rotork Insight 2 Manual
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rotork Insight 2 Manual

rotork Insight 2 Manual

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  • Page 2: Table Of Contents

    INDOW 3.7 S ............................. 21 TATUS 3.7.1 Connection Status .......................... 21 3.7.2 Actuator Login Level ........................21 3.7.3 Insight 2 Login Level ........................21 4.0 CONNECTING AND DISCONNECTING DEVICES ..................22 4.1 S ..........................22 EARCHING FOR EVICES 4.2 C ........................
  • Page 3 5.1.8 Main Controller Serial No....................... 25 5.1.9 UPS Controller Serial No......................... 25 5.1.10 Position Sensor Serial No......................25 5.1.11 Motor Sensor Serial No........................ 25 5.1.12 Force Sensor Serial No......................... 26 5.1.13 User Interface Serial No....................... 26 5.2 A - CVA V .....................
  • Page 4 6.6.1 DI Function ............................ 49 6.6.2 DI Input Type ..........................49 6.7 P ........................... 50 ARTIAL TROKE ETTINGS 6.7.1 Partial Stroke Enable ........................50 6.7.2 Partial Stroke Initial Position ......................50 6.7.3 Partial Stroke Position (%) ......................50 6.7.4 Partial Stroke Time to Position (sec) ....................50 6.7.5 Partial Stroke Time to Limit (sec) ....................
  • Page 5 8.1.3 Open Action........................... 78 8.1.4 Close Pressure (Limit) (%) ....................... 78 8.1.5 Close Pressure (Mid) (%) ........................ 78 8.1.6 Open Pressure (Limit) (%) ....................... 78 8.1.7 Open Pressure (Mid) (%) ........................ 78 8.1.8 Closed Limit ........................... 78 8.1.0 Open Limit ............................. 78 8.2 C ............................
  • Page 6 9.5 IQ3 ............................... 89 9.6 SIP ................................ 89 9.7 M ..............................89 ISSIONS 9.7.1 Create Missions ..........................89 9.7.2 Custom Mission ..........................92 9.7.3 Review/Edit Mission ........................93 9.7.4 Delete Mission ..........................93 9.7.5 Delete All Missions......................... 93 9.7.6 Format BST ............................ 94...

  • Page 7: Introduction

    (To register for a free Rotork Internet Portal Account click register and fill out the application form) On the IQ Insight 2 download page you can view information about the software and the minimum PC operating requirements. It is worth noting down the program access passwords for future use.

  • Page 8: Logging In

    This screen provides the user with four access levels on a drop down menu that require the corresponding passwords to be entered. The check box in the bottom left allows Insight 2 to remember your login details for easy access to the program in the future.

  • Page 9: User

    User login allows you to change some settings within the actuators configuration. Default Insight 2 User Password: ROTORK 2.2.3 Service Engineer This login is reserved for the use of Rotork Service Engineers. 2.2.4 Administrator This Login is reserved for the use of Rotork Engineers.

  • Page 10: Home Screen

    3.3.2 Save As 3.3.3 Save 3.3.4 Print 3.3.5 Send 3.3.6 Receive Configuration 3.3.7 Discard 3.4 Side Panel 3.4.1 Offline 3.4.2 Bluetooth 3.5 Range Panel 3.6 Presentation Window 3.7 Status Bar 3.7.1 Connection Status 3.7.2 Actuator Login level 3.7.3 Insight 2 Login Level...

  • Page 11: Layout

    3.1 Layout For the purpose of this manual the main Insight 2 screen has been split into six areas as shown below. Description Colour Menu Bar Blue Icon bar Orange Side Panel Purple Range Panel Yellow Presentation Window Green Status Bar...

  • Page 12: Menu Bar

    Once “Ok” is selected the loading screen will appear as Insight 2 prepares the new configuration. This will appear in the Offline section of the side menu (for side menu information see section 3.4.1) under the correct actuator type.
  • Page 13 Offline section of the Side menu under the relevant actuator type. Firmware This function is only available for Rotork Service Engineers and Service centres. Save When a configuration in the Offline section is changed the user can save those changes.
  • Page 14 Configuration and DataLogs This exports the current actuator configuration and data log file as either a Comma Separated Value (.csv) or a Text file (.txt). The data log must be viewed within Insight 2 prior to exporting the data. Exit...

