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Related Manuals for Condair CP3 D Series
Summary of Contents for Condair CP3 D Series
- Page 1 D Steam generator for steam baths Technical DocumenTaTion...
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Page 3: Table Of Contents
Water installation 8.1 Malfunction list 5.5.1 Overview water installation 8.1.1 System faults 5.5.2 Notes on water installation 8.1.2 Unit faults 5.5.3 Inspecting the water installation 8.2 Notes on fault elimination 5.6 Electric installation 8.3 Resetting the error indication (red LED lights) 5.6.1 Wiring diagram Condair CP3 D 5.6.2 Notes on electric installation Taking out of service/Disposal 5.6.3 Inserting the CP3 Card 9.1 Taking out of service 5.6.4 Inspecting the electrical installation 9.2 Disposal/Recycling Operation Product specifications 6.1 Commissioning 10.1 Technical data 6.2 Notes on operation 10.2... -
Page 4: Introduction
Further information on accessories can be obtained in the respective instructions. This technical documentation is restricted to the installation, commissioning, operation, servic- ing and trouble shooting of the steam generator Condair CP3 D and is meant for well trained personnel being sufficiently qualified for their respective work. - Page 5 If the equipment changes hands, the documentation should be passed on to the new operator. If the documentation gets mislaid, please contact your Condair supplier. Language versions This technical documentation is available in various languages. Please contact your Condair supplier for information. Copyright protection The present technical documentation is protected under the Copyright Act.
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Page 6: For Your Safety
For safety and warranty reasons any action beyond the scope of this manuals must be carried out only by qualified personnel authorised by the manufacturer. It is assumed that all persons working with the Condair CP3 D are familiar and comply with the ap- propriate regulations on work safety and the prevention of accidents. - Page 7 Behaviour in case of danger If it is suspected that safe operation is no longer possible, then the Condair CP3 D should imme- diately be shut down and secured against accidental power-up according to chapter 6.3. This can be the case under the following circumstances: –...
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Page 8: Product Overview
All models are controlled steplessly via the KTY temperature sensor supplied and the built-in trans- mitter and the continuous controller. Note: a special version of the Condair CP3 D without steam bath control is available on demand. Key model designation... -
Page 9: Identification Of The Unit
Total steam capacity in kg/h Type designation Serial number (7 digits) Month/Year Walter Meier (Climate International) Ltd. 8808 Pfäffikon Unit voltage (heating voltage) Condair CP3 D 45 XXXXXXX 11.06 400V 3~ / 50...60Hz 33.8 kW Maximum steam capacity per unit Dampf/Steam/Vapeur = 45.0 kg/h... -
Page 10: Steam Generator Construction
Steam generator construction The illustration above shows the large unit Housing (small, large) Filling hose Cable openings, top side Water supply hose Main contactor Inlet valve Power board Overflow hose Control board with CP3 Card Drain connection (not visible) Display and control unit Water supply pipe Remote operating and fault indication board Drain pump... -
Page 11: Functional Description
Functional description The Condair CP3 D is a pressureless steam generator that utilizes an electrode heating. The Condair CP3 D is designed for steam generation in a steam bath. Steam generation Any time steam is requested, the electrodes are supplied with voltage via main contactor. Simulta- neously, the inlet valve opens and water enters the steam cylinder from the bottom via water cup and supply line. -
Page 12: System Overview
