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Mountz SDC-24 Operation Manual

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21st Aug, 2017
Operation Manual
Smart Screw Driver SDC-24 / SDC-40
1080 N 11th St - San Jose CA 95112 - mountztorque.com
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Summary of Contents for Mountz SDC-24

  • Page 1 21st Aug, 2017 Operation Manual Smart Screw Driver SDC-24 / SDC-40 1080 N 11th St - San Jose CA 95112 - mountztorque.com...
  • Page 2 1. General safety Rules (English) 2. Specific safety Rules (English) 3. Product 4. Main Feature 5. Screwdriver 5.1 Specification 5.2 Model for SDC-24 Series 5.3 Model for SDC-40 Series 5.4 Auto Speed Change by Torque Setting 5.5 Screwdriver Dimension 6. Controller 6.1 Specification 6.2 Controller Dimension...
  • Page 3 2) Torque Unit P11~18 3) Rotation Speed (Not Recommended) 4) Min. Angle Control for Fastening Quality Monitoring P21~28 5) Max Angle Control P31~38 P41~48 6) Soft Start Setting 7) Free Speed Setting P51~58,P84,P102 29 8) Min. Angle Setting on P21~28 and NG type Selecting 9) Max Angle Setting on P31~38 and OK/NG Verification 10) Output Pin #5 Management (Driver Lock / Angle Count Reset)
  • Page 4 24) Time Limit for Fastening, Loosening & Motor Stall P60~62 25) Error Display Time Setting 26) Beep Sound ON/OFF 27) No Torque Complete Error 28) Fastening Complete Signal Out Time Setting 29) Reverse Lock Setting 30) Trigger Start Setting 31) Reverse Start Setting 32) Bit Socket Tray Program Select 33) Baud Rate Setting of RS232C P115...
  • Page 5 47) Converted Torque Display for Real Time Monitoring P128 P200~207 48) Error History (Except the Pattern Error) P211~218 49) Torque Tuning 50) Others 7.7 Error code 7.8 Preset Number Selecting by Sensor 7.9 Wiring Example of Check Out Signal Output 7.10 Preset # Selecting by 25P I/O Port 7.11 25Pin I/O Port Configuration 7.11.1 25Pin I/O Configuration (I) - for Sensor...
  • Page 6 8. USB Communication 8.1 Port and Cable 8.2 USB driver Install 9. RS-232C Communication 9.1 Connection Cable 9.2 Protocol 9.2.1 Protocol Frame 9.2.2 Communication Control Letters 9.2.3 Command 9.2.4 Check Sum 9.2.5 Details of Command 9.3 Auto Fastening Data Output 10.
  • Page 7 1. GENERAL SAFETY RULES WARNING! Read and understand all instructions. Failure to follow all instructions listed below, may result in electric shock, fire and/or serious personal injury SAVE THIS INSTRUCTIONS 1.1 Work Area Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents.
  • Page 8 your finger on the switch or plugging in tools may result in personal injury. Remove adjusting keys or switches before turning the tool on. A wrench or a key that is left attached to a rotating part of the tool may result in personal injury. Do not overreach.

  • Page 9: Option Accessories

    3. Product It consists of DC Servo screwdriver and controller as a complete system. 1) Standard Item Cable_10P (2m) SDC-24, SDC-40 controller Screwdriver 2) Option Accessories Bit socket Tray AC adapter U-2 Interface converter USB cable (DC24V,1A) 4. Main Feature...

