BORCAD Medical AVE 2 Service Manual
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BORCAD Medical AVE 2 Service Manual

Birthing bed
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BIRTHING BED AVE 2
SERVICE MANUAL
Project
BIRTHNING BED AVE 2 SERVICE MANUAL
Date
06-2017
Version
1.2
1

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Summary of Contents for BORCAD Medical AVE 2

  • Page 1 BIRTHING BED AVE 2 SERVICE MANUAL Project BIRTHNING BED AVE 2 SERVICE MANUAL Date 06-2017 Version...
  • Page 2 Birthing bed AVE 2 - Service Manual Author: BORCAD Medical, a. s. Relating links: www.ave2.eu, www.borcadmedical.com Version: 1.2 Date of print: 06-2017 Copyright © BORCAD Medical, a. s., 2017 ® Translation © Language Partners - Translations & Interpeting s.r.o. All rights reserved.

  • Page 3: Table Of Contents

    Block Diagram of Connecting the Control Box for a 120VAC Set ......24 6.2.6. Transformer ........................25 6.2.6.1. Transformer for 230VAC ................... 25 6.2.6.2. Transformer for 120VAC ................... 25 6.2.7. Battery ........................... 26 Project BIRTHNING BED AVE 2 SERVICE MANUAL Date 06-2017 Version...
  • Page 4 6.8.3.2.1. Calibration of the accelerometer ................54 6.8.4. Interfaces in the Side Rails ................... 55 Troubleshooting ......................56 7.1. Resetting the Bed ....................56 7.2. Acoustic Signalling ....................56 7.3. Non-Functioning Actuator ...................57 Project BIRTHNING BED AVE 2 SERVICE MANUAL Date 06-2017 Version...

  • Page 5: Caution

    - which may be repaired by servicing staffs according to the manufacturer’s consideration - are available with the manufacturer at your request. Project BIRTHNING BED AVE 2 SERVICE MANUAL Date 06-2017 Version...

  • Page 6: Identification Of The Product

    2. Identification of the Product The label is situated on the tube of the upper frame, at the back. Borcad Medical a.s. label Linet spol. s.r.o. label – 5 5. Project BIRTHNING BED AVE 2 SERVICE MANUAL Date 06-2017 Version...

  • Page 7: Product Label Layout

    Voltage system max power consumption Int. operating interval (max. 2min operate/min.18min standstill) level of IP protection Class category of medical device Informative Pictograms 2.1.1. Meaning of REF number Project BIRTHNING BED AVE 2 SERVICE MANUAL Date 06-2017 Version...

  • Page 8: Colour Options

    For example: int 10 / 20 means that if using / positioning a product for 10 minutes permanently, it’s necessary then to wait for other 20 minutes to start using / positioning the product again. Project BIRTHNING BED AVE 2 SERVICE MANUAL Date 06-2017 Version...
  • Page 9 Designation according to Directive ES 2002/96/ES (Directive making provisions for old electric and electronic devices). Symbol for: “Not to dispose the product of putting it to communal waste-collecting points for old electric devices“. Project BIRTHNING BED AVE 2 SERVICE MANUAL Date 06-2017 Version...
  • Page 10 Liquid crystal display Information technologies Personal computer Unit of sound intensity Unit of pressure Frequency unit in the SI system Electromagnetic compatibility High-frequency Medical device CISPR International Commission for Radio Frequencies Project BIRTHNING BED AVE 2 SERVICE MANUAL Date 06-2017 Version...

  • Page 11: Parameters

    Lower than 65 dB (A) Nominal value of the fuse in the control unit (220-240V) T 3.15 AL_250V Nominal value of the fuse in the control unit (100-120V) 6.3 AL_125V Project BIRTHNING BED AVE 2 SERVICE MANUAL Date 06-2017 Version...

  • Page 12: Electrical Parameters

    Battery type for the wireless foot controller LR14 (1.5 V) 3.3. Operation Conditions Ambient temperature +10° - +40° 30 – 75% Relative air humidity 700 – 1060 hPa Air pressure in the area Project BIRTHNING BED AVE 2 SERVICE MANUAL Date 06-2017 Version...

  • Page 13: List Of Components

    13. Control light for power supply 14. Holder for infusion stand 15. Hand grips 16. Side-rails with electric control panel 17. Central brake 18. Manual CPR levers 19. Calf support 20. Detachable bed-head (accessories) Project BIRTHNING BED AVE 2 SERVICE MANUAL Date 06-2017 Version...

  • Page 14: List Of Tools And Equipment For Servicing The Bed

    Set of screws Set of wrenches Set of socket-head bits Set of torx bits Set of hex keys Knee Set of pliers Torque wrench Hammer, plastic mallet Tape measure Multi-meter Project BIRTHNING BED AVE 2 SERVICE MANUAL Date 06-2017 Version...

