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Bently Nevada 3300/15 Maintenance Manual

Dual vibration monitor
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Bently Nevada 3300/15 Maintenance Manual

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Summary of Contents for Bently Nevada 3300/15

  • Page 1 Artisan Technology Group is your source for quality new and certified-used/pre-owned equipment SERVICE CENTER REPAIRS WE BUY USED EQUIPMENT • FAST SHIPPING AND DELIVERY Experienced engineers and technicians on staff Sell your excess, underutilized, and idle used equipment at our full-service, in-house repair center We also offer credit for buy-backs and trade-ins •...
  • Page 2 • DOCUMENT NO. 80177-01 3300/15 DUAL VIBRATION MONITOR • MAINTENANCE MANUAL • . B E N T L Y r \ N E VA D A \ . ) •...
  • Page 3 READ THE FOLLOWING BEFORE INSTALLING OR OPERATING EQUIPMENT. Bently Nevada Corporation h a s a t t e m p t e d t o i d e n t i f y areas o f r i s k c r e a t e d by improper installation a n d / o r operation o f t h i s product.
  • Page 4 Keyphasor® is a registered trademark of Bently Nevada Corporation l'roxirnitor® is a registered trademark of Bently Nevada Corporation Bently Nevada Part No. 80177-01 • F i r s t Printing: November 1987 Revision F: April 1990 Copyright © 1987, 1988, 1990 Bently Nevada Corporation...
  • Page 5 80177-01 Vibration Maintenance Blank Page...

  • Page 6: Table Of Contents

    Dual Vibration Maintenance • CONTENTS TITLE D U A L VIBRATION MONITOR SYSTEM MONITOR FUNCTIONS MONITOR OPTIONS PROGRAMMABLE OPTIONS BYPASS ALERT DANGER MONITOR RANGES • READ CHANNEL VIBRATION READ PROBE GAP V O LTA G E READ A L E RT SETPOINT LEVELS READ DANGER SETPOINT LEVELS SELF TEST DISASSEMBLY PROCEDURE...
  • Page 7 80177-01 Vibration Maintenance CONTENTS (Continued) TITLE ALARM SETPOINT ADJUST CHANNEL BYPASS DANGER BYPASS TEST CHANNEL ALARMS CALIBRATE CHANNEL TEST OK LIMITS FIELD WIRING DIAGRAMS RECOMMENDED SPARE PARTS SPECIFICATIONS SCHEMATICS A N D DRAWINGS...

  • Page 8: D U A L Vibration Monitor System

    80177-01 Dual Vibration Maintenance • D U A L V I B R A T I O N M O N I T O R S Y S T E M 1 . • • = . • • • • • • 3300/ 1 5 V I B R A T I O N M O N I T O R 0°0 i t...

  • Page 9: Monitor Functions

    80177 01 Vibration Maintenance M O N I T O R F U N C T I O N S RADIAL VIBRATION - Radial vibration is defined as shaft dynamic motion in a direction perpendicular to the shaft centerline. The Dual Vibration Monitor displays vibration values for two channels (Channels A and B). PROBE GAP VOLTAGE - Probe gap is measured as a negative dc voltage that is directly proportional to the gap distance between the face of a proximity probe and the surface being monitored.

  • Page 10: Monitor Options

    80177-01 Dual Vibration Maintenance M O N I T O R O P T I O N S D U A L V I B R AT I O N M O N I T O R PART NUMBER F U L L SCALE RANGE T R A N S D U C E R INPUT A L A R M RELAY A P P R O V A L S B A R R I E R S USED T R I P MULTIPLY...
  • Page 11 80177-01 Dual Vibration Maintenance • O K • 0 D A N G E R 0 AO ALERT O B O BYP ASS 0 IN:11 CHANNEL._ I N 1 H E SYSIEM CONTROLS THE O K RELAY. THEREFORE, A N Y CHANNEL C A N CAUSE A N O T OK R E L AY CONDITION (DEENERCIZED RELAY).

