Aichi SP14DJ Operation Manual With Maintenance Information

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Operation Manual

with Maintenance Information

SP14DJ

NOTICE

Read this manual before operating the machine.

[Original Instructions]

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Page 1 Operation Manual with Maintenance Information SP14DJ NOTICE Read this manual before operating the machine. [Original Instructions]...
Page 2 Read this manual before operating the machine. This manual should be followed in conjunction with a health and safety program at your worksite. This manual does not replace the need for employers to ensure that their workers are trained and competent in the safe use of equipment in a workplace. Adherence to this manual does not absolve an employer from potential liability under applicable law in cases where the employer is determined not to be in compliance with applicable law. In case of any inconsistency between this manual and applicable law, which includes, but is not limited to, applicable workplace health and safety legislation and regulations, such applicable law will prevail. Applicable law changes from time to time with new legislation, amendments to existing legislation, new regulations, amendments to existing regulations, and decisions from the courts. Employers should keep up with these changes and keep their workers informed of the current applicable law. To the full extent permitted by applicable law and without prejudice to any other exclusions of liability under any contract for supply of the machine, AICHI is not responsible for injury, death, damages, direct or indirect loss, or other injury or expenses incurred due to abuse, alteration, or improper use of the machine, including failure to follow all of the operating and maintenance procedures and safety guidance provided in this manual and those prescribed by applicable law. Models Covered: SP14D1JM Copyright (Commercial Names: SP14DJ) © 2020 Aichi Corporation. All rights reserved. Serial Number Range: after 795161 ‒ Current No part of this manual may be reproduced in any form, in an electronic retrieval system or Part Number: GS-456S otherwise, without the written permission from Effective date of this manual: February 2020 AICHI, except for personal use or other cases permitted by copyright laws. Contact us: Head office This machine has been manufactured 1152 Ryoke Ageo Saitama 362-8550 Japan to conform to European Machinery TEL: +81-48-781-1111 Directive 2006/42/EC and European http://www.aichi-corp.co.jp Standard EN280.
Page 3 • Safety Data Sheets (SDSs) are to be submitted death, damages, direct or indirect loss, or by material suppliers in accordance with other injury or expenses incurred due to abuse, applicable health and safety legislation. The alteration, or improper use of the machine, recommended precautions and procedures of including failure to follow all of the operating the manufactures must be followed. and maintenance procedures and safety guidance provided in this manual and those • This manual describes the correct prescribed by applicable law. operation and handling procedures for the self-propelled mobile elevating work • Proper maintenance must be done including platform: the replacement of parts that are worn out or have reached the end of their service lives. Refer Commercial Height, Model Codes Engine Type to the separate service manual and follow the Names Platform Max replacement standards of that manual. Contact SP14DJ SP14D1JM Yanmar 4TNV88 13.9 m AICHI or an AICHI dealer to do the replacement. • Use only AICHIʼs genuine spare parts to replace those parts that affect the safety and stability of the machine.
Page 4 Safety Alert Symbol and Owner and User Responsibilities Signal Words This is the safety alert symbol. It All owners and users of the machine is used to alert you to the risk of must read, understand, and comply with hazards that can lead to serious all applicable law, rules and regulations. personal injury or death. Obey Ultimate compliance to national safety all safety messages that follow regulations is the responsibility of the user this symbol to avoid possible and userʼs employer. injury or death. Operator Qualifications The signal words, “DANGER,” “WARNING,” and “CAUTION” identify the degree of hazard and its level of seriousness. Operator of the machine must receive safety training to ensure safe operations. DANGER Incorrect use of the machine can cause serious injury or death. Indicates a hazardous situation which, if not avoided, will result in death or serious All personnel are requested to receive injury. safety training and only trained and authorized personnel are permitted to WARNING operate the machine. This manual must be used in conjunction Indicates a hazardous situation which, if with safety training. not avoided, could result in death or serious Operator of the machine must not injury. undertake responsibility for the machine CAUTION operation until enough training has been ...
Page 5 • Look around the machine and confirm the absence of oil or water leaks. • The batteries contain lead and dilute sulfuric acid. Improper disposal will harm the Oil or water leaking from the machine may environment. Please contact AICHI or an AICHI cause soil contamination or water pollution if dealer to replace batteries. allowed to seep into the ground or waterways. • Burning old tires produces toxic gases and will Always collect and wipe up any waste fluids. harm the environment. • Start the engine and allow the engine to warm To replace the tires, contact AICHI or an AICHI up. Operating the engine before it has warmed dealer. If you wish to dispose of tires yourself, up sufficiently will increase exhaust emissions contact a waste disposal contractor. and may lead to engine problems. ● Correct disposal of waste materials ● Considerations during operations • Consult with AICHI or an AICHI dealer to • Do not operate at loads exceeding the rated dispose of the machine after a number of load. Overloading the machine may increase years of use. Dispose of the machine in the exhaust emissions and cause overheating. appropriate manner. Improper disposal can be • Do not rev the engine or start or accelerate the harmful to the environment.
Page 7: Table Of Contents
Table of Contents 2‒2‒1 Hydraulic Oil Specifications ......36 Safety Rules ........1 2‒3 Check the Battery Fluid Level ......36 1. Electrocution Hazards ..........1 2‒4 Check the Engine Oil Level ......37 2. Tip Over Hazards ............1 2‒4‒1 Engine Oil Specifications .........37 3. Fall Hazards ..............4 2‒4‒2 Engine Oil Viscosity ..........38 4. Collision Hazards ............4 2‒5 Check the Cooling System ......38 5. Damaged Machine Hazards .........6 2‒5‒1 Engine Coolant Specifications ......38 6. ...
Page 8 6. Oil Overheating Alarm ..........58 4. Supplementary Information ......85 7. Hydraulic Generator (if equipped) ....59 Test Report .........87 7‒1 To Start the Hydraulic Generator ....59 1. Static Test (EN280; 6.1.4.2.1) ......87 7‒2 To Restore Normal Operation ......59 1‒1 SP14DJ ................87 8. Diesel Particulate Filter (DPF) System ..60 2. Dynamic Test (EN280; 6.1.4.2.2) .......88 8‒1 Types of DPF Regeneration......60 2‒1 SP14DJ ................88 8‒2 Flow of DPF Regeneration .......61 Declaration of Conformity ..89 8‒3 ...
Page 9: Safety Rules
Safety Rules 1. Electrocution Hazards 2. Tip Over Hazards DANGER DANGER • This machine is not electrically insulated. • Do not exceed the platform capacity as Do not use the machine near electric indicated on the serial number plate. power lines. M085E204 Fig. 1‒2 M07Y9102 • Do not place things such as steel beams or Fig. 1‒1 power lines across the platform, and use • Keep a safe distance from electric power the boom to lift them. lines and apparatus. For safe distance, check your national or local regulations. If no national or local regulation is available, use the table below. Table 1‒1 Minimum Safe Approach Distance Voltage Minimum Approach (Phase to Phase) Distance 0 to 300 V Avoid Contact over 300 V to 50 kV 3.05 m M07Y9603 over 50 kV to 200 kV 4.60 m Fig. 1‒3 over 200 kV to 350 kV 6.10 m • Do not use the boom or platform to ...