  • Page 15: Connection

    Insight 2. 3.2.3 Security Change Privilege This enables the user to change their privilege level within Insight 2 by re-opening the Login screen (see section 2 Logging In). Change Application Password This function enables the current user to change the Insight 2 login passwords for the current privilege...

  • Page 16: Tools

    CP Chat This function is reserved for Rotork Service Engineer use only. Unit Setting The units displayed within Insight 2 can be set to Metric or Imperial to suit various global markets (Insight 2 default = Metric). Install Actuator Devices This function enables Insight 2 to be updated using a compressed ADF file package provided by Rotork.

  • Page 17: Help

    This help file is currently under construction. Future releases will include information about various Rotork actuator functions relevant to the connected actuator type. About Us Shows the current version number of the Insight 2 program and contains a brief description about the purpose of Insight 2.

  • Page 18: Icon Bar

    3.3 Icon Bar 3.3.1 Open Configuration This allows the user to open a saved Configuration file (.icf) from a PC directory in the Offline section of the Side panel. 3.3.2 Save As This function enables configuration files from the Offline or Online sections of the side menu to be saved in a PC directory.

  • Page 19: Side Panel

    3.4.1 Offline Actuators All offline actuator configurations opened in Insight 2 are stored for the session under their respective actuator type (see Fig 1). Configurations can be edited and viewed (with the correct privilege level) from the expanded menu (See fig 2).

  • Page 20: Range Panel

    Bluetooth Setting Tool has been established. 3.5 Range Panel The Range Panel will indicate which actuator range the current configuration or data log belongs to. If the device is currently connected through Insight 2 the serial number and valve tag will also be displayed.

  • Page 21: Presentation Window

    Insight 2 window. 3.7.1 Connection Status Connection status for Insight 2 is visible in the left portion of the status bar. An online connection will show the actuator Bluetooth tag or Bluetooth Setting Tool tag and the connection method. If a Bluetooth connection is not currently active an offline status will be displayed.

  • Page 22: Connecting And Disconnecting Devices

    Please note only actuators with a Bluetooth Security setting of Medium or Low are visible within Insight 2. Bluetooth setting Tools have to be in slave mode to be found by Insight 2 (refer to the Bluetooth Setting Tool Manual for information on how to activate Slave Mode).

  • Page 23: Connecting To An Actuator

    Connecting to a Bluetooth Setting Tool is performed in the same manner as connecting to an actuator. Upon connection with Insight 2 the Setting Tool’s Enter key will rapidly flash blue indicating a connection has been established. The connection privilege Level of the Bluetooth Setting Tool is dictated by the current Insight 2 Privilege Level.

  • Page 24: Cva

    5. CVA 5.1 CVQ/CVL Device Information 5.1.1 Valve Tag 5.1.2 CVA/CVQ Type 5.1.3 CVA Main PCB Software Version 5.1.4 Manufacturing Data 5.1.5 Service Notes 5.1.6 Date of Manufacture 5.1.7 CVA Hardware 5.1.8 Main Controller Serial No. 5.1.9 UPS Controller Serial No. 5.1.10 Position Sensor Serial No 5.1.11 Motor Sensor Serial No.

  • Page 25: Cvq/Cvl Device Information

    This setting is linked directly to the MOVTag in the CVA Valve Setup Menu (See Section 5.2.2). 5.1.2 CVA/CVQ Type This displays the size of the actuator, along with any options fitted. Rotork Service Engineer use only. 5.1.3 CVA Main PCB Software Version Shows the current Main PCB software version in the actuator.

  • Page 26: Force Sensor Serial No

    5.1.12 Force Sensor Serial No. This is where the Force Sensor serial number can be entered and viewed. Rotork Service Engineer use only. 5.1.13 User Interface Serial No. This is where the User Interface serial number can be entered and viewed. Rotork Service Engineer use only.

  • Page 27: Input / Output Setup

    Open Stop Action The actuator can be set to stop in the open direction when it reaches the open position limit or when it reaches the defined open torque/thrust setting value (see section 5.2.1). Close Stop Action The actuator can be set to stop in the close direction when it reaches the close position limit or when it reaches the defined close torque/thrust setting value (see section 5.2.1).

  • Page 28: Obstruction Values Setup

    actuator will remain stationary until a request to move in the opposite direction is received or the obstruction is removed. To set up obstruction settings see section 5.3.3. 5.3.3 Obstruction Values Setup Backoff Distance (%) The distance the actuator will back off as a percentage of total travel. Backoff Time (Sec) The time in seconds before a back off command is executed.