  • Page 12: Bypass

    80177-01 Dual Vibration Maintenance • B Y P A S S 0 - 0 0 O K 0 D A N C E R 0 AO ALERT O B • BYP ASS • LED DISPLAY CO\ DI TI Ofd • o MONITOR IN DANGER BYPASS MODE o SYSTEM I N POWER U P MODE o USER INVOKED SELF TEST I N...

  • Page 13: Alert

    80177-01 Dual Vibration Maintenance A L E R T D A N G E R A • A L E R T • B B Y P A S S , r 1 ALERT 1 _ 1 - 1 ) f)1`PLA`i' CONDITION RELAY DRIVE.

  • Page 14: Danger

    Dual Vibration Maintenance 80177-01 • D A N G E R O a c • DANGER • A 0 ALERT O BYP ASS 0 _ F 1 1 • DANGER RELAY i l l ) DISPLAY uppir _._ _ _.. CONDITION OR VOTING AHD VOTING*...

  • Page 15: Monitor Ranges

    80177-01 Dual Vibration Maintenance M O N I T O R R A N G E S 3 3 0 0 / 1 f ; F ULL. SCALE- RANGE - 7 1 0 0 1007 0 1 - 0 - 3 MILS p k - p k 2- 0 0(0)1 0 - 5 MILS p k - p k...

  • Page 16: Read Channel Vibration

    80177-01 Dual Vibration Maintenance • 1 0 R E A D C H A N N E L V I B R A T I O N MONITOR CONTINUOUSLY INDICATES MEASURED VIBRATION VALUES FOR CHANNELS A A N D B •...
  • Page 17 80177-01 Dual Vibration Maintenance R E A D G A P V O L T A G E 1. P R E S i CAP SWITCH A N D READ GAP VOLTAGE FOR BOTH CHANNEL A A N D CHANNEL L3 O N METER USING CENTER METER SCALE. C) BYPASS D A N G E R G A P 0 ,...

  • Page 18: Read A L E Rt Setpoint Levels

    80177-01 Dual Vibration Maintenance • R E A D A L E R T S E T P O I N T L E V E L S 1. PRESS ALERT SWITCH A N D READ ALERT SETPOINTS (FOR BOTH CHANNEL A A N D B) ON METER SCALE.

  • Page 19: Self Test

    POWER U P TEST: PERFORMED ONLY WHEN MONITOR I S TURNED ON. o CYCLIC TEST: PERFORMED CONTINUOUSLY. o USER INVOKED TEST: PERFORMED ONLY WHEN INITIATED B Y USER. 3300/15 IF ERRORS ARE DETECTED DURING CYCLIC SELF TESTS: V I B R A T I O N M O N I T O R o MONITORING I S ABORTED UNTIL THE ERROR IS RESOLVED.
  • Page 20 80177-01 Dual Vibration Maintenance • 1 4 S E L F T E S T [CONTI INI IIATE USER INVOKED TE`..)I. B Y SHORTING ACROSS I W O SEL F T E S T ( S I ) MACHINE PROTECTION WILL B E o a i m 0 LOST FOR DURATION O F TEST 0 o n 0...
  • Page 21 80177-01 Dual Vibration Maintenance 1 4 S E L F T E S T [ C O N T ] .;300j 1 5 ERROR CODE DESCRIPTION N E R A 1 1 0 1 M O M I O R ROM CHECKSUM H A S FAILED.

  • Page 22: Disassembly Procedure

    Dual Vibration Maintenance 80177-01 • D I S A S S E M B L Y P R O C E D U R E 1. LOOSEN SCREWS A N D PULL VIBRATION MONITOR FROM RACK. C&U,v[lOhr_ MACHINE PRO TLC TION I S DIS— CONTINUED WHILE MONITOR I S REMOVED FROM RACK.
  • Page 23 80177-01 Dual Vibration Maintenance 1 6 F R O N T P A N E L A S S E M B L Y R E M O V A L WASHER SLIDING STANDOFF SCREW S P R I N G 1P39 FR14 El l T0 40...
  • Page 24 Dual Vibration Maintenance 80177-01 • 1 7 t S I G N A L I N P U T R E L A Y M O D U L E S *WARNING High voltage present could cause shock burns or death Do not touch exposed wires or terminals SI G H 1AL INPUT RELAY MODULES...