Page 10 • Do not push or pull any object outside of • If an earthquake occurs when you are the platform. operating the machine, immediately stop operating the machine. After the earthquake, check for damage or deformation in the machine. As needed, contact AICHI or an AICHI dealer for inspections. WARNING M07Y9H04 Fig. 1‒4 • Do not hang or attach loads to the machine. • Stop operation in bad weather. Spread loads evenly on the platform. Criteria of bad weather: • Do not place loads outside of the platform. - Average wind speed over 10-minute period is • Do not use the machine as a crane or lift. over 12.5 m/s - Rainfall of 50 mm or more - Settled snow of 250 mm or more - Thunder / Lightning Even in conditions below the criteria above, follow the instructions of your supervisor. • Do not operate the machine in windy or gusty conditions. M085E3-2 Fig. 1‒5 • Do not elevate the platform when wind • Do not elevate the platform on soft or speeds may exceed 12.5 m/s. uneven ground. Always perform the If wind speeds exceed 12.5 m/s when the ...
Page 11 • Do not use the machine on a moving or • Do not travel a slope except purpose of the mobile surface or vehicle. machine transportation. Maximum allowable tilt angle: 5° (8.7%) RETRACT BOOM AND LOWER UNDER Beep! THE HORIZONTAL. More than max. allowable tilt angle M07Y9822 M085EB-2 Fig. 1‒7 Fig. 1‒9 • Do not elevate the platform on a slope. • Do not touch or attach the platform to any nearby structures. • Do not use the machine on a slope more than the maximum allowable tilt angle. When the machine tilt more than the maximum allowable tilt angle, the tilt warning light goes on and the tilt alarm buzzer sounds. Never continue working after alarm sounds. • If the tilt alarm buzzer sounds when the platform is elevated, immediately lower M07Y9503 Fig. 1‒10 the platform and move to a firm, level • Do not modify the machine without surface. Never continue working after obtaining the manufacturerʼs approval. alarm sounds. Do not depend on the tilt Never use the machine with the alarm buzzer as a level indicator. Operate counterweight detached. the boom only when the machine is on a firm, level surface.
Page 12: Fall Hazards
M07Y9903 Fig. 1‒12 • Do not sit, stand, or climb on the guardrails. Always keep both feet firmly on the platform floor and conduct operation with stable posture. M07Y9E-1 Fig. 1‒15 • Keep the platform neat and tidy always. To avoid slips, clear the water, oil, snow, ice off the platform. • Do not step on any places other than the M07Y9A04 Fig. 1‒13 platform. • Do not jump from the platform to another • To help prevent incorrect operation, structure. illuminate the control panel in the dark. 4. Collision Hazards DANGER • Do not hit a obstacle with the platform M07Y9B04 and/or counterweight. If they hit, their Fig. 1‒14 mounting units may be damaged. Contact • Do not climb up/down from the platform AICHI or an AICHI dealer for inspections. when it is raised. • After getting on the platform, always close the entry gate or lower the platform entry bar. Do not operate the machine with the gate open. WARNING • When getting on/off the platform, be M07Y9K-1 Fig. 1‒16 especially careful and lower the platform to the lowest position.
Page 13 • Once the platform is raised, do not allow • While traveling, check the work area for people or things under the platform. overhead obstacles or other possible hazards. When raising or lowering the platform, check that there is enough space above, below, and on all sides of the machine. • Do not hit the ground with the platform. M07Y9J04 Fig. 1‒17 • Do not lower the boom unless the area M07Y9i05 below is clear of persons and obstacles. Fig. 1‒20 • Do not drop things from the platform. • When you are obliged to get under There is a hazard that falling objects will the boom and platform to perform the hit cars, or people that are passing by. inspections or repairs, use a safety support to prevent the boom and the platform from unexpected descent. • The turntable protrudes 0.85 m beyond the width of the chassis when rotating the boom, so watch the turntable movement and make sure that no person or obstacle is around the turntable. M07Y9L04 Fig. 1‒21 0.85 m • Do not place loads outside of the platform. Keep equipment and tools stable when loading on the platform. Unstable loads could be falling off. • The machine is not allowed to travel on M199412-1 public highways. Fig. 1‒18 CAUTION WARNING • Take care that your hands on the ...
Page 14: Damaged Machine Hazards
• If the machine is to be used in a location 5. Damaged Machine Hazards where flammable gas is produced, only use WARNING the machine after sufficient ventilation. • Never park the machine close to oil or • Do not use a damaged or malfunctioning other combustible material, such as machine. Have it checked and repaired dead leaf or waste paper, during engine immediately. operation or shortly after shutdown. The • If you feel an abnormality on the machine muffler and exhaust pipes are extremely during work, stop using it immediately hot while the engine is operating. and inspect. • Have a first-aid kit and a fire extinguisher • When operators change a work shift, ready in case of an accident or fire. perform the pre-operation checks at every 7. Battery Safety change. It is the operatorʼs responsibility to perform a pre-operation check. Burn Hazards • Perform the pre-operation checks on firm, CAUTION level surface, with the platform lowered. • If the pre-operation checks reveal any • The battery fluid contains corrosive acid. abnormalities, put an ”Out of Order” sign on When dealing with the battery, always the machine, and stop using the machine. wear appropriate protective clothing and Report the problem to your supervisor. equipment to protect your hands, eyes, CAUTION face and body, and avoid contacting battery fluid.
Page 15: Personal Safety
• Tighten the radiator cap securely after you WARNING check the radiator. Steam can spurt out during engine operation if the cap is loose. All personal protective equipment must • Keep your hands or any part of the body comply with applicable regulations, and away from the surface of the silencer, must be inspected and used in accordance exhaust pipe, engine block, and engine with the manufacturerʼs instructions. side of the turntable cover, etc. while Entanglement Hazard driving the machine or immediately after the engine stops. During driving, the WARNING surface of the engine is very hot, and you may severely burn yourself. Keep hands and other body parts away from moving / rotating parts such as the Exhaust Hazard cooling fan, flywheel or pinion. WARNING Exposure Hazards • Never operate the machine in an WARNING enclosed area such as a garage, tunnel, or underground room without proper • Wear personal protective equipment such ventilation. as gloves, work shoes, eye and hearing protection as required by the task at hand. • Never block windows, vents, or other means of ventilation if the machine is operating • Never wear jewelry, unbuttoned cuffs, in an enclosed area. The engine creates ties or loose-fitting clothing when you are carbon monoxide gas during operation. working near moving/rotating parts such ...
Page 16: Decals
Decals 1. Symbol and Pictorials Definitions Read operation Read service Crush Hazard Crush Hazard Burn Hazard Body Injury Maintain manual. manual. Hazard required clearance. Do not wash by Do not step. Keep away. No smoking No open flame Do not travel Do not elevate high pressure. elevated on/ platform unless Keep off. Do not touch. near soft or machine is uneven surfaces. on firm level surface. Do not contact Do not lift. Tie-down Point Lanyard Sound Power Maximum Lift Point power lines; ...
