Milltronics VM16 Electrical Manual
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Milltronics VM16 Electrical Manual

Milltronics VM16 Electrical Manual

Electronic orient spindle
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Electrical Manual
VM16,17,24,25,30
Electronic Orient Spindle
Rev 9
4-10-01

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Summary of Contents for Milltronics VM16

  • Page 1 Electrical Manual VM16,17,24,25,30 Electronic Orient Spindle Rev 9 4-10-01...

  • Page 3: Table Of Contents

    MC5 Spindle Drive Parameters 30/22 HP ....................32 Yaskawa Axis Drive Parameters......................... 35 Partner VM16 & 17 X and Y Drives Model SGDB-10ADG, Z SGDB 15ADG ......... 35 Partner VM24 X and Y Drives Model SGDB-10ADG, Z 15ADG ............. 36 Partner VM25 &...
  • Page 4 Electrical Manual VM16,17,24,25,30 Electronic Orient Spindle 25 Y ERVING ETAL UTTING EEDS FOR EARS History 4-21-99 Original Version 6-3-99 Update electrical drawings to rev D (reactors added). 7-12-99 Rev2 Added front panel drawings and SGDB15 drive parameters 7-28-99 Rev3 Added Auger / Flush circuit and updated mag panel drawing...

  • Page 5: Transformer Connection Alert

    Electrical Manual VM16,17,24,25,30 Electronic Orient Spindle 25 Y ERVING ETAL UTTING EEDS FOR EARS Transformer Connection Alert ***** CAUTION ***** DRIVES WILL BE DAMAGED BY INCORRECT POWER CONNECTION Disconnect transformer entirely from power supply. Check resistance between transformer ground wire and each secondary leg.

  • Page 6: Electrical Safety Rules

    Electrical Manual VM16,17,24,25,30 Electronic Orient Spindle 25 Y ERVING ETAL UTTING EEDS FOR EARS Electrical Safety Rules Read and understand the following list of cautions before attempting to perform service on this equipment. Failure to observe these rules can result in death or serious injury.

  • Page 7: Machine Schematic

    Electrical Manual VM16,17,24,25,30 Electronic Orient Spindle 25 Y ERVING ETAL UTTING EEDS FOR EARS Machine Schematic Rev.9...
  • Page 8 Electrical Manual VM16,17,24,25,30 Electronic Orient Spindle 25 Y ERVING ETAL UTTING EEDS FOR EARS Rev.9...
  • Page 9 Electrical Manual VM16,17,24,25,30 Electronic Orient Spindle 25 Y ERVING ETAL UTTING EEDS FOR EARS Rev.9...
  • Page 10 Electrical Manual VM16,17,24,25,30 Electronic Orient Spindle 25 Y ERVING ETAL UTTING EEDS FOR EARS Rev.9...
  • Page 11 Electrical Manual VM16,17,24,25,30 Electronic Orient Spindle 25 Y ERVING ETAL UTTING EEDS FOR EARS Rev.9...
  • Page 12 Electrical Manual VM16,17,24,25,30 Electronic Orient Spindle 25 Y ERVING ETAL UTTING EEDS FOR EARS Rev.9...
  • Page 13 Electrical Manual VM16,17,24,25,30 Electronic Orient Spindle 25 Y ERVING ETAL UTTING EEDS FOR EARS Rev.9...
  • Page 14 Electrical Manual VM16,17,24,25,30 Electronic Orient Spindle 25 Y ERVING ETAL UTTING EEDS FOR EARS Rev.9...
  • Page 15 Electrical Manual VM16,17,24,25,30 Electronic Orient Spindle 25 Y ERVING ETAL UTTING EEDS FOR EARS Rev.9...
  • Page 16 Electrical Manual VM16,17,24,25,30 Electronic Orient Spindle 25 Y ERVING ETAL UTTING EEDS FOR EARS Rev.9...
  • Page 17 Electrical Manual VM16,17,24,25,30 Electronic Orient Spindle 25 Y ERVING ETAL UTTING EEDS FOR EARS Rev.9...
  • Page 18 Electrical Manual VM16,17,24,25,30 Electronic Orient Spindle 25 Y ERVING ETAL UTTING EEDS FOR EARS Rev.9...
  • Page 19 Electrical Manual VM16,17,24,25,30 Electronic Orient Spindle 25 Y ERVING ETAL UTTING EEDS FOR EARS Rev.9...
  • Page 20 Electrical Manual VM16,17,24,25,30 Electronic Orient Spindle 25 Y ERVING ETAL UTTING EEDS FOR EARS Rev.9...
  • Page 21 Electrical Manual VM16,17,24,25,30 Electronic Orient Spindle 25 Y ERVING ETAL UTTING EEDS FOR EARS Rev.9...
  • Page 22 Electrical Manual VM16,17,24,25,30 Electronic Orient Spindle 25 Y ERVING ETAL UTTING EEDS FOR EARS Rev.9...
  • Page 23 Electrical Manual VM16,17,24,25,30 Electronic Orient Spindle 25 Y ERVING ETAL UTTING EEDS FOR EARS Rev.9...
  • Page 24 Electrical Manual VM16,17,24,25,30 Electronic Orient Spindle 25 Y ERVING ETAL UTTING EEDS FOR EARS Rev.9...
  • Page 25 Electrical Manual VM16,17,24,25,30 Electronic Orient Spindle 25 Y ERVING ETAL UTTING EEDS FOR EARS Rev.9...
  • Page 26 Electrical Manual VM16,17,24,25,30 Electronic Orient Spindle 25 Y ERVING ETAL UTTING EEDS FOR EARS Rev.9...
  • Page 27 Electrical Manual VM16,17,24,25,30 Electronic Orient Spindle 25 Y ERVING ETAL UTTING EEDS FOR EARS Rev.9...