  • Page 10: Specification

    +/- 3% Torque repeatability Dia 4mm half moon Bit size 1/4" Hexagonal or 1/4" Hex Start Remote by I/O, Trigger lever Cable 10P Robot cable 5.2 Model for SDC-24 Series Type Torque Speed (RPM) Kgf.cm Auto change Offset Straight SD120Z SDA120 0.30 ~ 1.50...
  • Page 11 5.3 Model for SDC-40 Series Torque Speed (RPM) Type Auto change Kgf.cm SDA05N 1.00 ~ 5.00 400 - 1000 4mm half moon Automation 1/4" hex SDA09N 1.50 ~ 9.00 300 - 1000 Straight SDA18N 4.0 ~ 18.0 300 - 900 type 1/4"...
  • Page 12 SD400 SD600 SD1500 SD1000 SD18N SD28N 1080 N 11th St - San Jose CA 95112 - mountztorque.com...
  • Page 13 5.5 Screwdriver Dimension ■ Offset Type ( SD120Z, SD200Z, SD300Z ) Ø4.5 Through Bit : Dia.4 x 44L 1080 N 11th St - San Jose CA 95112 - mountztorque.com...
  • Page 14 ■ Straight Type ( SDA120-FV, SDA200-FV, SDA300-FV) 1080 N 11th St - San Jose CA 95112 - mountztorque.com...
  • Page 15 ■ Manual Hand Held Type SD070, SD120, SD200, SD300 Weight SD070 : 260 gr SD120 : 260 gr SD200 : 295 gr SD300 : 295 gr SD400 : 380 gr SD600 : 340 gr SD1000 : 380 gr SD400 SD600 SD1000, SD1500 1080 N 11th St - San Jose CA 95112 - mountztorque.com...
  • Page 16 ■ Manual Hand Held Type ( SD05N, SD09N, SD18N, SD28N ) 1080 N 11th St - San Jose CA 95112 - mountztorque.com...
  • Page 17 6. Controller 6.1 Specification Specification Item SDC-24 series SDC-40 series Rated Input AC120VC or AC220V, 50~60Hz Rated Output DC24V, 5A DC40V, 3A Torque 0.1 ~ 15.0 Kgf.cm 1 ~ 28.0 Kgf.cm Control Speed 100 - 1,000 rpm 300 - 1,000 rpm...
  • Page 18 6.2 Controller Dimension SDC-24 Dimension / Weight 85(w) 210(d) 131.5(h)mm / 1.9 Kg SDC-40 Dimension / Weight 90(w) 230(d) 141.5(h)mm / 2.3 Kg 1080 N 11th St - San Jose CA 95112 - mountztorque.com...
  • Page 19 7. Operation 7.1 LCD Display Details 1) Information of LCD 2) Key Buttons MODE button : Auto, By pressing the MODE button, it circulates Log-in and Parameter mode. Auto means operating. Before parameter mode, password required. Every settings is possible in Parameter mode. 1080 N 11th St - San Jose CA 95112 - mountztorque.com...
  • Page 20 Button Log-in is required for parameter setting with password. Log-in Mode Initial password "0" can be changed on P75. Parameter Mode Cursor shifts up to left at the Parameter mode. Button Select the next preset number(when P115=1 is enable) or Model Auto(Work) Mode no.
  • Page 21 7.2 Parameter Number Group Number Main contents Description 1- 8 Torque Save the target torque from 1-8. 11-18 Rotation speed Save the rotation speed for P1-P8. Min. rotation turn for Save the minimum rotation turn or running time for OK 21-28 OK/NG verification fastening of P1-P8.
  • Page 22 7.3 Preset Number and Parameters The preset numbers from 1 to 8 are effected together with parameter 1~8 for torque, parameter 11~18 for speed, parameter 21~28 for min. angle, parameter 31~38 for max. angle, parameter 41~48 for soft start. 3rd data 5th data 6th data 1st data...