Page 17 Symbol and Pictorials Definitions (continued) LPG Fuel Fuel Level Engine Failure Engine Preheat Oil Pressure Water Air Filter Temperature Engine Start Emergency Pre-operation Enable Switch ON and OFF Horn Fast Pump Check Slow High Torque Beacon Working Light Head Light Generator Platform Leveling Horizontal Platform Boom Rotation Boom Telescope Boom Elevation Steer: Travel: Forward / / Vertical Rotation Left / Right Backward Movements Upper Controls / OFF / Lower Controls Selection...
Page 18: Safety Signs And Locations
2. Safety Signs and Locations Left Side View, Top View F199Q1-2 491-0000654 491-0000696 491-0000693 5Y6-08450-00 491-0000152 494-0000253 491-0000653 182-01002...
Page 19 Left Side View, Top View (Continued) F199Q1-2 491-000670 5Y6-03876-00 491-0000650 491-0001041 5Y6-03883-00...
Page 20 Right Side View, 1st Boom Tip F199Q2-2 491-0001041 5Y6-08450-00 491-0000650 491-0000693 491-0000670 5Y6-03876-00 182-01002 5Y6-03883-00 494-0000253 491-0000557...
Page 21 Front View, Back View 6 10 11 12 Front View Back View F199Q3-2 5Y6-08534-00 182-01002 5Y6-03876-00 493-0000065 (Serial number Plate) 494-0000170 494-0000994 (Caution Stripe) 491-0001039 491-0000682 494-0000575 494-0000578 491-0000650 S49431-11...
Page 22 Inside Turntable Cover 4 5 6 7 8 Inside Turntable Cover Inside Turntable Cover Inside Turntable Cover 491-0000673 494-01582 491-00891 491-0000706 491-0000669 491-0000701 491-0000693 494-0000877 378-0000024...
Page 23 Inside Turntable Cover (Fuse Box) Raditor Bracket Lower Controls Inside Fuse Cover F199Q5-2 5Y6-08625-00 494-0000995 491-0000693 494-0000574 491-0000652 491-0000673 491-0000669 491-0000649 5Y6-08411-00 5Y6-08535-00...
Page 24 Platform Platform Platform F199Q6-2 494-0000549 (Caution Stripe) 491-0000669 5Y6-03843-00 5Y6-08550-00 491-0000951 494-0000557...
Page 25 Upper Controls Upper Controls M14Y5620 5Y6-03860-00 5Y6-06930-00 5Y6-03858-00 5Y6-03857-00 5Y6-03859-00...
Page 26: Safety Systems & Devices
Safety Systems & Devices WARNING It is strictly forbidden to make modifications to the machine without obtaining AICHIʼs written approval. Do not disable or alter the machineʼs components that have an effect on safety and stability in any way. Failure to heed warnings could result in decreasing safety, stability, and strength of the machine, or other hazards leading to death or serious injury. (9) Travel Function Limit System 1. List of Safety Systems This system automatically disables the travel (1) Relief Valve function corresponding to the boom status Protect the hydraulic components by relieving and the tilt angle of the machine. abnormally high pressure in the hydraulic system. For the specific function of this system, see the (2) Holding Valve n Boom Elevation Cylinder Section “3. Travel function limit system.” Prevents the boom from natural descent in the (10) Rotation Lock Pin event of hydraulic hose breakage. Fixes the turntable to the chassis to prevent (3) Holding Valve n Boom Telescope Cylinder the turntable from being rotated when Prevents the boom from natural descent in the transporting the machine. event of hydraulic hose breakage. (11) Emergency Pump (4) Double Holding Valve on Fly jib Cylinder...
Page 27 (17) Boom Motion Alarm Buzzer The boom motion alarm buzzer sounds to warn the people nearby while operating the boom. (18) Overload Sensing System This system disables all of the functions, flashes the overload warning light, and sounds the overload warning buzzer when the platform is overloaded. (19) Boom / Travel Function Interlock System This system stops all of the functions when the travel and boom operations are conducted simultaneously. (20) Boom Wire Rope Failure Detecting System This system disables the boom extending functions in the event of the boom extension wire rope failure. (21) Touch switch This switch helps prevent an incorrect operation caused by an operator falling down onto controls. Shuts down the engine and stops all of the movements of the machine when you touch this switch on the platform. (22) Foot Switch, Enable Switch To help prevent a misoperation; the boom, platform, and traveling functions are disabled unless the foot switch is depressed or the enable switch is operated. (23) Foot Switch Cancel System This system cancels the foot switch/enable switch if any of the boom, platform, and ...
Page 28: Travel Speed Limit System
2. Travel Speed Limit System This system automatically limits the travel speed corresponding to the boom status as follows. Table 3‒1 Boom Status of Travel Speed Limit System Area Boom Status Boom rotation Travel Speed Select Switch Travel Speed Elevation:  5 ° Regardless Regardless 1.2 km/h Telescope: min. ‒ max. Elevation: < 5 ° Regardless Telescope: not fully retracted Elevation: < 5 ° Except rear center Telescope: fully retracted Rear center ( ± 2 0 ° ) “ ” (LOW SPEED) “ ” (HIGH SPEED) 7.2 km/h 5° M199C1-1 Fig. 3‒1 3. Travel Function Limit System This system disables the travel function corresponding to the boom status and the machine tilt angle as follows, regardless of the boom rotation angle. Table 3‒2 Boom Status of Travel Function Limit System Area Boom Status Machine Tilt Angle...
Page 29: Part Names And Functions
Part Names and Functions 1. Part Names 10 11 M199512-1 Fig. 4‒1 (1) Engine Compartment (18) Entry Gate Bar (2) Rotation Gear Box (19) Manual Holder (3) Rotation Lock Pin (20) Platform Leveling Cylinder, Upper (21) 3 rd Boom Section (4) Touch Switch (22) 2 nd Boom Section (5) Foot Switch (23) 1 st Boom Section (6) Platform (7) Turntable (24) Traveling Wheel (8) Platform Leveling Cylinder, Lower (25) Swivel Joint (9) Lower Controls (26) Chassis (10) Fuel Tank (27) Steering Wheel...
Page 30: Upper Controls
5. Rotating Beacon Switch (option) 2. Upper Controls Turn on this switch and the 10 11 rotating beacon will light on. 6. Work Light Switch (option) Turn on this switch and the work light will light on. 7. Head Light Switch (option) Turn on this switch and the head light will light on. 8. Hydraulic Generator Switch Turn on this switch to use the hydraulic generator (if equipped). 20 21 9. Not used 10. Engine Start Switch / Emergency Pump Switch • Operate this switch up without pressing the foot switch and the 26 25 engine will start. M199B12-1 • Hold this switch down to Fig. 4‒2 operate the machine with ...