  • Page 25: Signal Input R E L Ay Modules

    80177-01 Dual Vibration Maintenance • S I G N A L I N P U T R E L A Y M O D U L E S [ C O N T . ] .)\ WARNING High v o l t a g e p r e s e n t could c a u s e s h o c k burns o r d e a t h Do n o t t o u c h e x p o s e d...

  • Page 26: Installed Programmable Options

    80177-01 Dual Vibration Maintenance • I N S T A L L E D P R O G R A M M A B L E O P T I O N S THE VIBRATION MONITOR I S SHIPPED WITH THE FOLLOWING OPTIONS INSTALLED: o FIRST CUT —...

  • Page 27: First Out, A L A R M Delays, Frequency Response Options

    80177-01 Dual Vibration Maintenance 1 9 F I R S T O U T , A L A R M D E L A Y S , F R E Q U E N C Y R E S P O N S E O P T I O N S 0 11 N 1 1 ON S I - II,`.1 01.,ij-...

  • Page 28: Alert Mode, Danger Mode, Danger Voting Options

    80177-01 Dual Vibration Maintenance • A L E R T M O D E , D A N G E R M O D E , D A N G E R V O T I N G O P T I O N S VI 9 :_-_-i - O P T L O C A T I O \ S...

  • Page 29: Recorder Out, Monitor Ok Limits, Danger Bypass Switch

    Dual Vibration Maintenance 80177-01 R E C O R D E R O U T , M O N I T O R O K L I M I T S , D A N G E R B Y P A S S S W I T C H RECORDER OUT JUMPER LOCATIONS* OPTION...

  • Page 30: Replace Meter Scale

    Dual Vibration Maintenance • 2 2 R E P L A C E M E T E R S C A L E V E R I F Y M O N I T O R F U L L S C A L E O P T I O N (SEE 2 3 2 .

  • Page 31: Monitor F U L L Scale Options

    80177-01 Dual Vibration Maintenance 2 3 M O N I T O R F U L L S C A L E O P T I O N S JUMPER LOCATIO\ c _ _ _ _ ) _____----- , .. /- ____------ ._.../ 9 _ 2...

  • Page 32: Expander Board I N S Ta L L At I O N / R E M O Va L

    80177-01 Dual Vibration Maintenance E X P A N D E R B O A R D I N S T A L L A T I O N / R E M O V A L REMOVE MONITOR FROM RACK A N D REMOVE SIDE COVER. ( S E E J3 CONNECTOR --..

  • Page 33: Alarm Setpoint Adjust

    NOTE MONITOR RESPONDS TO PREVIOUS `..:;LT POINT LEVEL UNTIL THE COM— PLETION O F STEP 4 . 3300/15 I ) c 3 3,100/DI N B R h n C N IICN T O R S W 1 1 1 MONA .

  • Page 34: Channel Bypass

    80177-01 Dual Vibration Maintenance C H A N N E L B Y P A S S SET BA (CHANNEL A BYPASS) OR BB (CHANNEL B BYPASS) SWITCH T O ON. CORRESPONDING BYPASS LED GOES ON, OK LED GOES OFF, A N D AMPLITUDE GOES TO 0 . caRproorm MACHINE PROTECTION WILL BE LOST WHILE CHANNEL...

  • Page 35: Danger Bypass

    SET POINTS. MACHINE PROTECTION WILL B E LOST WHILE DANGER BYPASS IS ON. 0 3300/15 N B R A T I O N I I C H I I O R 4 r , ( : 3 A ) A B...

  • Page 36: Test Channel Alarms

    Dual Vibration Maintenance 80177-01 • T E S T C H A N N E L A L A R M S PROXIMITOR TESTS COULD EXCEED ALARM SET POINT LEVELS CAUSING ALARMS TO ACTIVATE. T H I S COULD RESULT IN RELAY CONTACT TO CHANGE STATE.
  • Page 37 80177-01 Dual Vibration Maintenance 2 8 TEST C H A N N E L A L A R M S [ C O N Y . ] 0 3300/15 WPM N C H K R 7 "*" 5. INCI-ZEASE FUNCTION GENERATOR AMPLITUDE PA S T 1 r - - ;...
  • Page 38 Dual Vibration Maintenance 80177-01 • T E S T C H A N N E L A L A R M S [ C O N T . ] 11. PRESS RESET SWITCH. VERIFY ALERT A N D NIGER L E D S REMAIN O N A N D STE ADY. 0 33C0/01 Snit 1 .

