Condair Omega Pro Installation Manual
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Condair Omega Pro Installation Manual

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INSTALLATION MANUAL
Steam generator
Condair Omega Pro
Humidification and Evaporative Cooling

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Summary of Contents for Condair Omega Pro

  • Page 1 INSTALLATION MANUAL Steam generator Condair Omega Pro Humidification and Evaporative Cooling...
  • Page 2 Condair Group AG, except to the extent required for installation or maintenance of recipient's equipment. Liability Notice Condair Group AG does not accept any liability due to incorrect installation or operation of the equipment or due to the use of parts/components/equipment that are not authorised by Condair Group AG.

  • Page 3: Table Of Contents

    Notes on the installation manual For your safety Product Overview Models overview 3.1.1 Single units Small ("S") , Omega Pro 5...10 and Medium ("M"), Omega Pro 16...40 3.1.2 Single units Large ("L"), Omega Pro 50...80 3.1.3 Double units (2 x "M"), Omega Pro 40...80 3.1.4...
  • Page 4 Wiring diagram Condair Omega Pro 50...80 - Single units "L" 5.7.4 Wiring diagram Condair Omega Pro 40...80 - Double units 2 x "M" 5.7.5 Wiring diagram Condair Omega Pro 100...160 - Linkup systems 3 x "M" or 4 x "M" 5.7.6 Installation work external connections 5.7.7 Performance data / Fuses "F3"...

  • Page 5: Introduction

    We thank you for having purchased the Condair Omega Pro steam generator. The Condair Omega Pro steam generator incorporates the latest technical ad van ces and meets all recognized safety standards. Nevertheless, improper use of the Condair Omega Pro steam generator may result in danger to the user or third parties and/or damage to property.
  • Page 6 If the documentation gets misplaced, please contact your Condair representative. Language versions This installation manual is available in other languages. Please contact your Condair representative for information. Introduction...

  • Page 7: For Your Safety

    For your safety General Every person, who is in charge of the installation work on the Condair Omega Pro must have read and understood this installation manual and the Condair Omega Pro operation manual before carrying out any work. Knowing and understanding the contents of the installation manual and the operation manual is a basic requirement for protecting personnel against any kind of danger, to prevent faulty operation, and to operate the unit safely and correctly.
  • Page 8 Preventing unsafe operation All persons working with the Condair Omega Pro are obliged to report any alterations to the unit that may affect safety to the owner without delay and to secure the Condair Omega Pro against accidental power-up. Prohibited modifications to the unit No modifications must be undertaken on the Condair Omega Pro without the express written consent of Condair.

  • Page 9: Product Overview

    Models overview Condair Omega Pro steam generators are available as single units with different housing sizes (S, M and L), as double units (2 x "M") and as Linkup systems (3 x "M" or 4 x "M") with different heating voltages and steam capacities ranging from 5 kg/h up to a maximum of 160 kg/h.

  • Page 10: Single Units Large ("L"), Omega Pro 50

    3.1.2 Single units Large ("L"), Omega Pro 50...80 Housing Condair 230 V/1~ 200V/3~ 230V/3~ 380V/3~ 400V/3~ 415V/3~ 440V/3~ 460V/3~ 480V/3~ 500V/3~ 600V/3~ size Omega Pro kg/h kg/h kg/h kg/h kg/h kg/h kg/h kg/h kg/h kg/h kg/h –– –– –– ––...

  • Page 11: Double Units (2 X "M"), Omega Pro 40

    3.1.3 Double units (2 x "M"), Omega Pro 40...80 Housing Condair 230 V/1~ 200V/3~ 230V/3~ 380V/3~ 400V/3~ 415V/3~ 440V/3~ 460V/3~ 480V/3~ 500V/3~ 600V/3~ size Omega Pro kg/h kg/h kg/h kg/h kg/h kg/h kg/h kg/h kg/h kg/h kg/h –– 2*18.1 2*19.7 ––...

  • Page 12: Linkup Systems (3 X "M"), Omega Pro 100

    3.1.4 Linkup systems (3 x "M"), Omega Pro 100...120 Housing Condair 230 V/1~ 200 V/3~ 230 V/3~ 380 V/3~ 400 V/3~ 415 V/3~ 440 V/3~ 460 V/3~ 480 V/3~ 500 V/3~ 600 V/3~ size Omega Pro kg/h kg/h kg/h kg/h...

  • Page 13: Linkup Systems (4 X "M"), Omega Pro 140

    3.1.5 Linkup systems (4 x "M"), Omega Pro 140...160 Housing Condair 230 V/1~ 200 V/3~ 230 V/3~ 380 V/3~ 400 V/3~ 415 V/3~ 440 V/3~ 460 V/3~ 480 V/3~ 500 V/3~ 600 V/3~ size Omega Pro kg/h kg/h kg/h kg/h...