Page 31 “30. Foot Switch”.) Operate this switch up and the fly jib will raise. Operate this 25. Hydraulic Generator Light switch down and the fly jib will • This light will go on when the lower. hydraulic generator switch is 20. H/V Control Light turned on. This light goes on when turning • This light flashes when the on the H/V control select switch hydraulic oil temperature goes and the horizontal/vertical up abnormally. movement function is activated. 21. System Failure Light NOTICE This light flashes in the event of a computer control system failure. • If this light flashes, stop operation of the machine (Turn off the hydraulic generator switch if equipped with the hydraulic CAUTION generator). Keep the engine running at idling speed Stop using the machine and contact AICHI and wait until this light goes off. or an AICHI dealer for inspections, if this • Refer to Section 6 of Chapter 8 for details. light goes on or flashes.
Page 32 3 0. Foot Switch 26. Tilt Light Depress this switch to operate the machine • This light goes on and the on the platform. alarm buzzer sounds when the machine tilts more than max NOTICE allowable tilt angle. (See “(7) Tilt Alarm Buzzer” under Section 1 of Chapter 3 for details.) Operate controls within 20 seconds after depressing the foot switch. Failure to do • When the boom is raised to 60° or more, this light flashes and the travel function is so, the power indicator light starts flashing disabled. (See Section 3 of Chapter 3 for and all controls become disabled even details.) when the foot switch has been depressed. (See “(28) Power Indicator Light.”) 27. Not used In that case, release all controls and then 28. Overload Warning Light operate again.• / Oil Temperature Light When the platform is overloaded, this light flashes, the alarm buzzer sounds and all of the functions are disabled.
Page 33: Lower Controls
7. Platform Leveling Switch 3. Lower Controls Operate the platform leveling switch to adjust the platform level. 8. Engine Start Switch / Emergency Pump Switch • Operate this switch up without operating the enable switch and the engine will start. • Hold this switch down to operate the machine with emergency pump. (Refer to Chapter 9 for details) 9. Pre-operation Check Switch Follow the instruction and hold this switch up when the pre-start check is performed. 24 25 10. Not used 11. Not used 12. Not used 30 29 13. Key Switch for Upper Control / Off / Lower Control Selection M199B22-1 • Turn the key switch to the left Fig. 4‒3 and the upper controls will operate.
Page 34 16. DPF Stationary Regeneration 19. DPF Regeneration Approval / Switch Abnormal Combustion Light When the DPF regeneration • The light comes on by operating request light is flashing, holding the DPF stationary regeneration the DPF stationary regeneration switch to start the DPF stationary switch upward for 3 seconds regeneration. or more causes the stationary • The light flashes when DPF has regeneration to start. an abnormality, and thus the DPF regeneration (reset regeneration 17. NCD System Failure Light and stationary regeneration) is This light goes on in the event of not possible. a NOx control diagnostic system failure. CAUTION WARNING When this light flashes, immediately stop using the machine and have it inspected. When this light goes on, immediately stop Resuming use of the machine may cause using the machine. damage to DPF and the engine. Resuming use of the machine while the light is lit may lead to engine damage or ...
Page 35 After starting the engine, this 28. System Failure Light light goes off. Check the engine lubrication system, e.g., shortage This light goes on or flashes in of engine oil, if this light goes on the event of a computer control while the engine is in motion. system failure. 33. Preheat Light CAUTION This light goes on when the key switch is turned to “ ” (LOWER Stop using the machine and contact AICHI CONTROLS) or “ ” (UPPER or an AICHI dealer for inspections, if this CONTROLS) and goes off when light goes on or flashes. the preheating is completed. 29. Air Filter Clog Light This light goes on when the air filter is clogged. If this light goes on while the engine is in motion, clean or replace the air filter element. 30. Charge Light After starting the engine, this ...
Page 36: Workplace Check
Workplace Check • When traveling on a surface-coated concrete DANGER or blue sheet, the machine could be charged electrostatically. To help prevent breakage of Do not move the machine to the the machine due to static electricity, install an workplace until the workplace check is antistatic strap to the machine or take another performed. measure to suppress charge of static electricity. • Make sure to check the workplace before starting operation. Make sure there is none of the following hazards: - Near electric power lines and apparatus - Drop-offs or holes, including those concealed by water, ice, mud, etc. - Slop(s) - Slippery or icy surfaces - Inadequate surface support to withstand all load forces imposed by the machine in all operating configurations - Bumps and floor obstructions and electrical conductors - Curbs - Debris - Overhead obstructions - ...
Page 37: Pre-Operation Checks
• Perform the pre-operation checks on a the machine to melt snow and ice. firm, level surface. Begin the checks with the platform lowered. Check for cracks, deformation, or damage in • If there is damage, such as cracks, on the the boom, platform, and other parts. Check welds of the platform guardrail, or on the that all the covers are closed securely and all guardrail pipes, replace the guardrails the guardrails are attached properly. Check for immediately. loose, damaged, or missing bolts. • If there is damage, such as cracks or deformation, on the floor of the platform, If the cover and/or links (both sides) of the immediately contact AICHI or an AICHI overload sensing system are damaged or dealer for repairing. deformed, contact AICHI or an AICHI dealer for • Make sure to perform the checks with no inspections. load on the platform, because if there is a Cover load on the platform, the checks will not be accurate. Links (both sides) CAUTION Damage and stains to the decals will Platform obstruct correct handling. Immediately M19AQ22-1 Fig. 6‒1 remove the stain, or replace the decals.
Page 38: Function Check
M199312-1 Fig. 6‒2 properly secured and no missing bolts. Put the machine on a firm, level surface. 2. Function Check WARNING Set up the machine in the following state: - Platform rotation: center If the boom stops automatically during - Platform load: 0 kg operation and the system failure light - Boom elevation: fully lowered on the lower controls flashes, the control - Boom rotation: rear center system may have failed. Immediately - Boom telescope: fully retracted contact AICHI or an AICHI dealer for - Fly jib angle: horizontal inspections. 2‒2 Lower Controls Check NOTICE Do the checks first with the lower controls, then with the upper controls. In steps from 1 to 18, • The machine cannot be operated when operate the boom using the lower controls. the upper or lower emergency stop button is pushed in. Pull out both of the upper Turn the key switch to “ ” (LOWER and lower emergency stop buttons before CONTROLS) and make sure that the pre-operation checking. alarm buzzer sounds for about 3 ...
Page 39: Upper Controls Check
NOTICE Leave the machine for a few minutes with the boom fully extended and fully raised. Check If the buzzer does not stop sounding , the visually that the boom does not descend on its boom functions are disabled. own. Make sure there are no strange sounds coming from any of the parts. Start the engine and, idle the engine for warming up. Retract the boom fully and lower the boom fully to lower the platform to the ground. Make sure there are no strange sounds come from any part. Get on the platform to apply a weight of about 50‒100 kg. Make sure that the clearance Check that all safety systems are functioning between limit switches and bolts is reduced by properly. about 1‒2 mm. (Refer to Fig. 6‒4.) - Emergency stop: push the emergency stop Platform Overload Limit Switch Limit Switch button while operating the boom, and make sure that both the boom operation and the engine stop. - Emergency pump: Make sure that the boom can be operated while the Bolt emergency pump is being operated. M19AQ12-1 ...
