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MANUAL
FOR
INSTALLATION
AND
OPERATING
For gearbox model ILG/S
Rotork Gears BV - Nijverheidstraat 25 - 7581 PV Losser The Netherlands - Tel: +31 (0)53 5388677 - Fax: +31 (0)535383939
Mail:
info@rotorkgears.nl
- Web:
www.rotork.com
PUB039-003-00_1214

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Summary of Contents for rotork ILG/S Series

  • Page 1 MANUAL INSTALLATION OPERATING For gearbox model ILG/S Rotork Gears BV - Nijverheidstraat 25 - 7581 PV Losser The Netherlands - Tel: +31 (0)53 5388677 - Fax: +31 (0)535383939 Mail: info@rotorkgears.nl - Web: www.rotork.com PUB039-003-00_1214...
  • Page 2: Table Of Contents

    9. Standard conditions ............................15 10. IP Rating ................................. 17 11.Certificates ............................... 18 12.Reach ................................19 Rotork Gears BV - Nijverheidstraat 25 - 7581 PV Losser The Netherlands - Tel: +31 (0)53 5388677 - Fax: +31 (0)535383939 Mail: info@rotorkgears.nl - Web: www.rotork.com...
  • Page 3: Preface

    Table 1 : Connection data of the gearbox For more specified information, you can contact our sales department. Rotork Gears BV - Nijverheidstraat 25 - 7581 PV Losser The Netherlands - Tel: +31 (0)53 5388677 - Fax: +31 (0)535383939 Mail: info@rotorkgears.nl...
  • Page 4: Handling And Safety Precautions

    At an interval of approximately 6 months:  Check for corrosion. If first signs of corrosion show, apply new corrosion protection. Rotork Gears BV - Nijverheidstraat 25 - 7581 PV Losser The Netherlands - Tel: +31 (0)53 5388677 - Fax: +31 (0)535383939 Mail: info@rotorkgears.nl - Web: www.rotork.com...
  • Page 5: Packing

    Rotork Gears BV is using a silicone low volatile liquid seal between cover lid and body. Loosening the top bolts of the cover plate from the gearbox can break the seal resulting to leakage. Rotork Gears BV will not be held liable when the top bolts are opened without notification.
  • Page 6: Correct Use

    6.6 (14.55) 6 (13.23) 7.2 (15.87) Table 2. Handwheel type – weight Kgs (lbs) Rotork Gears BV - Nijverheidstraat 25 - 7581 PV Losser The Netherlands - Tel: +31 (0)53 5388677 - Fax: +31 (0)535383939 Mail: info@rotorkgears.nl - Web: www.rotork.com...
  • Page 7: Drive Options And Bottom Side Pcd Options

    It is recommended to mount a handwheel or chainwheel on the inputshaft prior to assembling the gearbox to the valve. Figure 3: mounting handwheel Rotork Gears BV - Nijverheidstraat 25 - 7581 PV Losser The Netherlands - Tel: +31 (0)53 5388677 - Fax: +31 (0)535383939 Mail: info@rotorkgears.nl - Web: www.rotork.com...
  • Page 8 Figure 5: Standard position of driveshaft form A Figure 6: Position of driveshaft optional form B used for couplings for maximum stem acceptance Rotork Gears BV - Nijverheidstraat 25 - 7581 PV Losser The Netherlands - Tel: +31 (0)53 5388677 - Fax: +31 (0)535383939 Mail: info@rotorkgears.nl - Web: www.rotork.com...
  • Page 9: Mounting Instructions Chainwheel

    Mount the chain after you have fixed the gearbox to the valve. Connect the loose ends of the chain with the supplied splitlink (see figure 9) Rotork Gears BV - Nijverheidstraat 25 - 7581 PV Losser The Netherlands - Tel: +31 (0)53 5388677 - Fax: +31 (0)535383939 Mail: info@rotorkgears.nl...
  • Page 10 ILG/S gearbox manual Figure 8: Mounting chainwheel kit Figure 9: Chain splitlink Rotork Gears BV - Nijverheidstraat 25 - 7581 PV Losser The Netherlands - Tel: +31 (0)53 5388677 - Fax: +31 (0)535383939 Mail: info@rotorkgears.nl - Web: www.rotork.com PUB039-003-00_1214...
  • Page 11: Adjustment Of The Stopscrews

    Loctite Threadlock 242. It is also important to lock the screws properly with a torque according to the table below. Rotork Gears BV - Nijverheidstraat 25 - 7581 PV Losser The Netherlands - Tel: +31 (0)53 5388677 - Fax: +31 (0)535383939 Mail: info@rotorkgears.nl...
  • Page 12 289 - 434 680 – 1020 502 - 752 Table 4: Tighten force in Nm Rotork Gears BV - Nijverheidstraat 25 - 7581 PV Losser The Netherlands - Tel: +31 (0)53 5388677 - Fax: +31 (0)535383939 Mail: info@rotorkgears.nl - Web: www.rotork.com...
  • Page 13: Operating

    Figure 11: left-handed ILG/S gearbox Option is the possibility to fix the input shaft to prevent (not allowed) turning. Rotork Gears BV - Nijverheidstraat 25 - 7581 PV Losser The Netherlands - Tel: +31 (0)53 5388677 - Fax: +31 (0)535383939 Mail: info@rotorkgears.nl...
  • Page 14: Number Of Turns Opening Or Closing

    ILG/S 250 PR10 182,25 ILG/S 250/SP9 Table 5: number of turned for totally opening / closing. Rotork Gears BV - Nijverheidstraat 25 - 7581 PV Losser The Netherlands - Tel: +31 (0)53 5388677 - Fax: +31 (0)535383939 Mail: info@rotorkgears.nl - Web: www.rotork.com...
  • Page 15: Standard Conditions

    Options: Other types of grease (low temperature, food, silicone free or high temperature) on request Rotork Gears BV - Nijverheidstraat 25 - 7581 PV Losser The Netherlands - Tel: +31 (0)53 5388677 - Fax: +31 (0)535383939 Mail: info@rotorkgears.nl - Web: www.rotork.com...
  • Page 16 To prevent unauthorized people to operate the gearbox (padlock material GG25 cast iron) other material types on request. Table 6: Standard conditions and options Rotork Gears BV - Nijverheidstraat 25 - 7581 PV Losser The Netherlands - Tel: +31 (0)53 5388677 - Fax: +31 (0)535383939 Mail: info@rotorkgears.nl - Web: www.rotork.com...
  • Page 17: Ip Rating

    Table 7. IP rating Rotork Gears BV - Nijverheidstraat 25 - 7581 PV Losser The Netherlands - Tel: +31 (0)53 5388677 - Fax: +31 (0)535383939 Mail: info@rotorkgears.nl - Web: www.rotork.com...
  • Page 18: Certificates

    - GOST certificate - Certificate of Conformity - 2.2 certificate - Long term supplier declaration Rotork Gears BV - Nijverheidstraat 25 - 7581 PV Losser The Netherlands - Tel: +31 (0)53 5388677 - Fax: +31 (0)535383939 Mail: info@rotorkgears.nl - Web: www.rotork.com...
  • Page 19: Reach

    ILG/S gearbox manual 12. Reach Rotork Gears BV - Nijverheidstraat 25 - 7581 PV Losser The Netherlands - Tel: +31 (0)53 5388677 - Fax: +31 (0)535383939 Mail: info@rotorkgears.nl - Web: www.rotork.com PUB039-003-00_1214...

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