  • Page 23 7.4 Torque, Speed & Angle Setting (I) - by PC Program Set torque, speed & angle on the PC program and upload to the SDC controller, then parameters will be provided to the controller. Please refer the details to the article 10.3 PC program, Smart-Manager.. [ PC program : Smart Manager ] 1080 N 11th St - San Jose CA 95112 - mountztorque.com...
  • Page 24 7.5 Torque, Speed and Angle Setting (II) - on the Front Panel Log-in is required whenever controller power is OFF and ON for choosing parameter mode. Once log-in with password, it displays Log-IN on mode circulation. Password can be changed on P75. All parameters including torque, speed are changed or set in Parameter mode.
  • Page 25 7.6 Details of Each Parameter Numbers 7.6.1 Fastening Setting 1) Torque Number Unit Range Initial Different depending on P1~8 0.01 (Kgf.cm) Model Each numbers from P1 to 8 contains the torque value for Preset # 1 to Description 8. The value of parameter 1 is the target torque saved in Preset # 1. Torque unit can be selected on P10.
  • Page 26 4) Min. Angle Control for Fastening Quality monitoring Number Unit Range Initial P21~28 0.1 turn 0 ~ 30.0 Minimum angle can be set as a threshold point for fastening quality control by different setting on P78. "0" : No use "0.1~30.0" : Value of rotating angle (turn) P78 Min angle control setting should be one of below 0 : No use 1 : No torque up after Min angle on P78 - Er330...
  • Page 27 5) Max Angle Control Number Unit Range Initial P31~38 0.1 turn (36°) 0 ~ 30.0 "0" : No use "0.1~30.0" : Value of rotating angle (turn) Function #1 Angle control stop and verify OK P79 Max angle control setting should be "...
  • Page 28 6) Soft Start Setting Number Unit Range Initial P41~48 1 ms 0 ~ 300ms Soft start time to the target speed is selectable from 0 - 300ms for each preset #. Description time 7) Free Speed Angle Setting Number Unit Range Initial P51~58...
  • Page 29 Number Unit Range Initial P102 0 or 1 Free speed setting Description 0 : Disable 1 : Enable 8) Min. Angle Setting on P21~28 and NG type Selecting Number Unit Range Initial 0 ~ 3 Select one of following type of NG with Min. angle setting on P21~28 "0"...
  • Page 30 10) Output Pin #5 Management ( Driver Lock / Angle count reset ) Number Unit Range Initial 0 or 1 During the operation of a driver, the function on pin#5 can be chosen. Description “0” : Driver Lock(stop operating) “1” : Angle count reset to 0 turn In/Out for PLC (1) should be selected on P20.
  • Page 31 Number Unit Range Initial P63~73 P63 Screw Seating Point ( Factory setting : 50 % ) Setting : 10 ~ 90 % of the target torque P64 P1 setting in A2 process ( Factory setting : 40 % ) Setting : 10 ~ 60 % of the target torque P65 P2 setting in A2 process ( Factory setting : 60 % ) Setting : 40 ~ 80 % of the target torque P66 P3 setting in A2 process ( Factory setting : 80 % )