Page 40: Limited Travel Speed Check
2‒4 Limited Travel Speed Check Start the engine. If no abnormalities are revealed in steps up to the previous section, check the following using the upper controls. Rotate the platform and make sure that the platform rotates smoothly without excessive free play. Put the machine on a firm, level surface. Set up the machine in the following state: - Platform load: 1 operator - Boom elevation: below horizontal - Boom telescope: fully retracted M098P1-2 Select the travel speed select switch to “ ” Fig. 6‒5 (HIGH SPEED) and attempt to travel at high speed. Check that all safety systems are functioning Make sure that the machine travels at low properly. speed and the travel alarm buzzer sounds. - Emergency stop: Push the emergency stop 2‒5 Tilt Warning Check button while operating the boom, and make sure that both the boom operation and the engine stop. Set up the machine in the following state: - ...
Page 41: Last Check
Rotate the boom clockwise approx. 20° from Rotate the boom clockwise approx. 20° from rear center and raise the boom up to approx. rear center and raise the boom up to approx. 30° from horizontal. 30° from horizontal. Result: the oscillation axles should be locked. Result: the oscillation axles should be locked. Travel the left steer tire up onto a 10 cm block Travel the left steer tire up onto a 10 cm block or curb. or curb. Result: the machine chassis should be tilted. Result: the machine chassis should be tilted. Oscillation axle locked Position the boom horizontal while in tilt position and then operate the travel function. Result: the oscillation axles should unlock and the machine chassis should be in level. Travel to get off the block or curb. Unlocked Rotate the boom clockwise approx. 20° from rear center and extend the boom approx. 1 m.
Page 42: Operator Maintenance
Operator Maintenance 1. Storage Method 2. Daily Maintenance WARNING NOTICE After use the machine, beware of hot parts Only daily maintenance items that such as engine and hydraulic oil tank. specified in this manual shall be Contact with hot parts may cause severe performed by the operator. burns. 2‒1 Refuel the Machine WARNING After each use, store the machine as follows: • Never refuel with the engine running. Park the machine on a firm, level surface. Keep open flames or any other form of ignition well away when refueling. • If using a fuel carrying can, refuel in a Take all tools and materials from the platform. stable posture using a scaffold such as stools. Retract and lower the boom fully. NOTICE Turn the key switch to “ ” (OFF) to shut down • After work is completed, always fill up the the engine, remove the key to prevent using tank to prevent mixing of moisture into the machine without permission, and store it ...
Page 43: Diesel Fuel Specifications
• Never use fuels stored for long time in a drum can or the like. Diesel fuel should comply with the following • Never keep fuel in containers with zinc plating specifications. The table lists several worldwide on the inside. specifications for diesel fuels. (See table below.) • Never use fuels purchased from unauthorized Table 7‒1 Diesel Fuel Specifications dealer. Diesel Fuel Specification Location • Fuel additives are not recommended. Some fuel EN590 (2009) European Union ASTM D975 additives may cause poor engine performance. No. 1D S15 Consult AICHI or an AICHI dealer for more No. 2D S15 information. ISO 8217 DMX International BS 2869-A1 or A2 United Kingdom JIS K2204 Grade No.2 Japan 2‒2 Check the Hydraulic Oil Level KSM-2610 Korea GB252 China • Maintaining the hydraulic oil at sufficient level is very important for the machine operation. ■ Additional technical fuel requirements Deficient of the hydraulic oil level can damage ...
Page 44: Hydraulic Oil Specifications
NOTICE Lower level • When the outdoor atmospheric M161C120 temperature is lower than the serviceable Fig. 7‒4 temperature range of the hydraulic oil being used in the machine, first raise the When the amount of fluid nears the “LOWER hydraulic oil temperature by allowing the LEVEL” line, open the cap and fill with distilled machine to run idle for warm up before water so it is at the “UPPER LEVEL” line. starting work. NOTICE • The hydraulic oil temperature curve differs with the operation time and work details. • If operation continues with insufficient If the hydraulic oil temperature overshoots battery fluid, the battery life is shortened, in an abnormal way by the long-time and the battery may overheat and operation or by the high load work, explode. interrupt the work to allow the hydraulic • Do not overfill. oil temperature to go down. • Do not add anything other than distilled • Contact AICHI or an AICHI dealer for the water. Failure to obey this instruction replacement work. could shorten the battery life. • For other oils, refer to Section 3‒3‒1 “List of Recommended Lubricants” in this chapter. Wipe up any spills immediately. Keep the terminals and the upper surface of the battery clean.
Page 45: Check The Engine Oil Level
Use an engine oil that meets or exceeds the storage containers, and engine oil filling following guidelines and classifications: equipment are free of sediments and ■ Service categories water. • API service categories CJ-4/CK-4 • Change the engine oil after the first 50 • ACEA service categories E6 hours of operation and then at every 250 • JASO service category DH-2 hours thereafter. ■ Definitions • Select the oil viscosity based on the • API classification (American Petroleum Institute) ambient temperature where the engine is • ACEA classification (Association des being operated. See the SAE service grade Constructeurs Européens dʼAutomobilies) viscosity chart (Fig. 7‒6). • JASO (Japanese Automobile Standards • AICHI does not recommend the use of Organization) engine oil “additives”. ■ Additional technical engine oil • Never mix different brands of lubricating requirements: oils. The engine oil must be changed when the Total Base Number (TBN) has been reduced to Daily checking is important to keep the engine in 1.0 mgKOH/g. TBN (mgKOH/g) test method; JIS good operating condition. K-201-5.2-2 (HCI), ASTM D4739 (HCI).
Page 46: Engine Oil Viscosity
2‒4‒2 Engine Oil Viscosity Select the appropriate engine oil viscosity based Check the level of engine coolant in the reserve on the ambient temperature and use the SAE tank (Fig. 7‒7, 1). The coolant level in the tank Service Grade Viscosity Chart in figure below. should be between the “LOW” mark (Fig. 7‒7, 1) and “FULL” mark (Fig. 7‒7, 3). SAE 10W SAE 20W SAE 5W-30 SAE 10W-30 SAE 15W-40 SAE 20 SAE 30 SAE 40 SAE 20W-50 -20° C -10° C 0° C 10° C 20° C 30° C 40° C 50° C (-4° F) (14° F) (32° F) (50° F) (68° F) (86° F) (104° F) (122° F) M085U222 Fig. 7‒6 ...
Page 47: Periodic Maintenance
3. Periodic Maintenance NOTICE WARNING • Always use a mix of coolant and water. Never use water only. Periodic maintenance shall only • Mix coolant and water per the mixing be performed by qualified service instructions on the coolant container. technicians. AICHI approves the use of coolant with a 3‒1 Monthly and Annual Inspection concentration of 30% to 60% by volume. • Perform a monthly and annual inspection • Water quality is important to coolant referring to the separate service manual. performance. AICHI recommends that soft, - Depending on the laws of the country in distilled or demineralized water be used to which the machine is being used, keep mix with coolants. the records of the checks for the required • Never mix extended or long life coolants number of years. and conventional (green) coolants. - For any doubts you may have about • Never mix different types and/or colors of handling, inspection or spare parts, contact extended life coolants. AICHI or an AICHI dealer. - Refer to the separate service manual for what • Replace the coolant every 1000 engine must be checked regularly.