  • Page 14: Product Designation

    The identification of the unit is found on the specification label. Production Type designation Serial number (7 digits) Month/Year Condair Group AG, Gwattstrasse 17, 8808 Pfäffikon SZ, Switzerland Heating voltage Type: Condair Omega Pro 40 P-VE Serial-No: XXXXXXX 05.15 Voltage: 400V 3~ / 50...60Hz El.
  • Page 15 Key model designation Example: Condair Omega Pro 50 L 400V/3~ VE Product designation Unit model: Housing size: L: large housing Heating voltage: 230V/1~/50...60Hz: 230V/1~ 200V/3~/50...60Hz: 200V/3~ 230V/3~/50...60Hz: 230V/3~ 380V/3~/50...60Hz: 380V/3~ 400V/3~/50...60Hz: 400V/3~ 415V/3~/50...60Hz: 415V/3~ 440V/3~/50...60Hz: 440V/3~ 460V/3~/50...60Hz: 460V/3~ 480V/3~/50...60Hz: 480V/3~ 500V/3~/50...60Hz: 500V/3~...

  • Page 16: Options

    Mounting rail for mounting the Condair 1xMP-S 1xMP-M 2xMP-M 1xMP-L 3xMP-M 4xMP-M Omega Pro to a wall or the mounting rack basic. LonWorks board Supplementary board to connect the Cond- 1xLW air Omega Pro to a building management system via LonWorks.
  • Page 17 Set of cable glands 1xCG 2xCG 1xCG 3xCG 4xCG Set with cable glands for the control com- partment of the Condair Omega Pro. Total drain valve Set including solenoid drain valve and 1xSV 2xSV 3xSV 4xSV hose for automatic draining of the lime collector tank.

  • Page 18: Accessories

    Blower pack for direct room humidification. The blower pack can be mounted either 1xBP 2xBP 3xBP 4xBP directly onto the Condair Omega Pro or separated from the steam generator to the wall. Support steam for distribution pipe 1xVS-DV81 2xVS-DV81 3xVS-DV81 4xVS-DV81 Support for vertical mounting of the steam distribution pipe DV81-..

  • Page 19: Receiving And Storage

    Check packing slip to ensure all parts has been delivered. All material shortages are to be reported to your Condair supplier within 48 hours after receipt of the goods. Condair Group AG assumes no responsibility for any material shortages beyond this period.

  • Page 20: Storage And Transportation

    Storage and Transportation Storing Until installation store the Condair Omega Pro in its original packaging in a protected area meeting the following requirements: – Room temperature: 5 ... 40 °C – Room humidity: 10 ... 75 %rh Transportation For optimum protection always transport the unit and components in their original packaging and use appropriate lifting/transporting devices.

  • Page 21: Mounting And Installation Work

    DANGER! Danger of electric shock! The Condair Omega Pro is mains powered. Live parts may be exposed when the unit is open. Touching live parts may cause severe injury or danger to life. Prevention: The Condair Omega Pro must be connected to the mains only after all mounting and installation work has been completed, all installations have been checked for correct workmanship and the unit is closed and properly locked.

  • Page 22: Installation Overviews

    – must not touch funnel (with optional drain water cooling 2...10 bar / 1...25 °C) Open funnel with trap (supplied by others) Pure water system Condair RO-A (option) Fig. 7: Typical installation for SPA cabin humidification Mounting and installation work...
  • Page 23 – must not touch funnel 1...10 bar / 1...40 °C (with optional drain water Open funnel with trap cooling 2...10 bar / 1...25 °C) (supplied by others) Pure water system Condair RO-A (option) Fig. 8: Typical installation for room humidification Mounting and installation work...

  • Page 24: Mounting The Unit

    Mounting the unit 5.3.1 Notes on locating the unit e.g. Omega Pro 60 1 0 0 2x "M" 5 0 - * recommended: 250 mm M a i d u l . 5 0 M a i m i n d u l e.g.
  • Page 25 The steam generator Condair Omega Pro must only be installed in rooms with a floor drain. CAUTION! If for some reason the Condair Omega Pro must be installed in a location without floor drain, it is mandatory to provide a leakage monitoring device to safely interrupt the water supply in case of leakage.