  • Page 32: Advanced Function

    7.6.3 Advanced Function 14) Free Reverse Rotation Free Reverse Rotation Number Unit Range Initial 0 ~ 255 Free reverse rotation is available for screw tightening process by selecting one or more preset #. Free reverse rotation angle can be set on P98 Selecting preset# on the front panel of controller, key in the numeric numbers as below for each preset# Preset #1 : 1...
  • Page 33 Number Unit Range Initial P100 0 or 1 Selectable Free reverse rotation ( Enable/Disable ) Description 0 : Disable 1 : Enable Number Unit Range Initial P101 0 ~ 1,000 Free reverse rotation speed setting Description 0 : No use 1 ~ 1,000 : Free reverse speed 15) Engaging Torque Detection Setting Number...
  • Page 34 Number Unit Range Initial P108 0 ~ 255 Engaging torque detection is available for screw tightening process by selecting one or more preset #. Selecting preset # on the front panel of controller,??key in the numeric numbers as below for each preset # Preset #1 : 1 Preset #5 : 16 Preset #2 : 2...
  • Page 35 16) Auto Reverse Setting Extra rotation section after turn complete Number Unit Range Initial P110 0 or 1 Auto reverse rotation after tightening process Enable/Disable Description 0 : Disable 1 : Enable Number Unit Range Initial P111 0 ~ 1,000 Auto reverse rotation speed setting Description 0 : No use...