Page 48: Lubrication
3‒3 Lubrication 3‒3‒1 List of Recommended Lubricants Service life of the machine is significantly affected by the quality of oils and greases employed. We recommend the use of specified oils and greases (described below) that are best fit to the machine (hereafter referred to as “specified brand”). If those other than the specified brands are to be used, employ those that are equivalent to the specified brands. Table 7‒3 Recommended Hydraulic Oil Specified brand Used spot Grade Type JXTG Nippon Oil Shell Oil Idemitsu Kosan & Energy Daphne Hydraulic Oil Shell Tellus Hyrando Intended for Super ISO VG 22 Reservoir S2 M 22 Wide 22 general usage Hydro 22X Table 7‒4 Recommended Gear Oil Specified brand Used spot JXTG Nippon Oil Shell Oil Idemitsu Kosan ExxonMobil Cosmo Oil & Energy Apolloil Gear ...
Page 49: Lubricate Every 100 Hours Or 1 Month
3‒3‒2 Lubricate Every 100 Hours or 1 Month WARNING Perform lubrication work in a stable posture using a scaffold such as stools. Do not climb up the machine to lubricate it. CAUTION Do not lubricate when temperatures outdoors are below -10° C. Lubricant: General grease Molybdenum grease Steering Linkage (both sides) Steering Cylinder Rotation Bearing (both sides) Boom Pivot Pin, Fly Jib Pivot Pin Boom Telescoping Wear Pads Fly Jib Pivot Pin, Fly Jib Cylinder, Leveling Cylinder (Upper) Leveling Cylinder (Lower) Boom Telescoping Fly Jib Cylinder, (behind Turntable Cover) Elevation Cylinder Wear Pads Platform Pivot Pin (behind Turntable Cover) M199812-2 Fig. 7‒8...
Page 50: Change Oil Every 1200 Hours Or
3‒4 Change Oil Every 1200 Hours or 12 Months (For new machine, change oil after using 300 hours or 3 months.) WARNING Perform oil replenishing and changing work in a stable posture using a scaffold such as stools. Do not climb up the machine to replenish or change oil. Hydraulic Oil Tank Rotation Gearbox Hydraulic Oil Gear Oil Travel Gearbox Gear Oil M199822-1 Fig. 7‒9...
Page 51: Engine Maintenance
■ The Importance of Daily Checks Appendix C and each chapters about warning lights of upper and lower control Periodic Maintenance Schedules assume that the daily checks are performed on a regular boxes. basis. Make it a habit of performing daily • The operator will be informed by the checks before the start of each shift. operator warning system when the ■ Keep a Log of Engine Hours and Daily emission control system does not function Checks correctly. Keep a log of the number of hours the engine • Ignoring the operator warning signals is run each day and a log of the daily checks will lead to the activation of the operator performed. Also note the date, type of repair inducement system, resulting in an (e.g., replaced alternator), and parts needed effective disablement of the machine for any service needed between the periodic operation. maintenance intervals. Periodic maintenance Refer to Table 16‒2 (Emission diagnosis intervals are every 50, 250, 500, 1000, 1500, required in European Stage Ⅴ) of 2000 and 3000 engine hours. Failure to perform Appendix C. periodic maintenance will shorten the life of the engine. ■ AICHI Replacement Parts AICHI recommends that you use genuine AICHI parts when replacement parts are needed. Genuine replacement parts help ensure long engine life.
Page 52: Periodic Maintenance Schedule
Table 7‒6 Periodic Maintenance Chart ■ Tools Required: Before you start any periodic maintenance ○: Check ◇: Replace procedure make sure you have the tools you Periodic need to perform all of the required tasks. maintenance interval ■ Ask AICHI or an AICHI Dealer for Help System Check item Daily Every Every AICHI professional service technicians have 50 250 the expertise and skills to help you with any hours hours maintenance or service related procedures you Cooling Check and refill ○ need help with. system engine coolant Electrical Check indicators ○ equipment 3‒5‒2 Periodic Maintenance Schedule Check engine oil ○ Daily and periodic maintenance is important to ...
Page 53: Fuse
3‒6 Fuse 3‒7 Control box The fuse holders are located on the inside of the When cleaning the control box using the thinner, lower control box and the engine compartment do not splash or spill thinner on the knobs of as shown in the figure below. the joystick controllers. Doing so may cause the knobs to melt. For optional equipment, fuses would be installed in other than the lower control box. NOTICE The lower control box is plastic-made. If the organic solvent is splashed or spilled on the lower control box surfaces, wipe off the solvent immediately. Leaving adhered the organic solvent may cause the surfaces to melt. Key switch M199212-1 Fig. 7‒10 Lower control box inside M199272-2 Fig. 7‒11 Engine Compartment...
Page 54: Operation
Operation WARNING Make sure both of the upper and lower emergency stop buttons are pulled out to • Perform pre-operation checks before “ON.” operating the machine, and make sure there are no problems with the machine. Emergency Stop Button • For emergencies, read and understand Chapter 9 “Emergency Operation“ before operating the machine. NOTICE • Refer to Chapter 1 for “Safety Rules” on M199112-1 operation precautions. Fig. 8‒2 • If ambient temperature is lower than Emergency Stop Button the allowable range of the hydraulic oil temperature, warm up the machine to raise the hydraulic oil temperature, and then operate the machine. M14X232-2 Fig. 8‒3 • The motion alarm buzzer sounds when the machine is in motion to warn to the people nearby. Turn the key switch to “ ” (LOWER CONTROLS). All of indicators will go 1. Starting the Engine on and then off. After that, make sure that both of the oil pressure 1‒1 Starting from Ground and charge lights go on.
Page 55: Starting From Platform
• If any of the lights shown in the figure above are lit while operating, stop using After starting engine, idle the engine for about the machine, and inspect as needed. (Refer 5 minutes for warming up. to Chapter 4 “Part Names and Functions.”) NOTICE NOTICE If ambient temperature is lower than Before rotating the boom for the first time the allowable range of the hydraulic oil at the start of work, or during checks, temperature, warm up the machine to make sure that the rotation lock pin is raise the hydraulic oil temperature, and unlocked. (See figure below.) then operate the machine. Check the fuel level light. When there is little fuel remaining, this light will be lit. (On a level surface, the fuel level light goes on at about 30 liters.) Rotation is locked Unlocked M199312-1 Fig. 8‒5 Fuel Level Light Operate the engine start switch up to “ENGINE M199142-1 Fig. 8‒7 START” to start the engine. NOTICE If the engine does not start easily because of the cold, start the engine after the pre-heat light has gone off.
Page 56 NOTICE Turn the key switch to “ ” (UPPER CONTROLS). All of indicators • Immediately release your hand from the (except for the platform contact engine start switch once the engine has light) will go on and then off. After started. that, make sure that both of the • Do not hold the engine start switch up for power indicator and engine failure 15 seconds or more. Failure to release your lights go on. hand could result in damage to the starter motor. Engine Failure Light Power Indicator Light • Take the interval of 30 seconds or more before re-starting the engine to prevent damaging the engine. After starting engine, idle the engine for about 5 minutes for warming up. M199152-1 Fig. 8‒10 NOTICE If ambient temperature is lower than Wear the safety harness and get on the the allowable range of the hydraulic oil platform and close gate. temperature, warm up the machine to After getting on the platform, immediately raise the hydraulic oil temperature, and hook the safety harness to the lanyard then operate the machine. anchorage point.