  • Page 39: Calibrate Channel

    80177-01 Dual Vibration Maintenance C A L I B R A T E C H A N N E L PROXIMITOR cwrflom] PRcr ..1-:DuRE coot I) E XCEED ALARM SET POIN r LEVLLS CAUSING ALARMS TO ACTIVATE. T H I F. , COULD RESULT IN RELAY CONTACTS CHANGING STATE.
  • Page 40 80177-01 Dual Vibration Maintenance • 129 1 C A L I B R A T E C H A N N E L [ C O N T . ) 4. LOOSEN RETAINING SCREWS, SLIDE FRONT PANEL T O RIGHT, A N D MEASURE PRO- PROTIONAL SIGNAL OUTPUT A T APPROPRIATE SIGNAL OUTPUT TEST POINTS (A O R B ) .

  • Page 41: Test Ok Limits

    80177-01 Dual Vibration Maintenance T E S T O K L I M I T S 1. CONNECT MULTIME TER 7 0 CHANNEL A O F SIGNAL INPUT RELAY MODULE X D C R I/O k R E C O R D IIININAIS tt, WARNING C H A 0 C H B 11 -...
  • Page 42 Dual Vibration Maintenance 80177-01 • T E S T O K L I M I T S [CONT . ] I N CREASE GAP UNTIL O K LED GOES OFF (UPPER LIMIT). C H E C K PROBE GAP VOL T AGE ON MUL TIMETER: Vdc TO —16.8 Vdc 7200 TRANSDUCER —...

  • Page 43: Field Wiring Diagrams

    Dual Vibration Maintenance 80177-01 F I E L D W I R I N G D I A G R A M S EXTENSION CABLE CONNECTOR PROTECTOR CHANNEL A _,,,--- 10 CHANNEL A TO CHANNEL B PROBE RECORDER RECORDER CHANNEL B PROBE ALERT DANGER...
  • Page 44 80177-01 Dual Vibration Maintenance • F I E L D W I R I N G D I A G R A M S [CONT . ] EXTENSION CABLE CONNECTOR 3000 PROXIMITOR PROTECTOR TO CHANNEL A CHANNEL TO CHANNEL B RECORDER RECORDER A P R O B E...
  • Page 45 80177-01 Dual Vibration Maintenance F I E L D W I R I N G D I A G R A M S [ C O N T . ] SAFE A R E A O R ZONE 2 DIVISION 2 HAZARDOUS AREA CONNECTOR 7 2 0 0 PROXIMITOR...

  • Page 46: Recommended Spare Parts

    NEVADA CORF'ORATION REPRESENTATIVE BEFORE- ORDERING. W 1 9 Wl ? 1 C 3 W 1 5 DUAL. MBRATION MONITOR CAT. NO. 3300/15 - m 1 1 1 I I -I [ A L E scrUkli NUMBER RANGI . "10; 7 1 1' , ' , ' , "...