  • Page 29: Ups Configuration And Status

    5.5 UPS Configuration and Status 5.5.1 UPS Configuration Action on Loss of Power The actuator can be configured to perform four different actions on loss of power. These are: Closed Limit: The actuator will move to the closed limit. Open Limit: The actuator will move to the open limit. Stayput: The actuator will remain at the current position (Default Setting).

  • Page 30: Ups Status Information

    5.5.2 UPS Status Information UPS Status Data (Raw Decimal Value) For indication only, shows the raw decimal value that the UPS supplies to the actuator. UPS Supply Voltage (V) For indication only, shows the UPS supply voltage received by the actuator. UPS Capacitor Voltages (V) For indication only, shows the charge stored by each capacitor.

  • Page 31: Cva Main Datalogger

    5.7 CVA Main Datalogger The size of the Insight 2 window can be adjusted to expand or retract the visible range on graphical screens for increased or decreased detail. 5.7.1 Event Logger The Event Logger will store information related to actuator actions and condition changes. All events are date and time stamped to accurately assess the actuator operations.
  • Page 32 Trace View The trace view provides a comparison between various event triggers during each period between events. The Position (%) trace is an analogue recorded value whilst other event conditions can be configured as Digital Traces. The top scroll bar can be used to navigate through various events. There is also an additional scroll bar within the Trace view window.
  • Page 33 List View This type of display depicts the Data Log of the CVA in tabular format as a chronological series of events. The top slider bar can be used to navigate through all available events currently in the data log. Alternatively the scroll bar on the right side of the event information can be used to navigate events in the same fashion.

  • Page 34: Cva Dwell Log

    5.7.2 CVA Dwell Log The Dwell Log Graph indicates the amount of time spent at each position between the limits of travel. The graph range extends 25% beyond both limits to account for any actions closing or opening on torque/thrust beyond the set limits. Graph detail can be enhanced by dragging a selection area over a section of the graph.

  • Page 35: Cva Movement Log

    5.7.4 CVA Movement Log The movement profile graph displays the actuator position and the demanded position of the CVA. This will include all controlling actions and any failsafe action under UPS power.

  • Page 36: Iq3 Settings

    6.0 IQ3 Settings 6.1 Actuator Information 6.1.1 Actuator User Information 6.1.2 Actuator Serial Numbers 6.1.3 Actuator Manufacturing Information 6.1.4 Actuator Software Information 6.2 Actuator Name Plate 6.2.1 Actuator Name Plate Info 6.2.2 Valve Manufacturing Information 6.2.3 Gearbox Manufacturing Information 6.3 Actuator Settings 6.3.1 Basic Settings 6.3.2 ESD Configuration 6.3.3 Remote Configuration...
  • Page 37 6.9 Option Control 6.9.1 Option Source Selection 6.9.2 Auxiliary Mask Configuration 6.9.3 Option 1-4 Configuration 6.10 Control Settings 6.10.1 Position Calibration 6.10.2 Position Settings 6.10.3 Movement Settings 6.10.4 Interrupter Timer 6.11 UI Settings 6.11.1 Indication Configuration 6.11.2 Communication Configuration 6.12 Language Settings 6.12.1 Display Language 6.12.2 Language Option Details 6.13 AMS Encoder...

  • Page 38: Actuator Information

    6.1 Actuator Information The Actuator Information comprises of technical information about the actuator that will help to identify spare parts and important test dates. 6.1.1 Actuator User Information Valve Label This is a user defined description of up to 32 Characters long. It is normally used to denote the function or location of the actuator or valve.

  • Page 39: Actuator Manufacturing Information

    For indication only, shows when the actuator is due its next inspection. Factory Acceptance Test Date For indication only, shows when the actuator was factory tested by Rotork. Wiring Diagram For indication only, shows the wiring diagram number for the actuator.

  • Page 40: Actuator Name Plate

    6.2 Actuator Name Plate This menu replicates the physical name plate information visible on the actuator gear case. Should the nameplate become damaged, the correct information will still be retained in this section. 6.2.1 Actuator Name Plate Info Actuator Rated Torque For indication only, shows the rated output torque of the actuator.