Page 57: Stopping The Engine
• When you stop the boom operation and Fig. 8‒16 Lower controls wish to concentrate on another works, 3. Upper Controls push in the emergency stop button to (from Platform) “OFF” to prevent misoperation. • If the boom lowers slowly after the DANGER emergency stop button has been pressed, this may be a natural descent. In that case, When using the upper controls, make sure start the engine or use the emergency to wear a safety harness, and put the hook pump to stow the boom and then stop of the safety harness through the lanyard using the machine immediately. anchorage point. Do not hook to any other • Stop using the machine and contact AICHI place. or an AICHI dealer for inspections, if the emergency stop button was used due to machine failure. Push in either of the upper or lower emergency stop button to “OFF,” or turn the key switch to “ ” (OFF) to stop all functions and shut off the engine. • To resume operation, pull out both the upper and lower emergency stop buttons to “ON.” M199222-1 Fig. 8‒17 • Push in the emergency stop button in the • Do your work while standing firmly on the following cases: platform. If your feet separate from the ...
Page 58: Foot Switch
• When you stop the boom operation and 3‒2 Traveling wish to concentrate on another works, DANGER push in the emergency stop button to “OFF” to prevent misoperation. • Before traveling, make sure that no person • To prevent misoperation, light up the or obstacle is in the traveling direction. upper controls in the dark. • When traveling, make sure to retract the NOTICE boom fully. • When traveling, raise the boom so it is When painting, make sure to close the almost horizontal, make sure you can see to cover of the upper controls after the the front, and make sure you travel safely. platform has been put in position, and • All persons in the platform must comply keep the decal clean. with employer, work area, and local and national safety regulations regarding the use of personal protective equipment. 3‒1 Foot Switch Always use a safety harness in the platform. NOTICE Attach the lanyard to the authorized lanyard anchorage point provided in the platform. • Release the foot switch while working or WARNING not operating. Do not disable the foot switch in any way e.g. by binding. Failure • If traveling on a slope more than maximum to comply with instructions, the foot allowable tilt angle is unavoidable, make switch cancel system is activated and all sure to fully retract the boom and lower ...
Page 59: Travel Speed Select
• When traveling, make sure there is NOTICE enough distance between the traveling surface and bottom of the platform, or • High-speed traveling is only possible the tip of the boom. If there is not enough when the boom is retracted fully and the distance, depending on the unevenness boom elevation angle is less than 5° . In all of the traveling surface, the bottom of the other situations, even if you turn the travel platform or the tip of the boom may come speed select on “ ” (HIGH SPEED), you in contact with the traveling surface, and will be able to travel only at low speeds. may be damaged. • Under normal circumstances, keep the travel • If the turntable has been rotated 180° , speed select switch on “ ” (LOW SPEED). the traveling direction will be opposite to • High-torque traveling is possible when the joystick controller movements, so be the boom is retracted fully and the boom careful. elevation angle is less than 5° . However, if Make sure to check the direction of the the tilt of the machine exceeds 10° during arrow on the decal and on the chassis traveling, the high-torque traveling will be when traveling. activated automatically regardless of the selection of the travel speed select switch. Use the travel joystick controller, the steering switch, and the travel speed select switch to travel ...
Page 60: Steering
3‒2‒3 Steering NOTICE In order to change course, step on the foot switch while using the steering switch. • Before rotating the boom, make sure the rotation lock pin has been unlocked. Forward Steering switch Left Right Left Stop Right Backward M098L321 Fig. 8‒22 Rotation is locked Unlocked M199312-1 Fig. 8‒24 3‒3 Boom Operation • The boom may not rotate smoothly when the machine tilts. DANGER • Do not push the boom or platform to the Boom Rotation Joystick Controller ground, or use them to crash into objects, or push things up. • The turntable protrudes 0.85 m beyond the width of the chassis when rotating the boom. 0.85 m Boom Telescope Joystick Controller Boom Elevation Joystick Controller M199192-1 Fig. 8‒25 M199412-1 3‒3‒1 Boom Elevating Fig. 8‒23 Depress the foot switch and operate the boom ...
Page 61: Boom Rotating
3‒3‒2 Boom Rotating 3‒4 Platform Rotating Operation Depress the foot switch and operate the boom WARNING rotation joystick controller to rotate the boom. When rotating the platform, make sure to (Counter- Boom rotation (Clockwise) stop the machine, and check the safety of clockwise) joystick controller the surrounding area. Stop Platform Rotation Switch M147C421 Fig. 8‒27 3‒3‒3 Boom Telescoping M1991A2-1 Depress the foot switch and operate the boom Fig. 8‒30 telescope joystick controller to extend or retract Depress the foot switch and operate the the boom. platform rotation switch to rotate the platform. Boom telescope Platform Retract joystick controller rotation switch (Counter- (Clockwise) clockwise) Stop Retract Extend Stop Extend M147C521...
Page 62: Touch Switch
3‒6 Touch Switch 4. Lower Controls When the touch switch (bar) located in the front (from Ground) of the upper controls is touched, the engine stops and all of the functions are disabled. (Horn DANGER also cannot be used.) • Do not push the boom or platform to the WARNING ground, or use them to crash into objects, or push things up. If the touch switch is damaged, do not operate the machine. Contact AICHI or an WARNING AICHI dealer for inspections immediately. • Make sure that no person or obstacle is Touch Switch around the machine before operating the boom. • The lower controls are used mainly for the platform level adjustment and the pre- operation checking. M199242-1 4‒1 Enable Switch Fig. 8‒33 3‒6‒1 Restoring Functions Release your hands, feet, and other body part from all of the controls and switches. Restoring from Platform: Operate the engine start switch and the Enable Switch Key Switch machine functions will be restored and the ...
Page 63: Boom Operation
4‒2 Boom Operation 4‒2‒2 Boom Rotating Hold the enable switch up to “ON” and operate CAUTION the boom rotation switch to rotate the boom. When the boom is shaken heavily and/ (Counter- Boom rotation switch or the platform is pressed hard against clockwise) the walls during operation, the machine considers it as a sensor error and stops the engine. In this case, restart the engine and Stop resume operation. (Clockwise) Hold the enable switch up to “ON” and use the M098M520 three control switches for the boom elevation, Fig. 8‒37 telescope and rotation to operate the boom. 4‒2‒3 Boom Telescoping The boom does not move unless the enable Hold the enable switch up to “ON” and operate switch is hold up. the boom telescope switch to extend or retract Boom Elevation Switch Fly Jib Switch the boom. Boom Rotation Switch Boom telescoope switch Retract Stop Extend Extend Enable Switch Boom Telescope Switch M1991E2-1 Retract...