  • Page 28: Electrical Panel Layout

    Electrical Manual VM16,17,24,25,30 Electronic Orient Spindle 25 Y ERVING ETAL UTTING EEDS FOR EARS Electrical Panel Layout Rev.9...
  • Page 29 Electrical Manual VM16,17,24,25,30 Electronic Orient Spindle 25 Y ERVING ETAL UTTING EEDS FOR EARS Rev.9...
  • Page 30 Electrical Manual VM16,17,24,25,30 Electronic Orient Spindle 25 Y ERVING ETAL UTTING EEDS FOR EARS Rev.9...
  • Page 31 Electrical Manual VM16,17,24,25,30 Electronic Orient Spindle 25 Y ERVING ETAL UTTING EEDS FOR EARS This page intentionally left blank Rev.9...

  • Page 32: Mc5 Spindle Drive Parameters - Single Speed 15/10 Hp

    Electrical Manual VM16,17,24,25,30 Electronic Orient Spindle 25 Y ERVING ETAL UTTING EEDS FOR EARS MC5 Spindle Drive Parameters - Single speed 15/10 HP 2-27-01 MC5 2011 Parameter Name 15/10 HP Unit 6422 Electronic Orient 7.5 KVA INITIALIZE CONSTANTS A1-01 Access Level...
  • Page 33 Electrical Manual VM16,17,24,25,30 Electronic Orient Spindle 25 Y ERVING ETAL UTTING EEDS FOR EARS MC5 2011 Parameter Name 15/10 HP Unit 6422 E2-05 Term Resistance .273 E2-06 Leak Inductance E2-07 Saturation Comp1 E2-08 Saturation Comp2 E3-01 Control Method E4-01 Max Frequence 2...
  • Page 34 * Parameters will vary depending on RPM option of machine (See Chart Below) ** Orient Position will vary on every machine. This listing contains the spindle drive parameters that have been changed by Milltronics Manufacturing. All other parameters remain unchanged and are the factory default settings from Yaskawa.

  • Page 35: Mc5 Spindle Drive Parameters 22/15 Hp

    Electrical Manual VM16,17,24,25,30 Electronic Orient Spindle 25 Y ERVING ETAL UTTING EEDS FOR EARS MC5 Spindle Drive Parameters 22/15 HP 4-10-01 MC5 2011 MC5 2011 MC5 2011 Parameter Name 20/15HP 20/15HP 20/15HP Unit 6422 5422 6422 Electronic Mechanical Mechanical Orient...
  • Page 36 Electrical Manual VM16,17,24,25,30 Electronic Orient Spindle 25 Y ERVING ETAL UTTING EEDS FOR EARS MC5 2011 MC5 2011 MC5 2011 Parameter Name 20/15HP 20/15HP 20/15HP Unit 6422 5422 6422 E2-04 Number of Poles E2-05 Term Resistance .171 .171 .171 E2-06 Leak Inductance 11.0...
  • Page 37 * Parameters will vary depending on RPM option of machine (See Chart Below) ** Orient Position will vary on every machine. This listing contains the spindle drive parameters that have been changed by Milltronics Manufacturing. All other parameters remain unchanged and are the factory default settings from Yaskawa.

