hours Service - Transmission Shaft (P.T.O.) -
Page 77: 50 Hours Service - Tire Pressure
6 - Maintenance 50 Hours Service - Tire Pressure Check the tire pressure according to the table “Tire Pressure” on page 92. € DANGER! Never inflate tires more than to the pressure specified in the table. Over-inflated tires can explode and cause severe personal injuries! ±... -
Page 78: 1000 Hours Service - Wheel Bearings
ATTENTION! The shaft has a vertical and an horizontal cotter pin hole. Use the one first aligned with the notch when loosening the castellated nut. ± WARNING! If you do not feel totally confident changing wheel bearings, contact your HARDI® dealer’s workshop. -
Page 79: Occasional Maintenance
Pump valves and diaphragms replacement Diaphragm pump overhaul kit (valves, seals, diaphragms etc.) can be ordered. Detect the pump model - kit can be ordered using correct HARDI® part No.: Model 364: part No. 75585900 Model 464: part No. 75586000 1. - Page 80 After disassembling the pump (diaphragm replacement, etc.), the pump MUST be lubricated with 7 oz. (200 grams) grease into each lubrication point. ATTENTION! In order to avoid excessive wear, it is important to use a recommended lubricant (i.e. HARDI® part no. 28164600). See “Recommended lubricants” on page 67.
-
Page 81: Speed Transducer For Pump
6 - Maintenance Speed Transducer for Pump The speed transducer, measuring rounds per minute (r.p.m.), is located at the inner side of the P.T.O. shield. This sensor is an inductive type, which requires metallic protrusions to pass by it to trigger a signal. Adjustment 1. -
Page 82: Drain Valve Seal Replacement
6 - Maintenance Drain valve seal replacement If the main tank drain valve leaks, the seal and seat can be changed the following way. € DANGER! Do not enter the inside of the tank - the parts can be changed from the outside of the tank! ±... -
Page 83: Re-Tighten The Steel Frame
6 - Maintenance Re-tighten the Steel Frame The frame is two sections bolted together. Also the drawbar is bolted to the frame. These bolts need to be tightened correctly. Check regularly if the bolts are tightened according to the specified torques below. Wear Bushing Replacement on Boom Lift The wear bushings are inspected and replaced before they are worn through. -
Page 84: Shield Replacement On Transmission Shaft (P.t.o.)
6 - Maintenance Shield Replacement on Transmission Shaft (P.T.O.) • See the manufacturer’s instruction book. Replacement of Transmission Shaft Cross Journals (P.T.O.) • See the manufacturer’s instruction book. Change of Bulbs 1. Switch off the light. 2. Loosen the screws on the lamp and remove the cover or lens. 3. -
Page 85: Off-Season Storage
6 - Maintenance Off-Season Storage Off-Season Storage Program When the spraying season is over, you should devote some extra time to the sprayer. If chemical residues are left over in the sprayer for longer periods, it may reduce the life of its individual components. To preserve the sprayer intact and to protect its components, carry out the following off-season storage program. - Page 86 6 - Maintenance Preparing the sprayer for use after storage After a storage period, the sprayer should be prepared for the next season in the following way: 1. Remove the tarpaulin. 2. Remove the support from the wheel axle and adjust the tire pressure. 3.
-
Page 87: Fault Finding
7 - Fault finding Operational Problems General Info Operational incidents are often due to the same reasons: • A suction leakage reduces the pump pressure and may interrupt suction completely. • A clogged suction filter may hinder or interrupt suction and prevent the pump from running normally. •... -
Page 88: Liquid System
7 - Fault finding Liquid System FAULT PROBABLE CAUSE CONTROL/REMEDY No spray from boom when turned on. SmartValve/Pressure valve positions are wrong. Set correct valve positions for spraying. Suction/pressure filters are clogged. Clean suction and pressure filters. No suction from tank. See if suction fitting in main tank sump is free of sedimentation. -
Page 89: Hydraulic System, Z-Version
7 - Fault finding Hydraulic System, Z-version FAULT PROBABLE CAUSE CONTROL/REMEDY No boom movements when activated. Insufficient hydraulic pressure. Check oil pressure. Check tractor hydraulic oil level. Insufficient oil supply. Oil flow must be 4-21 gpm (15 - 80 l/min.)* Check tractor hydraulic oil level. -
Page 90: Mechanical Problems
7 - Fault finding Mechanical problems Emergency Operation - Hydraulics In case of power failure, the damper control can be operated as follows: 1. Remove plastic cover (A) from valve (B). 2. Pivot valve (B) inward. Emergency Operation - Liquid system In case of power failure, it is possible to operate all functions of the operating unit manually. -
Page 91: Technical Specifications
8 - Technical specifications Dimensions General Info All dimensions, values and weights are depending on mounted options and specific adjustments. Overall Dimensions Eagle™ boom: Model Navigator 3100/3800/4500 Navigator 6200 A - Total length 23’ 2” 24’ 8” B - Total width 11’ 5”... -
Page 92: Weight
8 - Technical specifications Weight Navigator 3100 with Eagle™ boom Empty tank Full tank* Boom Folded in transport Unfolded Total Folded in transport Unfolded Total Width Weight Weight Axle load Hitch load Axle load Hitch load Axle load Hitch load... -
Page 93: Weight (Cont.)
