Related Manuals for NARGESA MT500 A
Summary of Contents for NARGESA MT500 A
- Page 1 FORGING TWISTING MACHINE MT500 A INSTRUCTIONS BOOK PRADA NARGESA, S.L Ctra. de Garrigàs a Sant Miquel s/n 17476 PALAU DE STA. EULALIA (GIRONA) SPAIN Tel. 972 568085 - Fax 972 568320 www.nargesa.com - nargesa@nargesa.com...
- Page 2 Thank you for choosing our machines...
- Page 3 THERE IS A DVD INCLUDED AS AN ESSENTIAL PART OF THIS BOOK. IT’S GOT THE STEP-BY-STEP PERFORMANCE OF THE MACHINE AND SOME EXAMPLES OF WORKS THAT CAN BE CARRIED OUT WITH IT. INSTRUCTIONS BOOK OF FORGING TWISTING MACHINE MT500 A...
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Page 4: Table Of Contents
5. DETAILED EXPLANATION OF ITS PERFORMANCE ............5.1. Introduction ......................... 5.2. definition of the system ....................5.3. Description of the machine control ................5.4. Equipment performance ....................5.5. Manual mode ......................5.6. Automatic mode ......................INSTRUCTIONS BOOK OF FORGING TWISTING MACHINE MT500 A... - Page 5 8. DEMOSTRATION OF OPERATIONS WITH MOULDS ............8.1. sequence of pictures for the different operations ............9. MAIN STEPS TO FOLLOW FOR A FAST PROGRAMMING OF THE MACHINE ....9.1. Starting screen ......................THECHNICAL ANNEX INSTRUCTIONS BOOK OF FORGING TWISTING MACHINE MT500 A...
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Page 6: Information About The Machine
Si se produce un accidente por negligencia del operario, por no atenerse a las normas de seguridad expuestas en el manual, PRADA NARGESA S.L no se hace responsable. 1.3 Noise caused by the machine In this case noise could be considered as non- existent under normall working conditions. -
Page 7: Description Of The Machine
1.8. Description of safety devices Gears and moveable parts are covered with the exception of the rotary head. INSTRUCTIONS BOOK OF FORGING TWISTING MACHINE MT500 A... -
Page 8: Basic Characteristics Of The Tooling That Can Be Fitted To The Machine
230V input. It is very important to connect properly tha machine to the ground socket. INSTRUCTIONS BOOK OF FORGING TWISTING MACHINE MT500 A... -
Page 9: Transport And Storage
- Temperature from –25ºC to +55ºC or +75ºC for a length of time no longer than 24 h. - It is advisable not to pile up machines or heavy objects on top of them. - Do not disarm for its storage. INSTRUCTIONS BOOK OF FORGING TWISTING MACHINE MT500 A... -
Page 10: Instalment And Starting Up
The final place location for the machine must be estimated counting on the space that the material bar will be occupating while being shaped. 3.4. Periodicity of revisions Check up the oil level every 2000 hours of performance. INSTRUCTIONS BOOK OF FORGING TWISTING MACHINE MT500 A... -
Page 11: Instructions
There are different thick parts and tops in the tooling box to adjust the proper height to fit them. INSTRUCTIONS BOOK OF FORGING TWISTING MACHINE MT500 A... -
Page 12: Detailed Explanation Of Its Performance
2x16 display and a 16 keys keyboard with the following functions. Left turning Right turning Control of manufactured pieces or CNT Escape Programming Definition of square torsion Definition of circle torsion Pull out Memory for pieces INSTRUCTIONS BOOK OF FORGING TWISTING MACHINE MT500 A... -
Page 13: Description Of The Machine Control
In this manual mode it is permitted to turn right and left by using the two buttons mentioned before, so the user can twist the pieces as he likes. Performance is as simple as to press one of the buttons, then the lathe turns until the user quite pressing the button. INSTRUCTIONS BOOK OF FORGING TWISTING MACHINE MT500 A... -
Page 14: Automatic Mode
However it is necessary to point out that in case the extraction operation does not allow to take the piece out easily, it will be necessary to repeat the whole process for programming the torsion. INSTRUCTIONS BOOK OF FORGING TWISTING MACHINE MT500 A... - Page 15 Moreover the user has the possibility to control the number of pieces made with each of the 8 memories that are available For that, when it appears the label Nargesa MT150A, in Stand By or Nargesa MT500A, in Stand By (depending on tha machine that he’s working with), the user should press the button for Control of the fabricated pieces (a label will show up on the display Reading Select Memory.