  • Page 41: Valve Manufacturing Information

    Actuator Speed For indication only, shows the speed of the actuator in revolutions per minute (RPM). Actuator Base For indication only, shows what size base flange is fitted to the actuator. Actuator Coupling For indication only, shows what size coupling the actuator is fitted with. Actuator Enclosure For indication only, shows what enclosure type the actuator has.

  • Page 42: Gearbox Manufacturing Information

    Valve Installation Date Record for when the valve was installed. 8 alpha-numeric or symbolic characters are available to input the valve installation date. 6.2.3 Gearbox Manufacturing Information Gearbox Serial Number Record for the serial number of the actuator gearbox. If no gearbox is fitted the default value will be blank or GearSerial.

  • Page 43: Actuator Settings

    6.3 Actuator Settings This screen displays the current actuator settings. These settings are all relevant to standard actuator control functions. 6.3.1 Basic Settings Close Action The actuator can be configured to close on torque for seating valve types or limit for non-seating valve types.

  • Page 44: Esd Configuration

    6.3.2 ESD Configuration ESD Action This function sets the emergency shutdown action. There are four options. ESD CLOSE: Upon receiving an ESD signal this setting will cause the actuator to close using the action set in the ‘Close Action’ screen. See section 6.3.1. ESD Stop: Upon receiving an ESD signal this option will cause the actuator to stop.

  • Page 45: Remote Configuration

    Local Close Dominant Mode For indication only, this setting means that when a local close control command is applied it will override all other types of control. (Default: Disabled) Rotork Service Engineer use only. Setting Tool Local Control This setting enables the actuator to be controlled using the open, close and stop commands on the setting tool.

  • Page 46: Special Mode Configuration

    Local Control Special Modes There are various special local control modes that can be configured for the IQ3 actuator. Rotork Service Engineer use only. External Local\Remote Switch: An external local/remote switch will be used to switch modes instead of the local control knob.

  • Page 47: Torque Settings

    6.4 Torque Settings This section shows all the information and settings relevant to actuator torque. 6.4.1 Current Torque Readings Current Torque Value (%) For indication only, shows the current torque value as a percentage of rated torque. 6.4.2 Actuator Torque Settings Torque percent close The percentage of rated torque permitted to close the valve.

  • Page 48: Torque Profile Settings

    6.4.4 Torque Profile Settings Torque Profile Open Allows the plotting of the torque profile in the open direction to be enabled or disabled. Torque Profile Close Allows the plotting of the torque profile in the close direction to be enabled or disabled. 6.5 Power Settings This menu displays power settings relating to the actuator type and battery.

  • Page 49: Digital Input Settings

    6.6 Digital Input Settings The following settings are applicable to Digital Inputs 7-14. 6.6.1 DI Function This is where the function of a digital input can be viewed and set. The available options are: Disabled: The selected digital input is disabled. Remote Open: The digital input will trigger a remote open signal.

  • Page 50: Partial Stroke Settings

    6.7 Partial Stroke Settings 6.7.1 Partial Stroke Enable This specifies whether partial stroke is enabled or disabled. 6.7.2 Partial Stroke Initial Position The position that the actuator must be in before it will perform a partial stroke test. This can be set to either the open or closed limit.

  • Page 51: Relay Settings

    6.8 Relay Settings 6.8.1 Monitor Relay Function Denotes the function of the monitor relay. This can be set to either Available or Fault. In Available mode the relay is active when the actuator is ready and available for remote control. In fault mode the relay will be active when the actuator has an active fault condition and will ignore the status of the local / remote selector.

  • Page 52: Relay Settings

    6.8.2 Relay Settings The following settings are applicable to Relays S1-S12 Relay Function IQ3 Function Insight 2 Function IQ3 Function Insight 2 Disabled None Open Interlock Active Open Interlock Closed Limit Closed Limit Close Interlock Active Close Interlock Open Limit...

  • Page 53: Option Control

    6.9 Option Control 6.9.1 Option Source Selection Source 1 Control Type Configure the source 1 control type from a list of fitted control options. Source 2 Control Type Configure the source 2 control type from a list of fitted control options. Remote Source Selection This is where the source for remote control is selected.

  • Page 54: Auxiliary Mask Configuration

    6.9.2 Auxiliary Mask Configuration Digital Input 1 Type Configure Digital Input 1 to either Digital Input or Remote Open. Digital Input 1 Active State The user can configure Digital Input 1 to a normally open or normally closed digital contact. Digital Input 2 Type Configure Digital Input2 to either Digital Input or Remote Close.