System overview DS22 DS60 DS80 Z261 DS80 125...1250 µS/cm 1...10 bar 1...40 °C Steam generator Water drain hose (accessory “DS0”) Steam connection Control voltage supply Water drain connection Heating voltage supply Water supply connection Cable openings Filter valve (accessory “Z21”) Steam hose (accessory “DS.. -
Page 13: Options
Options 3.6.1 Options overview Condair CP3 D 230V1 5...8 400V3 5...8 9...15 16...45 230V3 5...8 9...15 16...30 D... Cleanable steam cylinder 1x D3.. 1x D4.. 1x D6.. Cleanable steam cylinder as an alternative to the disposable steam cylinder built in as standard (see also chapter 3.6.2). Remote operating and fault indication 1x RFI 1x RFI... -
Page 14: Option Details
1xD343 1xD444 1xD654 1xD654 Condair CP3 D...230V3 5...8 9...15 16...21 22...30 For water conductivity from 125 to 1250 µS/cm Exchangeable steam cylinder 1xA343 1xA444 1xA654 1xA644 Cleanable steam cylinder 1xD343 1xD444 1xD654 1xD674 Condair CP3 D...230V1 5...8 For water conductivity from 125 to 1250 µS/cm Exchangeable steam cylinder 1xA342 Cleanable steam cylinder 1xD342 If you have questions regarding the steam cylinders please contact your Condair representative. -
Page 15: Accessories
Accessories Accessories for water installation Condair CP3 D 230V1 5...8 400V3 5...8 9...15 16...45 230V3 5...8 9...15 16...30 Filter valve 1x Z261 Accessories for steam installation Condair CP3 D 230V1 5...8 400V3 5...8 9...15 16...45 230V3 5...8 9...15 16...30 Steam distributor 1x W22 1x W30 1x W45 (Details see chapter 5.4) Steam hose / meter 1x DS22... -
Page 16: Standard Delivery
Standard delivery The standard delivery includes: – Steam generator Condair CP3 D cpl. equipped with the options ordered according to chapter 3. with KTY temperature sensor, water connection pipe G3/" - 1/2", fixing set, Technical Documen- tation (this document) and spare parts list, packaged in cardboard box: –... -
Page 17: Notes For The Planning Engineer
Notes for the planning engineer Selecting the unit version To select the unit version the following planning steps are required: 1. Calculating the required maximum steam capacity according chapter .1.1 2. Selecting the unit version from the table in chapter .1.2 4.1.1 Determination of the required steam capacity The steam capacity required for a particular steam bath can be determined with the following table:... -
Page 18: Selecting The Unit
4.1.2 Selecting the unit Condair CP3 D 45 400V3 Heating voltage * Max. steam capacity Graduation Model Unit size in kg/h in kg/h Condair CP3 D small large 5...15 5...15 400V3 (400V/3~/50...60Hz) 16...45 16...45 5...15 5...15 230V3 (230V/3~/50...60Hz) 16...30 16...30 230V1 5...8 5...8 (230V/1~/50...60Hz) * Other heating voltages on request Selecting the options an accessories... -
Page 19: Mounting And Installation Work
Mounting and installation work Important notes for mounting and installation work Qualification of personnel All mounting and installation work must be carried out only by well qualified personnel authorised by the owner. It is the owner’s responsibility to verify proper qualification of the personnel. General note Strictly observe and comply with all information given in the present Technical Documentation regard- ing the location of the unit and the installation of water, steam and electricity. -
Page 20: Installation Overview
Installation overview Steam installation, min. 20 % see chapter . DS22 DS60 DS80 min. 5 % – Mounting the unit, 60...70 °C see chapter .3 1 ... 40 °C max. 75 %rh ø40 mm IP20 400V/3~/50...60Hz 230V/3~/50...60Hz G 1/2" 230V/1~/50...60Hz ø10/8 mm 230V/1~/50...60Hz G 1/2"... -
Page 21: Mounting The Unit
5.3 Mounting the unit 5.3.1 Notes on locating the unit . 4 0 m i n . 2 5 m i n 1 ... 40 °C 60...70 °C max. 75 %rh IP20 Condair CP3 D ... 230V1 5...8 Condair CP3 D ... 230V3 5...8 9...15 16...21 22...30 Condair CP3 D ... 400V3 5...8 9...15 16...25 26...45 Dimensions Housing (BxHxT) in mm... - Page 22 (refer to the above illustration for minimum distances). – The Condair CP3 D is protected according to IP20. Make sure the units are installed in a drip-proof location and the admissible ambient conditions are complied with.