  • Page 38: Mc5 Spindle Drive Parameters 30/22 Hp

    Electrical Manual VM16,17,24,25,30 Electronic Orient Spindle 25 Y ERVING ETAL UTTING EEDS FOR EARS MC5 Spindle Drive Parameters 30/22 HP 4-10-01 MC5 2015 MC5 2015 MC5 2015 Parameter Name 30/22 HP 30/22 HP 30/22 HP Unit 6422 5422 6422 Electronic...
  • Page 39 Electrical Manual VM16,17,24,25,30 Electronic Orient Spindle 25 Y ERVING ETAL UTTING EEDS FOR EARS MC5 2015 MC5 2015 MC5 2015 Parameter Name 30/22 HP 30/22 HP 30/22 HP Unit 6422 5422 6422 E2-04 Number of Poles E2-05 Term Resistance 0.156 0.156...
  • Page 40 * Parameters will vary depending on RPM option of machine (See Chart Below) ** Orient Position will vary on every machine. This listing contains the spindle drive parameters that have been changed by Milltronics Manufacturing. All other parameters remain unchanged and are the factory default settings from Yaskawa.

  • Page 41: Yaskawa Axis Drive Parameters

    Electrical Manual VM16,17,24,25,30 Electronic Orient Spindle 25 Y ERVING ETAL UTTING EEDS FOR EARS Yaskawa Axis Drive Parameters Partner VM16 & 17 X and Y Drives Model SGDB-10ADG, Z SGDB 15ADG X-Axis Y-Axis Z-Axis Cn-01=008CH Cn-01=008CH Cn-01=008CH Cn-02=0000H Cn-02=0001H Cn-02=0001H...

  • Page 42: Partner Vm24 X And Y Drives Model Sgdb-10Adg, Z 15Adg

    Electrical Manual VM16,17,24,25,30 Electronic Orient Spindle 25 Y ERVING ETAL UTTING EEDS FOR EARS Partner VM24 X and Y Drives Model SGDB-10ADG, Z 15ADG X-Axis Y-Axis Z-Axis Cn-01=008CH Cn-01=008CH Cn-01=008CH Cn-02=0000H Cn-02=0001H Cn-02=0001H Cn-03=00187 Cn-03=00187 Cn-03=00187 Cn-04=00030 Cn-04=00035 Cn-04=00070 Cn-05=00500...

  • Page 43: Partner Vm25 & 30 All Drives Model Sgdb-15Adg

    Electrical Manual VM16,17,24,25,30 Electronic Orient Spindle 25 Y ERVING ETAL UTTING EEDS FOR EARS Partner VM25 & 30 All Drives Model SGDB-15ADG X-Axis Y-Axis Z-Axis Cn-01=008CH Cn-01=008CH Cn-01=008CH Cn-02=0200H Cn-02=0001H Cn-02=0001H Cn-03=00328 Cn-03=00328 Cn-03=00328 Cn-04=00030 Cn-04=00035 Cn-04=00060 Cn-05=00400 Cn-05=00500 Cn-05=00450...

  • Page 44: Yaskawa Axis Drive Parameters For Troyke Indexers

    Electrical Manual VM16,17,24,25,30 Electronic Orient Spindle 25 Y ERVING ETAL UTTING EEDS FOR EARS Yaskawa Axis Drive Parameters for Troyke Indexers 6 in. 9 in. 10 in. 20 in. Cn-01=008CH Cn-01=008CH Cn-01=008CH Cn-01=008CH Cn-02=0001H Cn-02=0001H Cn-02=0001H Cn-02=0000H Cn-03=00408 Cn-03=00409 Cn-03=00818...

  • Page 45: Card Cage Gain Setting Procedure

    Electrical Manual VM16,17,24,25,30 Electronic Orient Spindle 25 Y ERVING ETAL UTTING EEDS FOR EARS Card Cage Gain Setting Procedure The motion control cards are pre-adjusted in the assembly area by commanding a move of 0.2048” and adjusting the gain pot so the analog is 5 volts. This adjustment can be made on the machine as well, but some parameters should be noted before making the adjustments.

  • Page 46: Drive Setting Procedure

    Electrical Manual VM16,17,24,25,30 Electronic Orient Spindle 25 Y ERVING ETAL UTTING EEDS FOR EARS Drive Setting Procedure After the motion control cards have been adjusted, the drives are tuned. In AXIS parameters, check once again that Velocity Gain values are 0 (see above); check that Excess Error is set to 0.500;...