  • Page 36: Controller Setting

    Number Unit Range Initial P114 turn 0 ~ 255 Auto reverse feature is available after screw tightening process by selecting one or more preset #. Selecting preset # on the front panel of controller, key in the numeric numbers as below for each preset # Preset #1 : 1 Preset #5 : 16 Preset #2 : 2...
  • Page 37 18) FND Display ( for FND version-produced before march, 2014 only ) Number Unit Range Initial 1 ~ 5 One of 5 types of display can be selected. "1" : Preset no. + Speed Example) --> Preset #1- 1,000rpm "2" : Preset no. + Torque [Stop] ↔ Speed [Running] Example) ->...

  • Page 38: Torque Compensation

    20) Torque Compensation Number Unit Range Initial 90 ~ 110% Output torque can be decreased or increased between -10% to +10% for all preset #. This torque tuning value is saved in controller, not in driver. Be careful tuning value when replace the screwdriver. Description 21) COM port select Number...
  • Page 39 23) Converted Torque Limit Number Unit Range Initial 0 ~ 25 If the converted torque is over than the setting value(%), NG (Er 335) will be displayed Description "0" : No use " ±25%" : +/- tolerance limit from target 24) Time Limit for Fastening, Loosening and Motor Stall Number Unit...
  • Page 40 26) Beep Sound ON/OFF Number Unit Range Initial 0 or 1 The beep sound can be off Descr i tion 0 : OFF 1 : ON 27) No Torque Complete Error Number Unit Range Initial 0 or 1 If operator releases the trigger lever and stops operation of screwdriver after screw seating point without completing cycle, Description it gives an error alarm...
  • Page 41 30) Trigger Start Setting (Hand held driver only) Number Range Initial 0 ~ 1 Trigger ( ) start Enable/Disable with start lever Until the fastening complete, a driver keeps rotating even if a lever is released. Description 0 : Disable 1 : Enable 31) Reverse Start Setting (Hand held driver only)
  • Page 42 33) Baud Rate Setting of RS232C Number Unit Range Initial 0 ~ 3 Baud rate of RS232C is selectable. 0 : 9,600 bps Description 1 : 19,200 bps 2 : 38,400 bps 3 : 57,600 bps 34) Preset # Selecting by Front Panel Key Number Unit Range...
  • Page 43 7.6.5 Screw Counter Setting 35) Count Start(IN) & Finish(OUT) Signal Type I Number Unit Range Initial 0 ~ 3 For monitoring and qualifying the number of screws, SDC should receive the count START signal and STOP(Finish) signal in some application. SDC provides the count complete signal out when it reaches to the target number.
  • Page 44 37) COUNT Complete Signal Type at Count Port (pin 20) Number Unit Range Initial 0 ~ 3 Select the type of Count complete signal output on P20 of 25P I/O port. Description "0" : It provides 500ms of pulse type count complete signal after fastening all set numbers.
  • Page 45 38) Middle Count Number Setting Number Unit Range Initial 0 ~ 99 When the count number reaches to the Middle count number, count complete signal OUT becomes ON till the total count is completed. Description Signal types on P82 are ignored on this feature. "0"...

  • Page 46: Model Setting

    7.6.6 Model Setting 41) Screw Count Number Setting for Each Model Number Unit Range Initial P130~137 0 ~ 99 Screw numbers on each model 1 to 8 is saved on P130 to 137. P130 : Screw # of Model 1 P131 : Screw # of Model 2 P132 : Screw # of Model 3 P133 : Screw # of Model 4...