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Page 23: Mounting The Unit
5.3.2 Mounting the unit Dimension Housing size small large 228 mm 284 mm 51 mm 51 mm 500 mm 545 mm 90 mm 144 mm 180 mm 216 mm Procedure 1. Mark the attachment point “A” on the wall. 2. Drill hole for attachment point “A” (diameter: mm, depth: 0 mm). 3. -
Page 24: Inspecting The Installed Unit
5.3.3 Inspecting the installed unit Check the following points: Is the unit installed in the correct place (see chapter .3.1)? Is the supporting surface stable enough? Is the unit correctly aligned, vertically and horizontally? Is the unit properly secured (see chapter .3.2)? Has the front panel of the unit been relocated and correctly fixed with the two screws? -
Page 25: Steam Installation
Steam installation 5.4.1 Overview steam installation min. 20 % DS22 DS60 DS80 SC22 min. 5 % – SC60 SC80 5.4.2 Positioning/mounting the steam distributor It’s the responsibility of the customer to correctly position the steam distributor (e.g. W..) in the steam bath cabin. -
Page 26: Installing The Steam Hose
(approx. 100 Pa) per meter steam hose. Note: If your particular installation exceeds the maximum steam hose length of m contact your Condair representative. In any case, steam hoses longer than m must be insulated in their entire length. -
Page 27: Inspecting The Steam Installation
Steam line with fixed piping For steam lines with fixed piping, the same instructions apply to the laying of the piping as already described. The following additional notes should be observed: – The minimum internal diameter of 22 mm, 30 mm or 45 mm respectively should be applied over the whole length of the piping. -
Page 28: Water Installation
Water installation 5.5.1 Overview water installation ø40 mm G 1/2" ø10/8 mm G 1/2" min. 10 % DS80 – Z261 125...1250 µS/cm 1...10 bar min. 10 % 1...40 °C – ≥ 40 mm... -
Page 29: Notes On Water Installation
– The use of additives such as corrosion inhibitors, disinfectants, etc. is not allowed, since these additives may endanger health and affect proper operation. – If the Condair CP3 D shall be operated with softened or partly softened water, please contact your Condair supplier. -
Page 30: Inspecting The Water Installation
5.5.3 Inspecting the water installation Check the following topics: – Water supply Has filter valve (accessory “Z21”) or shut-off valve and µm water filter respectively been installed in supply line? Have admissible water pressure (1 – 10 bar) and admissible temperature (1 – 0 °C) been observed? Does the supply capacity match the steam generator and is the minimum inside diameter of the supply pipe maintained throughout the entire length? -
Page 31: Electric Installation
Electric installation 5.6.1 Wiring diagram Condair CP3 D F1 4AT F2 4AT LAMP... -
Page 32: Notes On Electric Installation
3 mm is an essential requirement) and a fuse group “F1” (essential requirement: fuses are to be as detailed in the following table) must be installed (by the client). Heating voltage Max. steam Model Nominal Nominal Main capacity Condair CP3 D power current fuses F3 [kg/h] [kW] 5...8 5...8 3x 10 9...12 9...12... - Page 33 Remote indicator board H The remote operating and fault indicators must be connected to the respective potential-free relay contacts of the remote indicator board according to the wiring diagram: – “Error”: This relay is activated if a fatal error occurs. –...
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Page 34: Inserting The Cp3 Card
(self-adhesive). If the type designation on the CP3 Card and the data plate do not match, the CP3 Card must not be installed. If this is the case, contact your Condair supplier. 5.6.4... -
Page 35: Operation
Note: If the Condair CP3 D is operated with water of low conductivity it may happen that the maximum steam capacity is not reached in the first few hours of operation. This is normal. As soon as the conductivity has reached a sufficient level (due to the vaporisation process) the steam generator will reach the maximum steam capacity. -
Page 36: Notes On Operation
Notes on operation 6.2.1 Function of the display and operating elements Display and control unit Function: Configuration of the Condair CP3 D. Indication of operating parameters. Reset of maintenance counter and error indication. red LED “Error” Function: The LED lights in case of a malfunction of the unit. The type of malfunction is shown in the display, see chap- ter ). -
Page 37: Inspections During Operation
• the electric installation for any damage. If the inspection reveals any irregularities (e.g. leakage, error indication) or any damaged components take the Condair CP3 D out of operation as described in chapter .3. Then, contact your Condair representative. 6.2.4... -
Page 38: Overview And Operating Of The Menu
Overview and operating of the menu Operating The operating and display unit is operated via the four keys located CP3 D45 400V3 just below the display. The status fields at the bottom of the display Steam Bath :Standby Temperature :34°C show the active keys the functions assigned to them. -
Page 39: Interrogation Functions
Interrogation functions 6.5.1 Information in the operating display The following information are shown in the operating display: Operating status of the steam generator (Standby, Heating or Drying) CP3 D45 400V3 Steam Bath :Standby Actual temperature in the steam bath cabin Temperature :34°C Setpoint :48°C... -
Page 40: Interrogation Of The Malfunction List
6.5.3 Interrogation of the malfunction list The error messages generated by the last 20 malfunctions that occurred are saved in the malfunc- tion list of the Condair CP3 D and can be interrogated. Select the error history list: ErrorHistory 01/05 11.11.06 12.34 Path: Main menu >... -
Page 41: Setting The Fragrance Pump Settings
Description of the control mode settings – Manual: The steam generator must be switched on and off via the Start/Stop key in the operating display. CP3 D45 400V3 CP3 D45 400V3 Steam Bath :Standby Steam Bath :Heating Temperature :34°C Temperature :37°C Setpoint :48°C Setpoint... -
Page 42: Unit Settings In The Settings Menu
6.6.4 Unit settings in the settings menu 6.6.4.1 Launching the settings menu Select the settings menu: Settings Language :English Path: Main menu > User > Password entry: 8808 > Settings BathSetting :Set Date :05.05.08 Time :12:00 Cylinder :Set Press the < > and < > keys in order to select the individual settings in the settings menu. - Page 43 – Wochen Timer: With the settings in the submenu “Week Timer” you can configure the week timer for the time controlled operation of the steam generator. Note: This menu item is available only if the operating mode (see previous menu item “Operation”) is set to “WeekTime” . –...