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Page 16: Using The Equipment
In this moment the machine makes one turn, then it stops to locate its starting point. Then it will take the references according to thgis point. 5.7.3. Machine in StandBy NARGESA MT500A IN STANDBY Picture 3. Screen for StandBy on default. INSTRUCTIONS BOOK OF FORGING TWISTING MACHINE MT500 A... -
Page 17: Left Turning Direction
Picture 6. Screen for right turning 5.7.7. Machine in StandBy NARGESA MT500A IN STANDBY Picture 7. Screen for StandBy on default When the user is not pressing any of the buttons, the machine enters a StandBy. INSTRUCTIONS BOOK OF FORGING TWISTING MACHINE MT500 A... -
Page 18: Programming The Torsion Of One Piece
Picture 11. Starting screen for defining one torsion 5.7.8.2. Confirm the starting point of the torsion The user presses the button for “Programming” DEFINE TORSION POINT Picture 12. Screen to define the kind of torsion INSTRUCTIONS BOOK OF FORGING TWISTING MACHINE MT500 A... -
Page 19: Definition Of The Kind Of Torsion
Piscture 16. The reference shows the current situation of the torsion DEFINE TORSION REFERENCE: 0076 Picture 17. The reference shows the current situation of the torsion Until the piece has reached the desired torsion INSTRUCTIONS BOOK OF FORGING TWISTING MACHINE MT500 A... -
Page 20: Finishing The Torsion
The user presses one of the 8 buttons for “Memory”, where there is a torsion registered FINDING THE STARTING POINT Picture 21. Automatic screen search of the starting point of the selected torsion INSTRUCTIONS BOOK OF FORGING TWISTING MACHINE MT500 A... -
Page 21: Performance Of The Selected Memory
N.P: 01 REF: 0002 Picture 25. The reference indicates de current situation of the torsion STARTS TORSION 1 N.P: 01 REF: 0076 Picture 26. The torsion is finished, it reaches the previously specified reference INSTRUCTIONS BOOK OF FORGING TWISTING MACHINE MT500 A... -
Page 22: Machine In Standby
The user presses one of the 8 buttons for “Memory” according to the memory from which we need to keep control of the manufactured pieces. PIECES M1: 02 CNT TO DELETE Picture 30. Screen for the control of the manufactured pieces INSTRUCTIONS BOOK OF FORGING TWISTING MACHINE MT500 A... -
Page 23: Delete The Counting Of Manufactured Pieces
The user presses the “Escape” button” NARGESA MT500A IN STANDBY Picture 33. Screen for StandBy on default. 5.8. Solutions of problems and emergency situations 5.8.1. Emergency stop EMERGENCY STOP Picture 34. Screen to indicate one emergency stop INSTRUCTIONS BOOK OF FORGING TWISTING MACHINE MT500 A... -
Page 24: Interruption Of Electrical Supply
NARGESA MT500A IN STANDBY Picture 37. Screen for StandBy on default 5.8.2. Interruption of the electrical supply 5.8.2.1. When there was no torsion in process Please, see section: 5.7.1. Activate the machine INSTRUCTIONS BOOK OF FORGING TWISTING MACHINE MT500 A... -
Page 25: When There Was A Torsion In Process
In case it happens the machine will show the following label in order to avoid the other pieces from being manufactured under wrong references. POSITIONING MISTAKE Picture 41. Screen indicating the loss of reference. INSTRUCTIONS BOOK OF FORGING TWISTING MACHINE MT500 A... -
Page 26: Selection Of Language And Model
By pressing the key “Left Turning Key” it will be possible to acceed this menu while the machine is being electrically supplied by the general switch. Once this has been carried out there comes the following infor- mation on screen. SELECTION OF LANGUAGE SPANISH Picture 45. Screen for selecting the language INSTRUCTIONS BOOK OF FORGING TWISTING MACHINE MT500 A... - Page 27 “Right turning” in order to confirm it. When you do that, there will appear one message on screen for initializing the memories to adjust them to the new model and the machine will restart for a correct performance. INSTRUCTIONS BOOK OF FORGING TWISTING MACHINE MT500 A...