  • Page 26: Mounting The Steam Generator

    5.3.2 Mounting the steam generator 5.3.2.1 Standard mounting Overview standard mounting single units Small and Medium Dimension Housing size Omega Pro Omega Pro 5...10 ("S") 16...40 ("M") "a" in mm 54.0 54.0 "b" in mm 446.0 556.0 "c" in mm 80.2...
  • Page 27 Overview standard mounting single units Large Dimension Housing size Omega Pro 50...80 ("L") "a" in mm 164.0 "b" in mm 426.0 "c" in mm 117.2 "d" in mm 406.4 Weights Housing size Omega Pro 50...80 ("L") Netweight in kg 81.0 Operating weight in kg 132.0...
  • Page 28 Mounting procedure standard mounting 1. Mark the attachment points "A" and "B" at the desired position with the help of a level. Then, drill holes diameter: 10 mm, depth: 50 mm. 2. Insert the supplied plastic plugs, and screw in supplied screws into the dowels of the attachment points "A"...

  • Page 29: Rail Mounting (Option)

    5.3.2.2 Rail mounting (option) Overview rail mounting single units Small and Medium Dimension Housing size Omega Pro Omega Pro 5...10 ("S") 16...40 ("M") "a" in mm 193.5 193.5 "b" in mm 304.8 406.4 "c" in mm 57.6 61.8 Weights Housing size...
  • Page 30 Overview rail mounting single units Large Dimension Housing size Omega Pro 50...80 ("L") "a" in mm 263.5 "b" in mm 406.4 "c" in mm 117.2 Weights Housing size Omega Pro 50...80 ("L") Netweight in kg 81.0 Operating weight in kg 132.0...

  • Page 31: Inspecting The Installed Unit

    Procedure 1. Mark the attachment points "A" for the mounting rail at the desired position with the help of a spirit level. Then, drill holes diameter: 10 mm, depth: 50 mm. 2. Insert the supplied plastic plugs, and fix the mounting rail to the wall with the screws and washers supplied.

  • Page 32: Steam Installation

    Steam installation 5.4.1 Overviews steam installation SPA cabin min. 15 % – Steam line – As short as possible (max. length 4 m) – Adequate upslope/downslope min.15 % (8.5°) – No restrictions DS80 – Condensate trap at the lowest point –...
  • Page 33 Blower Pack (mounted remotely from the steam generator) Steam line – As short as possible (max. length 4 m) – Adequate upslope/downslope min.15 % (8.5°) – No restrictions – Condensate trap at the lowest point Condsensate line – Hose or fixed pipe (with same inner diameter as –...

  • Page 34: Positioning/Mounting The Steam Distributor

    Shield the steam outlet of the steam distributor with corresponding measures to make sure steam bath users can not be burned by the steam flow. Important: The ambient pressure at the installation site of the Condair Omega Pro and at the installation site of the steam distributor must be the equal.

  • Page 35: Positioning And Mounting Of The Blower Packs (Accessory Bp)

    If you have questions concerning the direct room humidification, please contact your Condair representative. Further information is provided in the separate installation and operating instructions for the correspond- ing blower pack.

  • Page 36: Installing The Steam And Condensate Lines

    Installing the steam and condensate lines Installations notes – Use original steam and condensate hose from your Condair representative or solid steam pipes from copper or stainless steel (min. DIN 1.4301) exclusively. Steam and condensate lines from other material may cause undesired operational malfunctions.
  • Page 37 Installation examples min. 15 % min. 15 % – Ømin. 200 mm Fig. 16: Steam distributor mounted more than 500 mm above the top edge of the steam generator Mounting and installation work...
  • Page 38 min. 15 % – Obstacle min. 15 % min. 15 % – Ensure adequate cooling according to local codes Install condensate drain (full size T) at the lowest point Fig. 17: Steam distributor mounted less than 500 mm above the top edge of the steam generator Mounting and installation work...
  • Page 39 min. 15 % Steam line must be insulated over the entire length! min. 15 % – Piece of hose min. 15 % – Fig. 18: Steam line with solid piping and insulation The following notes should be observed: – The minimum internal diameter of the steam line (diameter dependent on the steam generator) should be applied over the whole length of the piping.
  • Page 40 – The minimum bend radius for solid pipes is 5 x internal diameter. – Connection of the steam pipes to the steam distributor and steam generator is effected by means of short lengths of steam hose secured with hose clamps. Important! Allowance must be made for a pressure loss of approx.

  • Page 41: Common Steam And Condensate Line Errors

    5.4.5 Common steam and condensate line errors Wrong Correct Steam line not led at least 300 mm perpendicularly upwards Lead steam line at least 300 mm perpendicularly upwards before first bend (forming of condensate). before first bend. Minimum bend radius of steam hose/solid steam line not The minimum bend radius of 300 mm for steam hoses or maintained (forming of condensate).