- Page 44 Temp.Sensor: – With the settings in the submenu “Temp.Sensor” you can determine the signal source as well as the type and the signal sizes of the used sen- sor. Temp.Sensor Temp.Sensor Temp.Sensor SignalSource:Modbus Signalsource:Analog SignalSource:Analog Type :KTY Type :0-10V Nom. Value :2020 0V-Temp.
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Page 45: Setting The Date
– Max.Heating: Setting the maximum heating time for the steam generator. As soon as the maximum heating time is reached, the steam production is interrupted and the drying phase begins (if the fan is activated). After the drying phase the light is switched off automatically. Factory setting: Setting range: 1 ... -
Page 46: Setting The Capacity Limitation
Select “GFCI-Mode” in the settings menu, then press the <Set> key. Settings Cylinder :Set In the upcoming modification dialogue select whether or not the Condair Power Limit :100% GFCI-Mode :Aus CP3 D is connected to a fault current relay protected mains supply. -
Page 47: 6.6.4.10 Performing Remote Relay Tests
– StandbyDelay: Setting the period of time in standby operation after which an automatic cylinder draining takes place. Factory setting: 72 hours Setting range: 1...720 hours – Force Drain: Activating/Deactivating the forced draining which takes place after a cer- tain time of operation. The forced draining takes place also during steam production. -
Page 48: Performing Steam Bath Tests
XXXXXXXXXXXXXXXXXXXX The settings for the Modbus appear. 11.11.2006 12.00.00 Description of the Modbus settings – Modbus Addr.: Setting the modbus address of the Condair CP3 D. Factory setting: Setting range: 1...247 – Parity: Selecting the parity bit for the data transmission... -
Page 49: Maintenance
WARNING! tion. Prevention: Before carrying out any maintenance work set the Condair CP3 D out of opera- tion as described in chapter 6.3 (switch off the unit, disconnect it from the mains and stop the water supply) and secure the unit against inadvertent power-up. -
Page 50: Maintenance List
Maintenance list To maintain operational safety the Condair CP3 D steam generator must be maintained at regular in- tervals. This is differentiated between the first maintenance after approx. 500 operating hours (I), steam cylinder maintenance after the yellow LED lights (II) and annual maintenance (III). -
Page 51: Removing And Installing Parts For Maintenance
Removing and installing parts for maintenance 7.3.1 Removal and installation of the steam cylinder 1. Use a screwdriver to undo the two screws fixing the front panel to the unit, then remove the front panel. 2. Units with steam hose connector in housing top: release the two hose clamps on the rubber sleeve using a screwdriver, then detach the rubber sleeve from the connection in the unit cover and from the steam outlet connection of the steam cylinder. - Page 52 . Carefully lift steam cylinder away from the cylinder receptacle, then remove it to the front. Put steam cylinder down carefully to avoid damage to the lower connection CAUTION! piece! Installation of the steam cylinder follows the reverse sequence. Observe the following: –...