  • Page 55: Control Settings

    Option Communication Loss Action Configure how the actuator will respond to a loss of option communication. The available actions are: Off: The communication loss action is turned off. Open Action: The actuator will run to the open limit. Close Action: The actuator will run to the closed limit. Stop Action: The actuator will stop.

  • Page 56: Position Settings

    6.10.2 Position Settings Min Span Position (%) This setting can restrict the minimum allowable travel position without adjusting the set limits. Max Span Position (%) This setting can restrict the maximum allowable travel position without adjusting the set limits. Deadband (%) Shows the Deadband setting for the actuator.

  • Page 57: Ui Settings

    6.11 UI Settings 6.11.1 Indication Configuration Home Screen There are four different home screen options: Position: This shows the position of the actuator as a percentage. Torque Analogue Plus Position: This shows the position of the actuator and an analogue torque meter. Torque Digital Plus Position: This shows the position of the actuator and a digital torque readout in Nm.

  • Page 58: Communication Configuration

    High Security – Infra Red Initiation Only: The actuator is not available for Bluetooth communication using a PC running Insight 2. Communication with the Bluetooth Setting Tool is available by holding the key to initiate the Bluetooth connection using the Infrared initiation.

  • Page 59: Language Option Details

    6.12.2 Language Option Details Language For indication only, shows the current language installed in the relevant language slot. Blank slots will be indicated with Last ID 6.13 Namur Settings 6.13.1 Namur Status Namur Maintenance Status Flag Specify whether the Namur Maintenance alarm will trigger an actuator status should a configured condition become active.

  • Page 60: Namur Mask Settings (All Groups)

    Namur Failure Status Flag Specify whether the Namur Failure alarm will trigger an actuator status should a configured condition become active. 6.13.2 Namur Mask Settings (All groups) This specifies the conditions that will trigger the Namur category alarm. Refer to PUB002-040 for further details on Namur settings for IQ3.

  • Page 61: Iq3 Data Logger

    All the main IQ3 data logger functions have an adjustable scale that is proportional to the size of the Insight 2 window. Adjustment of graphical data, for increased or decreased detail, can be performed by expanding or contracting the program window.

  • Page 62: Event Logger

    7.1 Event logger The Event Logger will store information related to actuator actions and condition changes. All events are date and time stamped to accurately assess the actuator operations. The top scroll bar can be used to navigate from the first recorded event (far left) to the most recent event (far right).

  • Page 63: Trace View

    7.1.2 Trace View The trace view provides a comparison between various event triggers during each period between events. The Position (%), Demand (%) and Torque (%) traces are analogue recorded values whilst other event conditions can be configured as Digital Traces. The top scroll bar can be used to navigate through various events.

  • Page 64: List View

    7.1.3 List View This type of display depicts the data event Log of the IQ3 in tabular format as a chronological series of events. The top slider bar can be used to navigate through all available events currently in the data log. Alternatively the scroll bar on the right side of the event information can be used to navigate events in the same fashion.

  • Page 65: Torque Profile

    7.2 Torque Profile The torque profile graphs show graphical traces detailing the last recorded and average opening or closing torque as a percentage of rated torque by the actuator across a full stroke. This graphical display can be used to identify excessive valve wear. Graph detail can be enhanced by dragging a selection area over a section of the graph.

  • Page 66: Torque Reference Profile

    Graph detail can be enhanced by dragging a selection area over a section of the graph. This will adjust the axis to zoom into a full sized representation of that area. All traces can be selected/deselected to provide bespoke comparisons. 7.4 Torque Reference Profile This screen displays the reference stroke for the actuator.

  • Page 67: Torque Reference Limit Profiles

    7.5 Torque Reference Limit Profiles This screen provides greater detail of the reference torque at each position limit. The reference data is collected by stroking the valve during commissioning and saving the valve torque within the actuator settings. Graph detail can be enhanced by dragging a selection area over a section of the graph. This will adjust the axis to zoom into a full sized representation of that area.

  • Page 68: Starts Log

    7.6 Starts Log This screen displays the total number of movements initiated in each direction against a position of full valve stroke. Graph detail can be enhanced by dragging a selection area over a section of the graph. This will adjust the axis to zoom into a full sized graph of that area.