  • Page 47: Driver Setting

    43) Auto Sequence Enable/Disable Number Unit Range Initial P139 0 or 1 Total 20 preset # can be programed for automatic sequential fastening Description when Model feature on P138 is enabled. "0" : Disable "1" : Enable 7.6.7 Driver Setting 44) Initial Preset # Display on the Front Panel Number Unit...
  • Page 48 46) Parameter Initialization to Factory Setting Number Unit Range Initial 0 or 77 Key in "77" on P76 and press Enter button. All parameters come back to the factory setting. Description To use and clear error, SDC should be reset. When different model of driver is connected, SDC should be rest on P76.
  • Page 49 49) Torque Tuning Number Unit Range Initial P211~218 -10~+10% When the values of target torque and converted torque are different, it can compensate each presets for the differences. Each compensation is saved at controller. If connected driver is changed, converted torque could be different.
  • Page 50 7.7 Error Code 1) System Error code Error Description How to reset When the power of controller is ON, the current offset is out of range. AD offset error RESET button Reset and retry booting. If failed, repair is required SMPS Fault by Overload protection over 8A on SMPS Power Off →On...
  • Page 51 2) Pattern Error code Error Description How to reset Auto reset after Fastening time limit Over the fastening time limit on P60 set time Loosening time Auto reset after Over the loosening time limit on P61 limit set time Angle limit during Angle is over the setting limit on P73 ramp-up during ramp-up.
  • Page 52 7.8 Preset Number Selecting by Sensor The 8 sensor on U-2 Interface Box are linked to each 8 preset numbers through 25P I/O interface. These ports are designed for sensors to be wired directly. When the sensor 1 is activated, the preset no.1 is selected accordingly. The configuration of 25P I/O port is different by the setting on P20.
  • Page 53 7.9 Wiring example of check out signal output The pin no.4 (status check out signal) of each sensor port 1 to 8 is useful to check which preset number is selected by the LED, if LED is wired. The LED will require the external or internal DC power source for lighting.
  • Page 54 7.10 Preset Number Selecting by 25P I/O Port The 25P I/O port is useful interface with the PLC. The PLC can select one of the 8 preset numbers through 3 pins. It cannot be used together with the direct sensor port. For selecting a parameter using 25P I/O port, choose "1", “3”...
  • Page 55 7.11.1 25 PIN I/O Configuration (I) - for Sensors (Selecting Preset #) [ P20 Setting ] " 0 " : Torque Selector by Sensor PIN no. Conf IN / OUT ation Torque select IN1 Torque select IN2 Torque select IN3 Torque select IN4 Torque select IN5 INPUT...
  • Page 56 7.11.2 25P I/O Configuration (II) - for PLC [ P20 Setting ] " 1 " : Remote Control I/O for PLC “ 3 “ : Remote Control I/O for PLC (Except Pin no.4 and no.6) “ 5 “ : Remote Control I/O for PLC (Except Pin no.4-by manual operation) PIN no.
  • Page 57 7.11.3 25P I/O Configuration (III) – for Sensor + PLC Torque selector by Sensor (Input) + PLC (Output) [ P20 Setting ] - " 2 " : Combined PIN no. Configuration IN / OUT Torque select IN1 Torque select IN2 Torque select IN3 Torque select IN4 Torque select IN5...
  • Page 58 Output COM Input COM 7.11.4 25P Interface Schematic – INPUT [P20] “2 ” [P20] “3 ” (Except Pin #4 & #6 but by driver lever & switch) 1080 N 11th St - San Jose CA 95112 - mountztorque.com...
  • Page 59 7.11.5 25P Interface Schematic - OUTPUT [P20] “1 ” PLC [P20] “2 ” [P20] “3 ” 1080 N 11th St - San Jose CA 95112 - mountztorque.com...
  • Page 60 7.11.6 Wiring of the Alarm Signal to the Tower Lamp 7.11.7 Error Code Pin Composition on 25P Output _ [P20] "1”PLC Error code pin 10 pin 11 pin 12 pin 13 114,115,200,201 330, 333 300, 301 1080 N 11th St - San Jose CA 95112 - mountztorque.com...
  • Page 61 7.12 25PIN I/O Timing Chart 1) Fastening OK 2) Fastening NG 1080 N 11th St - San Jose CA 95112 - mountztorque.com...
  • Page 62 7.13 Built-in Screw Counter (PATENT) The screw counter has two basic features. ① Fastening quality verification (OK/NG) ② Monitoring the number of screws and verification OK/NG It has the additional features as below; 4 different type of Count Start and Finish signals. (selectable) ②...
  • Page 63 E r 3 3 1 2) Fastening NG ( Angle lapse ) Error Code Display : If the driver reaches to the target torque before the Min. angle setting on P21 ~ 28, it is NG. ( Angle lapse ) Even the torque reaches to the target, the screw is not fastened enough.
  • Page 64 7.13.2 Count Start & Stop signal to SDC (parameter P80) For SDC to verify the missing screw, it require two basic signals ; Count start and stop. It will count the number of screw with Start signal, and verify OK as soon as it reach to the target number, or NG with Stop signal when the number of fastened screw is less than the target.
  • Page 65 2) One continuous pulse type signal (select "1" on P80 ) It starts counting the screw number from the ON signal edge and keep counting on ON status. If the number reaches to the target on ON status, it provides the Count complete OK out signal.
  • Page 66 3) One Pulse Type Signal ( select "2" on P80 ) It starts counting number of screw on receipt of pulse signal. There is no Count Stop signal. When the counting reaches to the target, it will provide the count complete OK output signal.
  • Page 67 4) Two Pulse Type Signal ( select "3" on P80) As shown the picture below, there are two pulse type signals. The left one is for Count Start and the right one is for Count stop signal. The right one detects work piece moving out of work area for verifying NG.
  • Page 68 7.13.3 Wiring of Count Start & Stop 1) Count Start & Stop signal through U-2 Interface Box U-2 Interface Box is very useful to connect sensors or switches for selecting preset #. ■ Example) Sensor for workpiece OUT 1080 N 11th St - San Jose CA 95112 - mountztorque.com...
  • Page 69 2) Direct Wiring to 25P I/O Interface Port 1080 N 11th St - San Jose CA 95112 - mountztorque.com...
  • Page 70 7.13.4 Operation of Screw Counter on SDC The screw counter function of SDC controller can be used as a single fastening quality monitoring devic arameter Setting for Single ■ P parameter no. Setting Key in the min on P21 to 28 for fastening imum angle Optional OK of Preset no.
  • Page 71 7.13.5 FND Display for Counter Mode ( select "4" on P29 ) (for FND version only) ④ Screw number remaining ③ Counter mode ② Total screw number set ing OK ① Error display 0V(-) or Power 24V(+) 7.13.6 FND Display for Model Selecting ( for FND version with firmware v1.06 or lower ) ⑤...