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Page 53: Disassembly And Assembly Of The Cleanable Steam Cylinder Type D
7.3.2 Disassembly and assembly of the cleanable steam cylinder type D... 1. Fasten electrode snap fastenings and push electrodes approx. 2 cm downwards into the steam cylinder. 2. Release clamp clips of the cylinder cover and raise cover. 3. Remove carefully electrodes by lifting upwards. . -
Page 54: Removal And Installation Of The Water Cup And The Water Hoses
7.3.3 Removal and installation of the water cup and the water hoses To improve accessibility for removing the water cup and the water hoses we recommend to remove the steam cylinder first (see chapter .3.1). 1. Release hose clamps using pliers, then disconnect all hoses from the corresponding connectors and remove the hoses. -
Page 55: Removal And Installation Of The Drain Pump
7.3.4 Removal and installation of the drain pump The steam cylinder does not need to be removed when removing the drain pump. 1. Detach electric cables (polarity of the cables must not be observed). 2. Release hose clamps and remove the hoses from the connectors. 3. -
Page 56: Notes On Cleaning The Unit Components
Notes on cleaning the unit components Unit component What to clean and how to clean Steam cylinder cover • Knock off or brush away any limescale as much as pos- Steam cylinder body sible (do not use a wire brush). Cylinder strainer If the parts are heavily calcified, place them in an % formic acid solution (observe safety notes in chap-... -
Page 57: Notes On Cleaning Agents
Unit component What to clean and how to clean Drain pump • Use a brush to remove any limscale from the pump hous- ing and the pump wheel (do not use a wire brush). O-ring • Then, wipe pump wheel with a damp cloth. Wash the pump housing with a lukewarm soap solution and rinse well with tap water. -
Page 58: Resetting The Maintenance Indication
Resetting the maintenance indication After completing maintenance work, the maintenance indication (yellow LED lights) must be reset as follows: Select the maintenance menu: Maintenance HistoryReset:Set Path: Main menu > User > Password entry: 8808 > Cyl. A Reset:Set XXXXXXXXXXXXXXXXXXXX Select “Cyl. A Reset” in the maintenance menu, then press the <Set> 11.11.2006 12.00.00 key. -
Page 59: Malfunctions
CP3 Card is empty ––– ––– No data stored on the CP3 Card. Install new CP3 Card. Error lights E2: CP-Card Empty CP3 Card is defective ––– ––– Invalid data stored on the CP3 Card. Install new CP3 Card. Error lights E3: CP-Card Invalid CP3 Card is incompatible ––– ––– The installed CP3 Card is not compatible with Install correct CP3 Card. Let your Condair Error lights the hardware of the unit or with the basic service technician adjust the basic E4: CP-Card incompat settings of the control electronics. settings. Wrong hardware settings ––– ––– False test run parameters. Let your Condair service technician adjust Error lights the test run parameters (heating voltage, E9: Illegal Settings Cylinder-No.). Hardware fault –––... -
Page 60: Unit Faults
8.1.2 Unit faults Warning Error Cause Remedy Display Display Maximum temperature Maximum temperature switch has triggered switch has triggered red and Maximum temperature switch has trig- Check temperature in the steam bath Warning Error green lights gered cabin. W20A: Temp.Fuse E20A: Temp.Fuse flash Maximum temperature switch defective or Check maximum temperature switch, re- not connected. place if necessary or correctly connect maximum temperature switch. - Page 61 Warning Error Cause Remedy Display Display Max. admissible electrode Max. admissible electrode current exceeded current exceeded ––– Drain pump defective. Inspect drain pump, replace if necessary. Warning Error lights W25A: Excess Current E25A: Excess Current Drain in steam cylinder blocked. Clean/replace steam cylinder.
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Page 62: Notes On Fault Elimination
Malfunctions relating to the electrical installation (e.g. replacement of fuses) must be repaired by authorized personnel or by your Condair representative’s service technician only. Repair work and the replacement of faulty components must be carried out by your Condair repre- sentative’s service technician only! -
Page 63: Taking Out Of Service/Disposal
Taking out of service/Disposal Taking out of service If the Condair CP3 D must be replaced or if the humidification system is not needed any more, proceed as follows: 1. Take the unit out of operation as described in chapter .3. -
Page 64: Product Specifications
Product specifications 10.1 Technical data Heating voltage 230V/1~/50..60Hz Unit model: CP3 D...230V1 5...8 Steam capacity in kg/h: 5...8 Max. power consumption in kW 3.8...6.0 Heating voltage 230V/3~/50..60Hz Unit model: CP3 D...230V3 5...8 9...15 16...21 22...30 Steam capacity in kg/h: 5...8 9...15 16...21 22...30 Max. power consumption in kW 3.8...6.0 6.8...11.3 12.0...15.8 16.5...22.5 Heating voltage 400V/3~/50..60Hz Unit model: CP3 D...400V3 5...8 9...15 16...25 26...45 Steam capacity in kg/h: 5...8 9...15 16...25 26...45 Max. power consumption in kW 3.8...6.0 6.8...11.3 12.0...18.8... -
Page 65: Unit Dimensions
10.2 Unit dimensions Condair CP3 D 5...15 (dimensions in mm) ø42.5... - Page 66 Condair CP3 D 16...45 (Dimensions in mm) ø42.5...
- Page 67 © Walter meier (climate international) ltd. 2008, Printed in Switzerland Technical modifications reserved...
- Page 68 conSulTinG, SaleS anD Service: Solutions for indoor climate reg.no. 40002-2 manufacturer: Walter meier (climate international) ltd. Talstr. 35-37, P.o. Box, ch-8808 Pfäffikon (Switzerland) Phone +41 55 416 61 11, Fax +41 55 416 62 62 www.waltermeier.com, international.climate@waltermeier.com...
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