8 - Technical specifications Weight (cont.) Navigator 4500 with Delta Force boom Empty tank Full tank* Boom Folded in transport Unfolded Total Folded in transport Unfolded Total Width Weight Weight Axle load Hitch load Axle load Hitch load Axle load Hitch load Axle load Hitch load... -
Page 94: Wheel And Axle Dimensions
64”-90” 28” 6200 480/80 R46 120” 68”-90” 31” * below wheel axle N/A: Not Applicable Tire Pressure Navigator 3100 Navigator 3800 Navigator 4500 Navigator 6200 Tire size (“) Load index 320/90 R46 148 A8 380/90 R46 156 A8 320/90 R50... -
Page 95: Specifications
8 - Technical specifications Specifications Diaphragm pumps Pump model 364/5.5 1000 51.2 1000 47.6 Pump model 364/10.0 51.2 47.0 Pump model 464/6.5 1000 92.2 1000 78.7 13.8 Pump model 464/12.0 88.2 81.9 13.0 Filters and nozzles Filter mesh width 30 mesh: 0.58 mm 50 mesh: 0.30 mm 80 mesh: 0.18 mm 100 mesh: 0.15 mm... -
Page 96: Materials And Recycling
8 - Technical specifications Materials and Recycling Disposal of the Sprayer When the equipment has completed its working life, it must be thoroughly cleaned. The tanks, hoses and synthetic fittings can be incinerated at an authorized disposal plant. The metallic parts can be scrapped. Always follow local legislation regarding disposal. -
Page 97: Electrical Connections
8 - Technical specifications Electrical Connections Road traffic lights The wiring is in accordance with ANSI/ASAE S279.11. Position Wire color 1. Ground White 2. Work lamps Black 3. LH flashing & turn indicator Yellow 4. Free 5. RH flashing & turn indicator Green 6. -
Page 98: Electrical Schematic For Boom And Work Lights (Dtz Booms)
8 - Technical specifications Electrical Schematic for Boom and Work Lights (DTZ Booms) LEFT RIGHT Input from tractor to activate Sensor for work light Work light Cable to JobCom Boom lights... -
Page 99: Warranty
HARDI® dealer that such equipment is at the time of delivery to such purchaser, free from defects in material and workmanship and that such equipment will be warranted for a period of one year from the time of delivery to the end user, providing the machine is used and serviced in accordance with the recommendations in the Operator’s Manual and is... - Page 100 14. ANY pump replacement MUST be approved by the HARDI® Service Department. 15. Claims under this policy MUST be filed with the HARDI® Service Department within thirty (30) days of when the work is performed or warranty shall be void unless prior arrangements are made.
-
Page 101: Index
Index Index Liquid Chemicals by TurboFiller, 54 Adjustment Powder Chemicals by TurboFiller, 55 3-Way Valve, 80 Rinse Tank, 51 Level Indicator, 79 Through tank lid, 50 Agitation Filters, 22 Before Resuming a Spray Job, 57 Flushing Valve, 17 Main Tank not Empty, 63 Anti-Corrosion Oil, 33 Frame, 15, 81 Before Operation, 33... - Page 102 Index Transmission Shaft Cross Journals, 82 Wear Bushing on Boom Lift, 81 Rinse Tank, 25 Road traffic lights, 95 Roadworthiness, 14 Rubber Dampers, 81 Safety Label explanation, 10 Precautions, 53 SafetyLocker, 30 SmartValve, 16 Speed Transducer for Pump, 79 Spray Gun, 30 Sprayer Use, 14 Spraying Circuit, 74 Storage, 83...
- Page 104 HARDI North America Inc. ® 1500 West 76th St - Davenport, IA 52806 Ph: (563) 386-1730 Customer Service Email: custserv@hardi-us.com Email: info@hardi-us.com Website: www.hardi-us.com...
Need help?
Do you have a question about the Navigator 3100 and is the answer not in the manual?
Questions and answers