  • Page 15: Components

    2. Seat-section area 3. Back-section area 4. Silicon pin 40mm 5. Silicon pin 25mm 6. Identification label of the upholstered section 7. Head-rest belt 8. Lath to secure the head rest Project BIRTHNING BED AVE 2 SERVICE MANUAL Date 06-2017 Version...

  • Page 16: Upholstery Of The Foot Section

    1. Upholstery identification label 2. Silicon pin 40mm 6.1.3. Upholstery of the Leg Rests 1. Left leg rest 2. Right left rest 3. Plate to catch the upholstery to the leg rest Project BIRTHNING BED AVE 2 SERVICE MANUAL Date 06-2017 Version...

  • Page 17: Exchanging The Upholstery Of The Leg Rest

    1. Click off the plate for fixing the upholstery from RAPID pin. (Picture 6.1.3.1.) 2. Push the upholstery down towards the seat section and remove the upholstery. (Picture 6.1.3.2.) Picture 6.1.3.1. Picture 6.1.3.2 Project BIRTHNING BED AVE 2 SERVICE MANUAL Date 06-2017 Version...

  • Page 18: Undercarriage

    7. Covers of the control box and batteries 8. Box for putting the control box, transformer and batteries 9. Control box 10. Transformer 11. Battery 12. Cover of the column cables Project BIRTHNING BED AVE 2 SERVICE MANUAL Date 06-2017 Version...

  • Page 19: Castors And Control Pedals Of Brakes And Direction Lockout

    6.2.1. Castors and Control Pedals of Brakes and Direction Lockout 1. Castor R150 with brake 2. Castor R150 with brake and direction lockout 3. Castor R150 – for free movement Project BIRTHNING BED AVE 2 SERVICE MANUAL Date 06-2017 Version...

  • Page 20: Power Supply Cable

    6.2.2. Power Supply Cable 6.2.3. Electrical Fuses For 230VAC: 2x T 3.15AL; 250V; 5x20mm For 120VAC: 2x T 6.13AL; 120V; 5x20mm Project BIRTHNING BED AVE 2 SERVICE MANUAL Date 06-2017 Version...

  • Page 21: Box For Putting The Control Box, Transformer And Batteries

    6.2.4. Box for Putting the Control Box, Transformer and Batteries Project BIRTHNING BED AVE 2 SERVICE MANUAL Date 06-2017 Version...

  • Page 22: Control Box

    8. BAT-Baterry Seat section actuator do not connect into another actuator connector! If the seat section actuator is connected into a different one, the seat section actuator might be damaged! Project BIRTHNING BED AVE 2 SERVICE MANUAL Date 06-2017 Version...

  • Page 23: Block Diagram Of Connecting The Control Box For A 230Vac Set

    6.2.5.2. Block Diagram of Connecting the Control Box for a 230VAC Set Project BIRTHNING BED AVE 2 SERVICE MANUAL Date 06-2017 Version...

  • Page 24: Block Diagram Of Connecting The Control Box For A 120Vac Set

    6.2.5.3. Block Diagram of Connecting the Control Box for a 120VAC Set Project BIRTHNING BED AVE 2 SERVICE MANUAL Date 06-2017 Version...

  • Page 25: Transformer

    Irreversible thermal fuse: temperature of switching: (part of battery wiring) Accessories: 1 piece of pressure plate; 2 pieces of rubber From the top view: place the primary-winding output to the left of the secondary one. Project BIRTHNING BED AVE 2 SERVICE MANUAL Date 06-2017 Version...

  • Page 26: Battery

    6.2.7. Battery 1. Thermal fuse of the batteries – irreversible (130°C) 2. Emergency fuse 25A, 32V 3. Connector for connecting the cable from the control box Project BIRTHNING BED AVE 2 SERVICE MANUAL Date 06-2017 Version...

  • Page 27: Under-Light Of The Bed

    6.2.8. Under-Light of the Bed 1. Under-light of the bed; right one 2. Under-light of the bed; left one For getting connected to the control box, see Chapter 6.2.5.1. Project BIRTHNING BED AVE 2 SERVICE MANUAL Date 06-2017 Version...

  • Page 28: Infusion Stand Holders

    6.2.9. Infusion Stand Holders 1. Right one 2. Left one Project BIRTHNING BED AVE 2 SERVICE MANUAL Date 06-2017 Version...

  • Page 29: Lift Column

    6.3. Lift Column The lift column includes also the following important parts: 1. Column profiles 2. Column actuator(1/3) 3. Actuator flange 4. Console for a bundle of cables Project BIRTHNING BED AVE 2 SERVICE MANUAL Date 06-2017 Version...