  • Page 69: Movement Log

    7.7 Movement Log The movement log records the actuator position, demand and torque as a percentage of rated across the data log period. Graph detail can be enhanced by dragging a selection area over a section of the graph. This will adjust the axis to zoom into a full sized graph of that area.

  • Page 70: Current Partial Stroke Profile

    7.8 Current Partial Stroke Profile This screen displays a torque graph of the last partial stroke movement for both directions. The torque required to operate the valve during the last partial stroke operation may help to diagnose problems with the valve and its condition. Graph detail can be enhanced by dragging a selection area over a section of the graph.

  • Page 71: Vibration Trend Log

    7.9 Vibration Trend Log The vibration trend log screen displays the peak and average vibration detected by the actuator. The sensor is located on the circuit board and records vibration (G) in three axes. Peak values shown will be the highest recorded for that period. Vibration analysis graphs may help the user understand how plant induced vibration affects actuator/valve operation.

  • Page 72: Batteryv Voltage And Temperature Trend Log

    7.10 Battery Voltage and Temperature Trend Log 7.10.1 Battery Voltage Trend Battery voltage is constantly monitored to ensure that actuator position and status can still be viewed during a power loss. The trend graph will identify a replacement battery is required if the measured voltage drops significantly.

  • Page 73: Motor Starts And Output Turns Trend Log

    7.11 Motor Starts and Output Turns Trend Log The Output Turns trend provides a quick visual indication of actuator activity over a number of days. The Starts trend can be used in conjunction with the Output Turns trend to identify if the actuator is moving in an isolating fashion (large movements) or modulating fashion (small step changes).

  • Page 74: Miscellaneous Datalog Data

    7.12 Miscellaneous Datalog Data 7.12.1 Motor Related Data Total Number Open Contactor Operations A decimal count of the number of experienced contactor operations in the Open direction. Total Number Close Contactor Operations A decimal count of the number of experienced contactor operations in the Close direction. Total Number Output Turns A decimal count of the total output turns throughout the actuator life.

  • Page 75: Limit Related Data

    1.12.3 Limit Related Data Maximum Open Limit Torque Recorded Displays the maximum measured torque the actuator has experienced in the open direction at the open position limit. Maximum Close Limit Torque Recorded Displays the maximum measured torque the actuator has experienced in the close direction at the closed position limit.

  • Page 76: Eh Pro And Si Pro Screens

    8.0 EH Pro and SI Pro Screens The settings for EH Pro and SI Pro have been collated into one section because of the similarities present during configuration of each type of actuator. This means that some settings shown in this manual may not be visible for your specific actuator.
  • Page 77 8.7 Interrupter Timer 8.7.1 Interrupter Timer 8.7.2 Interrupter Timer Direction 8.7.3 Interrupter Timer Start (%) 8.7.4 Interrupter Timer Stop (%) 8.7.5 Interrupter Timer Interval 8.7.6 Interrupter Timer On Time 8.7.7 Interrupter Timer Off Time 8.7.8 Interrupter Timer with ESD Enabled 8.8 Actuator Statistics 8.8.1 Number of Times Open Limit Reached 8.8.2 Number of Times Close Limit Reached...

  • Page 78: Basic Settings

    Pressure is used. 8.1.8 Closed Limit This setting shows the raw positional value for the set closed limit. Rotork Service Engineer use only. 8.1.0 Open Limit This setting shows the raw positional value for the set open limit. Rotork Service Engineer use only.

  • Page 79: Contact Relays

    8.2 Contact Relays 8.2.1 Contact – Function This setting determines the function of the selected relay contact. The drop down box enables the user to select from the following function settings. Condition Description Closed Limit The actuator has reached its closed limit Open Limit The actuator has reached its open limit Fault Alarm...

  • Page 80: General Settings

    8.3.3 Low Power Mode Low power mode can be activated for particular low power consumption applications. For more information on the functionality during low power states please contact Rotork. There are three available options: Off: Low Power Mode is disabled and the actuator will remain powered as normal.

  • Page 81: Digital Control

    8.4 Digital Control 8.4.1 Remote Priority Remote priority defines what the actuator will do when open and close signals are applied simultaneously. There are three available options: Stay Put: The actuator will stop in the current position. Close: The actuator will close until it reaches a travel limit, over pressure or manual stop. Open: The actuator will open until it reaches a travel limit, over pressure or manual stop.