  • Page 42: Inspecting The Steam Installation

    5.4.6 Inspecting the steam installation Use the following check list to ensure that the steam installation was performed correctly: – Steam distributor Steam distributor correctly positioned and secured? Unused condensate drains on steam distributor closed with cap? – Steam hose Maximum length of 4 m? Steam hose/steam line guided at least 300 mm vertically upwards before the first bend? Minimum upslope/downslope of at least 15% / 8.5°...

  • Page 43: Water Installation

    Water installation 5.5.1 Overview water installation Water drain connector ø30 mm Water supply connector G 3/4" Water supply pipe (min. inner diameter 8 mm, supplied by others) Drain hose (supplied) – internal diameter ø30 mm Filter valve or – Drain hose must be led to the left Shut-off valve and filter 125 µm –...
  • Page 44 Water drain connectors ø30 mm Water supply connectors G 3/4" Drain hoses (supplied) Water supply pipes – internal diameter ø30 mm (min. inner diameter 8 mm, supplied by others) – Drain hoses must be led to the left – constant downslope (min 15 %/8.5°) to collector pipe –...

  • Page 45: Notes On Water Installation

    Condair RO-A pure water system (see installation overviews in chapter 5.2). For detailed instructions on connecting the Condair RO-A pure water system to the Condair Omega Pro, refer to the separate instructions for this product. – The installation of the filter valve (accessory "Z261", alternatively a shut-off valve and a 125 µm water filter can be used) should be made as close as possible to the steam generator.

  • Page 46: Inspecting The Water Installation

    – Always lead the supplied drain hose from the connector to the left down to the funnel (see Fig. 20). On large units with two steam cylinders each drain line must be led into a separate funnel with trap (see Fig.

  • Page 47: Notes On Humidity Control For Direct Room Humidification

    Notes on humidity control for direct room humidification 5.6.1 Principle diagram room humidity control For direct room humidification, the humidity sensor "A1" or hygrostat "B1" is mounted directly in the room. Humidity sensor On/Off humidistat Safety humidistat External continuous controller (e.g. PI controller) Internal P/PI controller Input signal from A1 Fig.

  • Page 48: Electrical Installation

    DANGER! Danger of electric shock The Condair Omega Pro is mains powered. Live parts may be exposed when the unit is open. Touching live parts may cause severe injury or danger to life. Prevention: The Condair Omega Pro unit must be connected to the mains only after all mounting and installation work has been completed, all installations have been checked for correct workmanship and the unit is closed and properly locked.

  • Page 49: Wiring Diagram Condair Omega Pro 5

    SW1 Rotary switch Module identification (must be left on position "0") THV Terminal Heating voltage supply (option) Drain water cooling valve (option) Total drain valve (option) Fig. 24: Wiring diagram Condair Omega Pro - Single units "S" and "M" (5...40 kg/h) Mounting and installation work...

  • Page 50: Wiring Diagram Condair Omega Pro 50

    Jumper wire, if blower pack safety loop is not connected Jumper wire, if no monitoring devices are connected to SC1 and SC2 Jumper for activating the terminating resistor for Modbus network (Jumper must be connected, if Condair Omega Pro is the last unit in the Modbus network) Jumper for activating Modbus or BACnet MSTP communication via RS485 interface (J6).

  • Page 51: Wiring Diagram Condair Omega Pro 40

    Supply cable Module A to Module B - 1,65 m (supplied) Data cable Module A to Module B - 1,65 m (supplied) Fig. 26: Wiring diagram Condair Omega Pro - Double units (2 x "M") 40...80 kg/h Mounting and installation work...

  • Page 52: Wiring Diagram Condair Omega Pro 100

    5.7.5 Wiring diagram Condair Omega Pro 100...160 - Linkup systems 3 x "M" or 4 x "M" Control compartment "Main A" Control compartment "Main B" LEVEL POWER DRN2 J3 DRN1 J2 INLET J1 UNIT BOARD SUPPLY L1 L2 Driver board "Main B"...
  • Page 53 Jumper for activating Modbus or BACnet MSTP communication via RS485 interface (J6). If jumper is not in place no communication will take place through the RS485 interface. Termination Linkup system (Jumper must be connected, if the Condair RS is the first or the last unit in the Linkup system). Remote operating and fault indication (option)