  • Page 30: Disassembling The Lift Column

    3. Unbolt the interface cover from beneath of the upper frame (Picture 6.3.1.3) 4. Unbolt the cable-attaching part (Picture 6.3.1.4) and disconnect all the connectors of the interface. Picture 6.3.1.3 Picture 6.3.1.4 Project BIRTHNING BED AVE 2 SERVICE MANUAL Date 06-2017 Version...
  • Page 31 6. Unbolt the consoles for cables from beneath of the upper frame. (Picture 6.3.1.6) Picture 6.3.1.5 Picture 6.3.1.6 7. Fix the upper frame holder. (Picture 6.3.1.8.) 8. Unbolt the console for a bundle of cables. (Picture 6.3.1.7) Picture 6.3.1.7 Picture 6.3.1.8 Project BIRTHNING BED AVE 2 SERVICE MANUAL Date 06-2017 Version...
  • Page 32 It will tend to fall down! That is why you have to secure it against falling. 12. Hold the frame and unscrew the actuator flange. (Picture 6.3.1.12) During this step, the upper frame is generally loosen! Picture 6.3.1.11 Picture 6.3.1.12 Project BIRTHNING BED AVE 2 SERVICE MANUAL Date 06-2017 Version...
  • Page 33 14. Brake the bed and turn it to the left side (Picture 6.3.1.15). Support the frame for better manipulation 15. Remove the cable cover. (Picture 6.3.1.16) Picture 6.3.1.15 Picture 6.3.1.16 Project BIRTHNING BED AVE 2 SERVICE MANUAL Date 06-2017 Version...
  • Page 34 18. Unbolt the attachment of the column profile to the undercarriage frame (Picture 6.3.1.19) During this step, the column gets generally loosen and it must be held for a while not to fall down! Picture 6.3.1.19 19. Remove the lift column. Project BIRTHNING BED AVE 2 SERVICE MANUAL Date 06-2017 Version...

  • Page 35: Upper Frame

    5. Placing the upper-frame interface 6. Console for fastening to the lift column 7. Placing the pin of the foot section 8. End switch of the foot section (Trendelenburg anti collision protection) Project BIRTHNING BED AVE 2 SERVICE MANUAL Date 06-2017 Version...

  • Page 36: Leg Rest

    4. Arm of the leg rest 6.5.1. Disassembling the Leg Rests 1. Unbolt the locking part of the pin (Picture 6.5.1.1) 2. Pull the pin out (Picture 6.5.1.2) Picture 6.5.1.1 Picture 6.5.1.2 Project BIRTHNING BED AVE 2 SERVICE MANUAL Date 06-2017 Version...

  • Page 37: Calf Supports

    Get the screws – number 7 - tight or loose and try the movement. Set the accurate tightness - the calf support has to be resistant to the pressure of calf, when the calf support controller is not pressed. Project BIRTHNING BED AVE 2 SERVICE MANUAL Date 06-2017 Version...

  • Page 38: The Loading Area

    6.6. The Loading Area The loading area comprises the following parts: 1. Foot section 2. Seat section 3. Back section Project BIRTHNING BED AVE 2 SERVICE MANUAL Date 06-2017 Version...

  • Page 39: Foot Section

    - 5. Control heads of the gas spring - 6. Bowden parts of thin cables - 7. Adjusting the tightening of thin cables - 8. Control levers of the foot section Project BIRTHNING BED AVE 2 SERVICE MANUAL Date 06-2017 Version...

  • Page 40: Composition Of Placing Gas Springs

    1. Pin to lock end positions of the foot section 2. Opening to catch the thin cable 3. Arresting house to secure the back end position of the foot section Project BIRTHNING BED AVE 2 SERVICE MANUAL Date 06-2017 Version...

  • Page 41: Composition Of The Foot-Section Control Part

    6.6.1.2. Composition of the Foot-Section Control Part Project BIRTHNING BED AVE 2 SERVICE MANUAL Date 06-2017 Version...

  • Page 42: Seat Section

    2. Remove the e-ring and a washer from the pin of the seat-section actuator (from the seat-section side) (Picture 6.6.2.1.1) 3. Remove the pin of the seat-section actuator (Picture 6.6.2.1.2) Picture 6.6.2.1.1 Picture 6.6.2.1.2 Project BIRTHNING BED AVE 2 SERVICE MANUAL Date 06-2017 Version...
  • Page 43 7. Pull out the washers (Picture 6.6.2.1.6) 8. Repeat steps 6 and 7 for both right and left side 9. Now, you can remove the whole seat section. Picture 6.6.2.1.5 Picture 6.6.2.1.6 Project BIRTHNING BED AVE 2 SERVICE MANUAL Date 06-2017 Version...