  • Page 72: Usb Communication (Option)

    8. USB Communication (Option) SDC controller has the built-in RS232-USB converter. It has the USB com port which is converted from basic RS-232C protocol communication. To use USB com port, select "USB" on P49.(=0) 8.1 Port and Cable USB COM Cable [A-B] type 1.8M (code number 518-0020) 8.2 USB Driver Installation Before driver installation on PC, disconnect the USB cable.
  • Page 73 9. RS-232C Communication The SDC controller has one RS-232C communication port. Operator should choose one of communication port between USB or RS-232C on P49. These two communication ports cannot be used together at same time. The initial value is 1, RS232C. 9.1 Connection 1) Select RS232 on P49.
  • Page 74 9.2 Protocol 9.2.1 Protocol Frame - Baud rate : 38400 BPS - Data bit : 8bit - Parity : None - Stop Bits : 1 9.2.2 Communication Control Letter Name Word Description Packet start It means Packet start at the first of the message. Packet finish It means Packet end at the last of the message.

  • Page 75: Command Details

    9.2.4 Check Sum(BCC) It adds all binary numbers within Check sum range and converts to 1 Byte of ASCII code. The "36H" is Check sum result (BCC) at the example below. The hexadecimal of the last Data number, 6 of 146 is 36. Example) BCC ETX ----ASCII Code...
  • Page 76 2) Parameter Data Request and Response 1 : Parameter no. / ex) key in "001", it means the parameter no. P1. 2 : Torque value of preset #1 in 4 digits ( 0000 - 9999 ) Example) “0150” for 1.5 Kgf.cm in SD120 selected 1080 N 11th St - San Jose CA 95112 - mountztorque.com...
  • Page 77 3) Save Parameter Data 1 : Parameter no. / ex) key in "001" which means the parameter no. P1 2 : Torque value of preset #1 in 4 digits ( 0000 - 9999 ) Example) "0100" for 1.0 Kgf.cm in SD120 selected 4) Monitoring Data Request ■...
  • Page 78 5) Torque Graph Data Request ** Request is required on every 500mS. If there is no request in 1 sec, torque graph data output will be canceled. 1. Packet start 2. Command (G : Torque Graph data request) 3. Data type : Current(C), Torque(T) 4.
  • Page 79 6) Screwdriver Information Data Request and Response 1 : Driver Parameter no. / ex) key in "001", it means driver parameter is no.1. 2 : Version value in 4 digits ( 0000 - 9999 ) Example) "1009" for version 1.00.9 1080 N 11th St - San Jose CA 95112 - mountztorque.com...
  • Page 80 7) Driver LOCK (L) Transmission Data (0 ~ 3) BCC ETX 1 : This command performs a locking function to prevent the rotating an electric screwdriver, such as, for emergency stop. If SDC power on again, this feature is turned off. 2 : Data ( 0: Release lock, 1: Two-way lock,...
  • Page 81 9.3 Auto fastening data output If selecting “Enable” on P30 ( =1, auto fastening data output ), then every fastening data will be out at every events through RS-232( or USB ) without data request command. The output data consists of 13 fastening information as below; Each data is divided by comma(,) between data.