  • Page 82: Esd/Partial Stroke

    8.5 ESD/Partial Stroke 8.5.1 ESD Software ESD Action This is where the ESD action of the actuator is defined. There are four available options: De-energise all Solenoid Valves: On receiving an ESD signal the actuator will de-energise all solenoid valves fitted. Close Actuator: When receiving an ESD signal the actuator will run to its closed limit position.

  • Page 83: Partial Stroke

    ESD Temporary Loss of Signal This shows the options for the actuator under a temporary loss of an ESD signal. The available options are: Stop Actuator, Move if Signal is Present: Meaning the actuator will stop and wait for the ESD signal to be restored before continuing the ESD actions Stop Actuator, Wait for New Signal: Meaning the actuator will stop and wait for a new ESD signal to be sent before continuing the ESD action...

  • Page 84: Analogue Control

    8.6 Analogue Control 8.6.1 Analogue Control Demand Analogue Input The analogue position control can accept either a 4-20mA (current) control signal or a 0-10Vdc (voltage) control signal. This setting configures the analogue card for the appropriate control signal type. Set Demand Input at Closed Limit For indication only, shows the raw value witnessed by the actuator during analogue input calibration.

  • Page 85: Flow Characterisation

    Set CPT Output CPT (current position transmitter) is the analogue output signal that provides feedback of the current actuator status. There are two available options for CPT output: Position Output: Displays a 4-20mA (0-10V) signal scaled to the actuator position. 4mA (0V) = 0% and 20mA (10V) = 100%.

  • Page 86: Interrupter Timer

    8.7 Interrupter Timer The Interrupter Timer is designed to increase the valve operating time by periodically inhibiting movement of the unit. This can be used to reduce the effects of hydraulic shock “water hammer” in the process pipeline. 8.7.1 Interrupter Timer Enable or disable the Interrupter Timer function.

  • Page 87: Actuator Statistics

    8.8 Actuator Statistics 8.8.1 Number of Times Open Limit Reached For indication only, shows the number of times the actuator has reached its open limit. 8.8.2 Number of Times Close Limit Reached For indication only, shows the number of times the actuator has reached its closed limit. 8.8.3 Time Spent Moving Open (sec) For indication only, shows the time the actuator has spent moving in the open direction.

  • Page 88: Bluetooth Setting Tool Screens

    To connect to the Bluetooth Setting Tool Pro please refer to section 4.3 of this manual. 9.1 BTST Information This screen is found by clicking on the Bluetooth Setting Tool in Insight 2. 9.1.1 Firmware Version Shows the firmware version of the connected Bluetooth Setting Tool.

  • Page 89: Iq2

    9.3 IQ2 This feature is currently unavailable but will be introduced in a future version of Insight 2. Support for our IQ2 range of actuators is through the first iteration of Insight. 9.4 EHP This is where configuration and data log files for EH Pro Actuators are stored. They are stored under their individual serial numbers.
  • Page 90 Here you can select the mission type from the drop down menu. For Missions which upload firmware or configuration files, the browse button can be used to find the file necessary for the upload. Select the appropriate actuator type from the list as shown below.
  • Page 91 If the mission is intended for all actuators that satisfy the actuator type criteria, select “Send to All” on the right hand side of the Serial Number field. Depending upon the type of mission, Insight 2 will require you to input the corresponding actuator privilege level password. The required privilege level will be shown in brackets.

  • Page 92: Custom Mission

    9.7.2 Custom Mission Custom Missions can be used to configure more complicated settings in a Rotork actuator. To add a custom mission file to the Bluetooth setting tool right click on the Missions menu and select Load Custom Mission File. The window below will appear allowing the user to browse for the custom mission file they wish to load.

  • Page 93: Review/Edit Mission

    9.7.3 Review/Edit Mission To review/edit a mission on the Bluetooth setting tool the user must right click on the mission they wish to edit and select the Review/Edit Mission option from the drop down menu. This will bring up the screen below and allow the user to change all the mission settings. 9.7.4 Delete Mission To remove a mission from the setting tool, just right click on the mission and click Delete Mission.

  • Page 94: Format Bst

    9.7.6 Format BST To format the Bluetooth Setting Tool Pro to the factory default state, right click the setting tool name and select Format BST. Formatting the setting tool will remove all missions, configurations and data log files currently held in memory.

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