  • Page 54: Installation Work External Connections

    5.7.6 Installation work external connections Connecting the external safety chain The potential-free contacts of external moni t or ing de- MAINS SUPPLY vices (e.g. safety humidistat "B1") are connected in L N SC1SC2PEPE series (safety chain "K2") to the terminals "SC1" and "SC2"...
  • Page 55 Control compartment – "Steam" (Terminal 7 and 8): This relay closes as soon as the Condair Omega Pro produces steam. – "Unit on" (Terminal 9 and 10): This relay closes as soon as the voltage supply to the Control compartment of the Condair Omega Pro is switched on.
  • Page 56 Note: if the optional drain water cooling valve is retrofit- ted, it must be activated via the control software. In this case contact your Condair representative. Connecting the total drain valve (option) The connecting cable of the optional total drain valve "Y2"...
  • Page 57 Connecting the control voltage Note: if the Condair Omega Pro is equipped with option "CVI" or "TR", a separate control voltage supply is not required. The control voltage supply (L1, N, PE) is to be con- MAINS SUPPLY nected in accordance with the wiring diagram to the...
  • Page 58 Connecting the heating voltage supply L1 L2 L1 L2 L2 L3 L2 L3 Control compartment Control compartment (Module A) (Module B) 200-600 V/3~/50..60 Hz 200-600 V/3~/50..60 Hz 230 V/1~/50..60 Hz 230 V/1~/50..60 Hz The heating voltage supply (L1, L2, L3 and PE or L1, N and PE) is to be connected in accordance with the wiring diagram to the corresponding terminals of the main contactor "K1"...
  • Page 59 Connecting the voltage supply via option TR (for 3 phase single voltage system) MODULE B MAINS SUPPLY MODULE B MAINS S L1 L2 L1 L2 L N SC1SC2PEPE L N SC1 Supply cable 6.3 A, (Module A / Module B) slow acting L2 L3 Option TR...
  • Page 60 Connecting the voltage supply via Option CVI (for 3 phase/neutral single voltage system) MODULE B MAINS SUPPLY MODULE B MAINS S L1 L2 L1 L2 L N SC1SC2PEPE L N SC1 Supply cable (Module A / Module B) L2 L3 6.3 A, slow acting Option CVI Control compartment...

  • Page 61: Performance Data / Fuses "F3" Heating Voltage Supply

    5.7.7 Performance data / Fuses "F3" Heating voltage supply 230V/1~/50...60 Hz 200V/3~/50...60 Hz 230V/3~/50...60 Hz 380V/3~/50...60 Hz 400V/3~/50...60 Hz 415V/3~/50...60 Hz Condair Omega 16,5 –– –– –– –– –– 26,0 –– –– –– –– –– 15,0 32,0 10,0 –– ––...

  • Page 62: Inspecting The Electrical Installation

    5.7.8 Inspecting the electrical installation Check the following points: Do the supply voltages for heating and control voltage comply with the relevant voltages stated on the specification label? Are the voltage supplies (heating and control voltage) correctly fused? Are the service switches "Q.." installed in the supply lines for to the heating and control voltage? Are all components correctly connected according to the wiring diagram? Are all connecting cables fastened? Are the connecting cables free of tension (passed through cable glands?)

  • Page 63: Appendix

    Appendix Unit dimensions 6.1.1 Unit dimensions unit "S" (Omega Pro 5...10) 173.5 71.7 123.8 80.2 304.8 57.6 304.8 57.6 G 3/4" 211.5 Fig. 28: Unit dimensions unit "S" (dimensions in mm) Appendix...

  • Page 64: Unit Dimensions Unit "M" (Omega Pro 16

    6.1.2 Unit dimensions unit "M" (Omega Pro 16...160) 181.8 163.5 61.8 88.5 406.5 61.8 406.5 61.8 G 3/4" 321.5 Fig. 29: Unit dimensions unit "M" (dimensions in mm) Appendix...

  • Page 65: Unit Dimensions Unit "L" (Omega Pro 50

    6.1.3 Unit dimensions unit "L" (Omega Pro 50...80) 520.5 418.8 163.5 61.8 178.8 535.8 1000 406.5 406.5 G 3/4" G 3/4" 321.5 678.5 Fig. 30: Unit dimensions unit "L" (dimensions in mm) Appendix...

  • Page 66: Ec Declaration Of Conformity

    Produkt the product responsabilité, que le produit Condair Omega Pro auf das sich diese Erklärung bezieht, to which this declaration relates is in auquel se réfère cette déclaration est mit den folgenden Normen oder...
  • Page 68 CONSULTING, SALES AND SERVICE: CH94/0002.00 Condair Group AG Gwattstrasse 17, 8808 Pfäffikon SZ, Switzerland Phone +41 55 416 61 11, Fax +41 55 588 00 07 info@condair.com, www.condair-group.com...

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