  • Page 82: Software Installation

    10. PC communication Software, Smart-Manager (for MS Windows) With free PC communication software, Smart-Manager, it is easy to set the parameters including torque, speed, fastening monitoring and quality control. 10.1 Software Installation - PC Operating System : MS Windows ( 2000, XP, Vista, 7 and 10 ) - Display : 1024 x 768 ( Optimized ) The Hi-Manager software requires MS Dot Net framework v 4.0 or higher on your OS before installation.
  • Page 83 If the information of Controller and Driver is indicated on the opening page as below, it means the communication is successful. 1080 N 11th St - San Jose CA 95112 - mountztorque.com...
  • Page 84 10.3 Parameter setting on Smart-Manager 1) Fastening Setting ( SDC Setting --> ) - Selection the torque unit must precede before setting other parameters. Otherwise, all parameters can be changed to the factory setting. After click the button “Change”, the power of SDC should be off and on.
  • Page 85 2) Fastening Sequence Setting (Profile of fastening process) ** Refer to 7.6 Parameter details 3) Advanced Function Setting (Fastening process) 1080 N 11th St - San Jose CA 95112 - mountztorque.com...
  • Page 86 4) Screw Count Setting 5) Multi Sequence Setting ( SDC Setting --> ) ** Mode A, B comes after preset # 8 with displaying of mA, mB on SDC. Fastening OK signal outputs after sequence completes and torque up signal after each fastening step. 1080 N 11th St - San Jose CA 95112 - mountztorque.com...
  • Page 87 ※ Detailed Explanation of JUMP, COU T VALUE=A, SUB IF(A) Commands ■ Example of Multi Sequence Program The multi sequence starts from STEP 1 in a low. The above multi sequence shows 10 times repeat of STEPs from step 2 to 7, and finishes a cycle completely.
  • Page 88 6) Driver ++ Setting 7) Real-time Monitoring Data ** Monitoring starts pushing “Start” button and monitored data can be saved as CSV f rmat. 1080 N 11th St - San Jose CA 95112 - mountztorque.com...
  • Page 89 8) Real-time Monitoring for Torque or Angle Curve ■ Torque curve - Data sampling rate : 5, 10, 15mS ( selectable ) - Data and graph can be saved as a file. (*.cgd ). - Graph data selection : Torque, current or angle ( selectable ) ■...
  • Page 90 9) Screw Count Monitoring – Single 1080 N 11th St - San Jose CA 95112 - mountztorque.com...
  • Page 91 Program Version vs. Controller Firmware Version Smart-Manager Use the right match of the version between controller & Smart-Manager. Date Version SDC Firmware file Smart-Manager 2012.01.30 V1.02.5 SDC_V1.02.5_120130.out SmartManager1.02.5 2012-02-02 V1.02.6 SDC_V1.02.6_120202.out 2012-03-08 V1.02.8 SDC_V1.02.8_120308.out SmartManager1.02.8 2012-03-12 SmartManager1.02.9 2012-03-27 V1.03.0 SDC_V1.03.0_120327.out SmartManager1.03.0 2012-04-06 V1.03.3...
  • Page 92 Date Version SDC Firmware file Smart-Manager 2013-12-26 V1.09.0 SDC_V1.09.0_131226_forFND.out SmartManager1.09.0 SDC_V1.11.0_140218.forFND.out 2014-02-18 V1.11.0 SmartManager1.10.0 SDC_V1.11.0_140218_forLCD.out SDC_V1.11.1_140306_forFND.out 2014-03-06 V1.11.1 SDC_V1.11.1_140306_forLCD.out SDC_V1.11.2_140306_forFND.out 2014-03-06 V1.11.2 SDC_V1.11.2_140306_forLCD.out 2014-06-03 V1.12.0 SDC_V1.12.0_140603_forFND.out 2014-06-11 V1.12.2 SDC_V1.12.2_140611_forLCD.out SDC_V1.13.0_140903_forFND.out 2014-09-03 V1.13.0 SDC_V1.13.0_140903_forLCD.out SDC_V1.14.0_140912_forFND.out 2014-09-12 V1.14.0 SDC_V1.14.0_140912_forLCD.out 2014-09-19 V1.14.1 SDC_V1.14.1_140919.forLCD.out SDC_V1.15.0_140930_forFND.out 2014-09-30 V1.15.0...
  • Page 93 Date Version SDC Firmware file Smart-Manager 2016-11-14 V1.22.0 SDC_V1.22.0_161114_forLCD.out 2016-11-24 V1.22.0 SmartManager1.16.3 2016-12-07 V1.23.0 SDC_V1.23.0_161207_forLCD.out SmartManager1.16.4_161207 2016-12-14 V1.23.0 SDC_V1.23.0_161207_forLCD.out SmartManager1.16.4_161214 2016-12-15 V1.23.0 SmartManager1.16.4_161215 2017-01-25 V1.24.0 SDC_V1.24.0_170125_forLCD.out SmartManager1.16.6_170125 2017-02-06 V1.24.0 SmartManager1.16.5_170206 1080 N 11th St - San Jose CA 95112 - mountztorque.com...
  • Page 94 - Parameter Changing History 2012.12.27 V1.06 Added parameters - P51~58 : Free speed angle setting - P84 : Free speed setting before screw seating - P85 : Preset # selecting for Free reverse rotation before screw tightening process - P90 : Screw count number - P91 : Reverse rotation Lock in hand held screwdriver - P92 : Trigger(pulse signal) start by Lever in hand held screwdriver - P93 : Reverse start by Forward/Reverse switch in hand held screwdriver...

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Sdc-40

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