  • Page 47: Specifications

    80177-01 Dual Vibration Maintenance S P E C I F I C A T I O N S INPUT Signal Input Two channels, proximity input, 10IS2 input impedance Signal Scale Factor 2(0)mV/mil (8v/mm) SIGNAL CONDITIONING Monitor Range Full scale meter range selected per Option Table. Frequency Response 240 to 240,000 rpm and 60 to 36,000 rpm Accuracy...
  • Page 48 N O . O F SHEETS D U A L R A D I A L VIBRATION MONITOR 1 OF 1 3300/15 SIGNAL NAMES 1 OF 1 SCHEMATIC D I A G R A M D U A L R A D I A L VIBRATION MONITOR...
  • Page 49 • • •...
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  • Page 61 • • PROGRAMMABLE OPTIONS 3306/1S t i l l IAL1 MONITOR FALL SCALE APPROVALS DOPER A L • p i RELAYS TRANSDuCER INPUT TRIP MULTIPLY BARRIERS OPTION A M E R 41118 NONE 1131,1130,148CONE 72011 PROP OPTION W4B,W5A 0 - 3 MILS 1 A 2 A , N a c S A n .
  • Page 62 " k i n t " b t i o 6 2 ; 4 6- • 58 8 e 6 h 68 " • ; • S C H E M AT I C D I A G R A M DUAL R A D I A L V I B R A T I O N M O N I T O R S H E E T 7 O F 7...
  • Page 63 • • • 3300/15 SCHEMATIC SIGNAL NAMES ABBREVIATIONS OF THE SIGNALS USED IN THE SCHEMATIC SIGNALS ON THE SCHEMATIC COMPLETE SIGNAL N A M E SIGNALS O N THE SCHEMATIC COMPLETE SIGNAL N A M E A C O M...
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  • Page 65 • • H CD 1-‹ 2 P L A k W ( LEAD PAPYRUS ICE! 0 6 0 -01 ASSEMBL Y A C O I F O i M L COOT PER 1 5 0 0 1 ION-COATED AREAS 3. R E F RAG TAPE 7 9 4 6 8 . I P M E P D X Y 1 R E F G 0 1 0 PAC 7 8 4 7 0 .
  • Page 66 • SEE S E P A A T E _ Y B E N T LY N E VA D A N40,••••••••• A S S E M B LY .."^ • .".344Ario S I P M , E D O X • f / S I M 0 4 0 .
  • Page 67 • • • X V . H Cf) 1-< C/ 1 2 PL -02 ASSEMBL Y 0 2 0 t r i t e ttrn 1 - 3 N) SEE 5 KET...
  • Page 68 • T2210 £ 2 e o 22210 0 2 b 0 s a l o 2213 f 1 B - C 1 = - 0 O 0 0 O 0 0 O 0 0 O 0 0 [ 1 ] 0 0 0 0 0 - c r •...
  • Page 69 • • • SCHEMATIC DIAGRAM 78463 SIRM EPDXY SHEET 1 O F 2...
  • Page 70 110NANANINIMININANIMONIMMEMOIXIMINIF5NEwsmaggusligwfw OVER5 1:1.1 T. W L I C O M A X I l i T 4 U P 4 7 = M O I M P R 1 1 , 7 4 . 1 . . 1 W ^ W H M - 1 2 1 . 1 2 . 1 V V •...
  • Page 71 • • 8 3 7 3 0 S C H E M AT I C D I A G R A M SHEET 1 O F 2 QUAD R E L A Y...
  • Page 72 • N A U I N A l i f i E t l i i i i a X l i a Z i d A I M ! h E E I N I M i i . V 0 . 1 a N n 5 H f _ _ g g S R K S E 5 Y q W A N A = 1 5 VA r .
  • Page 73 Dual Vibration Maintenance 80177-01 • INDEX Alarm Delays Option 2 Alarm Set Point Option Alert Alert Mode Option 2 Bypass Calibrate Channe 3 Channel Bypass 2 Danger 7 Danger Bypass Danger Bypass Switch Option 2 Danger Mode Option 2 • Disassembly Procedure 1 Dual Vibration Monitor System 1 Expander Board Installation/Removal...
  • Page 74 Dual Vibration Maintenance Options Alarm Delays Alarm Set Point Alert Mode Danger Bypass Switch Danger Mode First Out Frequency Response Installed Programmable Programmable Monitor Full Scale Monitor OK Limits Monitor Options Recorder Out Programmable Options Read Alert Set Point Levels Read Danger Set Point Levels Read Channel Vibration Read Probe Gap Voltage...
  • Page 75 Artisan Technology Group is your source for quality new and certified-used/pre-owned equipment SERVICE CENTER REPAIRS WE BUY USED EQUIPMENT • FAST SHIPPING AND DELIVERY Experienced engineers and technicians on staff Sell your excess, underutilized, and idle used equipment at our full-service, in-house repair center We also offer credit for buy-backs and trade-ins •...

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