  • Page 44: Back Section

    2. Left plastic cover of the back section 3. Set of gas springs to lock the stop position of CPR function 4. Control of CPR function 5. Right interface 6. Left interface 7. Locking the headboard Project BIRTHNING BED AVE 2 SERVICE MANUAL Date 06-2017 Version...

  • Page 45: Gas Springs To Lock The Stop Position Of Cpr Function

    6.6.3.1. Gas Springs to Lock the Stop Position of CPR Function Project BIRTHNING BED AVE 2 SERVICE MANUAL Date 06-2017 Version...

  • Page 46: Control Of Cpr Function

    6.6.3.2. Control of CPR Function 1. Right side 2. Left side Project BIRTHNING BED AVE 2 SERVICE MANUAL Date 06-2017 Version...

  • Page 47: Locking The Headboard

    6.6.3.3. Locking the Headboard Project BIRTHNING BED AVE 2 SERVICE MANUAL Date 06-2017 Version...

  • Page 48: Disasembling The Back Section

    Picture 6.6.3.4.2. 7. Cut off the tightening strip keeping the actuator cable. Unsecure the securing ring of the connector and disconnect the back-section actuator. (Picture 6.6.3.4.3.) Picture 6.6.3.4.3. Picture 6.6.3.4.4. Project BIRTHNING BED AVE 2 SERVICE MANUAL Date 06-2017 Version...
  • Page 49 11. Underlay the area between the back section and the upper frame. (Picture 6.6.3.4.6.) Picture 6.6.3.4.5. Picture 6.6.3.4.6. 12. Slide out the pins carrying the back section. (Picture 6.6.3.4.7.) 13. Carefully take away the back section. (Picture 6.6.3.4.8.) Picture 6.6.3.4.7. Picture 6.6.3.4.8. Project BIRTHNING BED AVE 2 SERVICE MANUAL Date 06-2017 Version...

  • Page 50: Side Rails

    The pressure of the pressure ring (3) must be set so that the side rail goes down spontaneously into their end positions. At the same time, it can’t be too loose to prevent from any gaps produced by pushing the side rail from the side. Project BIRTHNING BED AVE 2 SERVICE MANUAL Date 06-2017 Version...

  • Page 51: Communication Interface - Interfaces

    Interface on the Upper Frame The interface is placed from below of the upper frame. 1. Connection for manual control 2. Pressure plate to secure cables 3. Connection to the left back-section interface Project BIRTHNING BED AVE 2 SERVICE MANUAL Date 06-2017 Version...

  • Page 52: Back-Section Interfaces

    3. Main controller – left one 4. Connection to the interface on the upper frame 5. Connecting cables of the left and right interface 6. Interface – left one 7. Bolt for GN/YE grounding wire Project BIRTHNING BED AVE 2 SERVICE MANUAL Date 06-2017 Version...

  • Page 53: Right Back-Section Interface

    8. Cables to interconnect the left and right interface 9. Bolt for GN/YE grounding wire Right back-section interface includes accelerometer. After replacement of the right back-section interface is necessary to set this accelerometer. See chapter 6.8.3.2.1.. Project BIRTHNING BED AVE 2 SERVICE MANUAL Date 06-2017 Version...

  • Page 54: Calibration Of The Accelerometer

    3. Hold the buttons and wait until the red LED of the locking button: a. starts to shine b. after next 2 seconds stops shining 4. Now the accelerometer is calibrated Project BIRTHNING BED AVE 2 SERVICE MANUAL Date 06-2017 Version...

  • Page 55: Interfaces In The Side Rails

    These interfaces are fixed to the controller plates on the side rails using two adhesive tapes. 1. Side rail interface 2. Side rail controller 3. Controller plate 4. Cable bundle of the side rail 5. GN/YE grounding wire 6. Adhesive tapes Project BIRTHNING BED AVE 2 SERVICE MANUAL Date 06-2017 Version...

  • Page 56: Troubleshooting

    The birthing bed is to be reset in 5 seconds by concurrently pushing the buttons UP and DOWN for moving the column, doing so on any controller. Successful reset is accompanied by acoustic signal. This RESET operation will reset the AVE 2 processor. This reset will turn off activated overcurrent protections for actuators.

  • Page 57: Non-Functioning Actuator

    Pilot light of actuator control box / foot section connectors in the exchanging the control box / control- actuator Problem with power box failure supply; you have to check the power- supply cable Project BIRTHNING BED AVE 2 SERVICE MANUAL Date 06-2017 Version...

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