  • Page 47: Centurion 6 Cnc Connector Signal Listing

    Electrical Manual VM16,17,24,25,30 Electronic Orient Spindle 25 Y ERVING ETAL UTTING EEDS FOR EARS Centurion 6 CNC Connector Signal Listing Connector X-Input Pin 1 - Machine emergency stopped Pin 8 - Spindle zero speed Pin 2 - Spare Pin 9 - Spindle drive fault Pin 3 - Spare Pin 10 –...

  • Page 48: Connector Z-Output

    Electrical Manual VM16,17,24,25,30 Electronic Orient Spindle 25 Y ERVING ETAL UTTING EEDS FOR EARS Centurion 6 CNC Connector Signal Listing Pin 2 - Tool changer arm in/ pot down (jumpered to TCH-1) Pin 9 - Gear 1 of 4 Gear...

  • Page 49: Spindle Drive Connector

    Electrical Manual VM16,17,24,25,30 Electronic Orient Spindle 25 Y ERVING ETAL UTTING EEDS FOR EARS Centurion 6 CNC Connector Signal Listing Spindle Drive Connector Pin 1 - Forward Run (jumpered to X-out 4) Pin 8 - Spindle analog signal (jumpered to Misc-13)

  • Page 50: Connector Com1 (Card Cage)

    Electrical Manual VM16,17,24,25,30 Electronic Orient Spindle 25 Y ERVING ETAL UTTING EEDS FOR EARS Centurion 6 CNC Connector Signal Listing Pin 4 - Tool carousel counter clockwise Pin 11 - Tool changer arm out (jumpered to Y-in 5) (jumpered to Y-out 5)

  • Page 51: Keyboard Din Connector (J1)

    Electrical Manual VM16,17,24,25,30 Electronic Orient Spindle 25 Y ERVING ETAL UTTING EEDS FOR EARS Centurion 6 CNC Connector Signal Listing Pin 5 - Serial I/O TXD Pin 10 - DC ground Keyboard DIN Connector (J1) Pin 1 - Keyboard EXCLK...

  • Page 52: Card Cage Assembly

    Electrical Manual VM16,17,24,25,30 Electronic Orient Spindle 25 Y ERVING ETAL UTTING EEDS FOR EARS Card Cage Assembly Rev.9...
  • Page 53 Electrical Manual VM16,17,24,25,30 Electronic Orient Spindle 25 Y ERVING ETAL UTTING EEDS FOR EARS Rev.9...
  • Page 54 Electrical Manual VM16,17,24,25,30 Electronic Orient Spindle 25 Y ERVING ETAL UTTING EEDS FOR EARS Rev.9...
  • Page 55 Electrical Manual VM16,17,24,25,30 Electronic Orient Spindle 25 Y ERVING ETAL UTTING EEDS FOR EARS Rev.9...
  • Page 56 Electrical Manual VM16,17,24,25,30 Electronic Orient Spindle 25 Y ERVING ETAL UTTING EEDS FOR EARS Rev.9...
  • Page 57 Electrical Manual VM16,17,24,25,30 Electronic Orient Spindle 25 Y ERVING ETAL UTTING EEDS FOR EARS This page intentionally left blank Rev.9...

  • Page 58: Lcd Front Panel Assembly

    Electrical Manual VM16,17,24,25,30 Electronic Orient Spindle 25 Y ERVING ETAL UTTING EEDS FOR EARS LCD Front Panel Assembly Rev.9...
  • Page 59 Electrical Manual VM16,17,24,25,30 Electronic Orient Spindle 25 Y ERVING ETAL UTTING EEDS FOR EARS Rev.9...

  • Page 60: Lcd Chassis Assembly

    Electrical Manual VM16,17,24,25,30 Electronic Orient Spindle 25 Y ERVING ETAL UTTING EEDS FOR EARS LCD Chassis Assembly Rev.9...
  • Page 61 Electrical Manual VM16,17,24,25,30 Electronic Orient Spindle 25 Y ERVING ETAL UTTING EEDS FOR EARS Rev.9...
  • Page 62 Electrical Manual VM16,17,24,25,30 Electronic Orient Spindle 25 Y ERVING ETAL UTTING EEDS FOR EARS Rev.9...
  • Page 63 Electrical Manual VM16,17,24,25,30 Electronic Orient Spindle 25 Y ERVING ETAL UTTING EEDS FOR EARS Rev.9...
  • Page 64 Electrical Manual VM16,17,24,25,30 Electronic Orient Spindle 25 Y ERVING ETAL UTTING EEDS FOR EARS Rev.9...
  • Page 65 Electrical Manual VM16,17,24,25,30 Electronic Orient Spindle 25 Y ERVING ETAL UTTING EEDS FOR EARS Rev.9...

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