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Page 28: Standard Tooling
10mm thickness. Spiral tooling Diam. 220mm Tooling made of steel F1140 to make the second operation of the spiral in flat bar, square or round max 16mm thickness. INSTRUCTIONS BOOK OF FORGING TWISTING MACHINE MT500 A... - Page 29 Tooling to twist square bar 12 and 35mm or 1/4" and 1 1/2" Inches Whitwort Tooling made of treated steel F1140 to make twis- ting in 12x12mm and 35x35mm square bar or 1/4x1/4" and 1 1/2"x1 1/2" Inches Whitwort, in conventional carbon steel. INSTRUCTIONS BOOK OF FORGING TWISTING MACHINE MT500 A...
- Page 30 Tooling for Scrolling 40mm square and Flat bar 50x10 mm or 1 3/4" and 2"x3/8"inches Whitwort Tooling made of treated steel F1140 to make the scrolling in 40x40mm square bar and 50x10mm flat bar or 1 3/4"x1 3/4" and 2"x3/8" inches Whitwort, in conventional carbon steel. INSTRUCTIONS BOOK OF FORGING TWISTING MACHINE MT500 A...
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Page 31: Optional Tooling
Round or square 25 mm 0,400 Kg Oval scrolls die Steel die to make oval scrolls for all kind of railings. Outer diemeter Max. Capacity Weight 240x190 mm Round or square de 16 mm 11 Kg INSTRUCTIONS BOOK OF FORGING TWISTING MACHINE MT500 A... - Page 32 Round 16 mm 35 Kg Baskets tooling Tooling to make all kinds of baskets, different sizes in square or round bars. Max. Capacity Weight 4 Square or round de 12 mm 55 Kg INSTRUCTIONS BOOK OF FORGING TWISTING MACHINE MT500 A...
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Page 33: Demostration Of Operations With Moulds
The pictures are numbered from A to I according to the shapes to each of them. The tooling used in each operation are also indicated according to the photography for each of them. SCROLLING INSTRUCTIONS BOOK OF FORGING TWISTING MACHINE MT500 A... - Page 34 VOLUTES INSTRUCTIONS BOOK OF FORGING TWISTING MACHINE MT500 A...
- Page 35 BELLY TOP RAILING STYLE INSTRUCTIONS BOOK OF FORGING TWISTING MACHINE MT500 A...
- Page 36 BELLY TOP RAILING STYLE INSTRUCTIONS BOOK OF FORGING TWISTING MACHINE MT500 A...
- Page 37 FLAT BENT RINGS INSTRUCTIONS BOOK OF FORGING TWISTING MACHINE MT500 A...
- Page 38 DOUBLE EYE INSTRUCTIONS BOOK OF FORGING TWISTING MACHINE MT500 A...
- Page 39 DOUBLE EYE TO THE LEFT INSTRUCTIONS BOOK OF FORGING TWISTING MACHINE MT500 A...
- Page 40 BENT PIPE UP TO INSTRUCTIONS BOOK OF FORGING TWISTING MACHINE MT500 A...
- Page 41 EDGE SCROLLS INSTRUCTIONS BOOK OF FORGING TWISTING MACHINE MT500 A...
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Page 42: Main Steps To Follow For A Fast Programming Of The Machine
7 - Once the torsion has been made, the user should re- MAKE UNLOCK gister it in one of the 8 memories of the number keys. Then the message below will show up on screen. INSTRUCTIONS BOOK OF FORGING TWISTING MACHINE MT500 A... - Page 43 These two operations are the ones you should be doing so you can make scrolls. INSTRUCTIONS BOOK OF FORGING TWISTING MACHINE MT500 A...
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Page 44: Thechnical Annex
Thechnical annex Forging twisting machine MT500A List of parts Electric map INSTRUCTIONS BOOK OF FORGING TWISTING MACHINE MT500 A... - Page 45 A1. List of parts INSTRUCTIONS BOOK OF FORGING TWISTING MACHINE MT500 A...
- Page 46 A2. Electric map INSTRUCTIONS BOOK OF FORGING TWISTING MACHINE MT500 A...
- Page 47 Annex to electric map For 400V For 230V INSTRUCTIONS BOOK OF FORGING TWISTING MACHINE MT500 A...
- Page 48 3. Complete the form with your details and press Send 4. The window Message Sent confirms your data has been successfully sent to Prada Nargesa SL. Your machine has been registered and has a warranty of three years in total.