Page 64: Platform Rotating Operation
4‒3 Platform Rotating Operation 5. Platform Leveling System WARNING 5‒1 Platform Level Adjustment If the pre-operation check reveals that the When rotating the platform, make sure to platform is tilted (front-back tilt of about 3° or stop the machine, and check the safety of more), adjust it as follows. the surrounding area. WARNING Hold the enable switch up to “ON” and operate the platform rotation switch to rotate the • Do not allow any person or object on the platform. platform when adjusting from the lower Platform Rotation Switch controls. • Do not tilt the platform excessively when adjusting from the upper controls. Occupants and load will dump out from the platform. NOTICE Enable Switch M1991F2-1 Fig. 8‒40 Even if the platform tilt is under 3° , adjust it if the tilt makes work hard. (Counter- Platform rotation switch clockwise) Put the machine on a firm, level surface,. Stop (Clockwise) ...
Page 65: Bleeding Air From Platform Leveling
5‒2 Bleeding Air from Platform Platform Level Leveling System Adjust Switch WARNING • Use the lower controls to bleed air from Stop the platform leveling system. Down • Do not allow any person or object on the platform when bleeding air. M098L920 Fig. 8‒44 If the platform does not stay level after adjustment, air may have entered the platform NOTICE leveling system. In this case, bleed air from the platform leveling system in the following way. The platform stops automatically after a certain period of time to prevent occupants and load from dumping out. Release the switches to continue Put the machine on firm, level surface. adjustment. Move the boom to a position where it is easy to adjust. Hold the enable switch up to “ON”. Operate the platform leveling switch on the lower controls to fully tilt the platform forward and backward several times. Platform Level Adjust Switch Enable Switch M1991G2-1 Fig. 8‒45 Platform Level Adjust Switch Stop Down...
Page 66: Oil Overheating Alarm
If Equipped with Hydraulic Generator: 6. Oil Overheating Alarm (1) If the oil overheating alarm sounds and the Hydraulic Generator / Oil Temperature Light hydraulic generator / oil temperature light flashes, turn off the hydraulic generator switch immediately and do not turn on again until the alarm stops. NOTICE Too hot hydraulic oil may damage the hydraulic system. Hydraulic Generator Switch Do not use the hydraulic generator M1991J2-1 continuously while the alarm sounds. Fig. 8‒47 If the oil overheating alarm sounds and the hydraulic generator / oil temperature light (2) The hydraulic generator will stop flashes, the hydraulic oil is too hot. automatically soon if you use it continuously Immediately, stop operation of the machine. while the alarm sounds to protect the Keep the engine running at idling speed and hydraulic system. wait until the alarm stops and the light turns off. DANGER NOTICE Do not plug devices that need continuous Too hot hydraulic oil may damage the electricity into generator such as electro- hydraulic system. lifting magnet. ...
Page 67: Hydraulic Generator (If Equipped)
7‒2 To Restore Normal Operation 7. Hydraulic Generator To turn off the hydraulic generator, operate the (if equipped) hydraulic generator switch down to its “OFF” 7‒1 To Start the Hydraulic position. Generator The hydraulic generator light will go off when the hydraulic generator switch is turned off. NOTICE Make sure that key switch is in “ ” (UPPER CONTROLS). • An engine shut down will turn the hydraulic generator off. • Depressing the foot switch while the hydraulic generator switch is “ON” disables the hydraulic generator and enables operation of the machine. Enable Switch Key Switch M1991D2-1 Fig. 8‒48 DANGER Do not plug devices that need continuous Make sure that engine is running. electricity into generator such as electro- NOTICE lifting magnet. In case the oil temperature warning alarm Warm the hydraulic oil before operating sounds or the hydraulic generator / oil ...
Page 68: Diesel Particulate Filter (Dpf) System
2 Reset Implement when 100 hours regeneration have past since the last reset (automatic regeneration / stationary regeneration) regeneration (ordinary operation of this machine is allowed). 3 Stationary Use this process when the regeneration regeneration is not completed (manual by a reset regeneration (where regeneration) operation of the machine itself is disabled). 4 Recovery In this case, the system turns to regeneration a backup mode (failure state) and the regeneration should be carried out at AICHI or an AICHI dealer. WARNING During a DPF regeneration (reset or stationary), the exhaust gas temperature is very high. (It goes up to 450ºC or so.) It may cause a fire if any combustible objects are left in the vicinity of DPF or exhaust outlet. Also, there is a risk of suffering from a burn due to the high temperature exhaust gas.
Page 69: Flow Of Dpf Regeneration
8‒2 Flow of DPF Regeneration Upper Controls Regeneration Request Engine Failure / Exhaust Temperature Light Warning Light Normal operation (Self-regeneration) Lower Controls Regeneration Request Regeneration Approval Stationary / Exhaust Temperature / Abnormal Regeneration Warning Light Combustion Light Switch Upper Controls 100 hours have elapsed since the last reset regeneration or stationary regeneration. Regeneration Request Engine Failure / Exhaust Temperature Light Reset regeneration execution Warning Light (automatic regeneration) Lower Controls (Machine operation is enabled.) Regeneration Regeneration completed NOT completed Regeneration Request Regeneration Approval Stationary / Exhaust Temperature / Abnormal ...
Page 70: Dpf Reset Regeneration (Automatic Regeneration)
8‒3 DPF Reset Regeneration DPF Regeneration Request / Exhaust Temperature Warning Light (Automatic Regeneration) WARNING • During a DPF reset regeneration, the exhaust gas temperature is very high. (It goes up to 450ºC or so.) M199D12-1 It may cause a fire if any combustible Fig. 8‒51 objects are left in the vicinity of DPF or exhaust outlet. Also, there is a risk of suffering from a burn due to the high temperature exhaust gas. • When leaving the machine while the engine is kept running, a reset regeneration may be activated. In this DPF Regeneration Request / Exhaust Temperature Warning Light case, check to ensure that no combustible M199D22-1 Fig. 8‒52 object is found in the periphery of the exhaust outlet to prevent a fire. CAUTION When both of the DPF regeneration Normally, soot collected by DPF is automatically request / exhaust temperature warning burnt (normal regeneration); however, in order to light and the DPF regeneration approval / prevent excessive soot deposition, the automatic thorough combustion (reset regeneration) combustion abnormality light are flashing, should be performed at interval of 100 hours the DPF is faulty and consequently the DPF ...
Page 71: Dpf Stationary Regeneration (Manual Regeneration)
DPF Regeneration Request / Exhaust Temperature Warning Light suffering from a burn due to the high M199D22-1 Fig. 8‒54 temperature exhaust gas. NOTICE CAUTION • In the event one of the above-mentioned If a stationary regeneration is not lights flashes, promptly execute the performed, the system turns to a backup stationary regenerating operation. mode (failure state) and the recovery • In the stationary regeneration standby regeneration (a regeneration process mode, when 10 hours are elapsed or soot carried out at AICHI or an AICHI dealer) deposition amount exceeds the specified is required. When the system turns to a value, it automatically changes to backup stationary regeneration standby mode, be mode (failure state). sure to execute the regeneration. • During the stationary regeneration, operation of boom and traveling is When a no-load idling or low-load work is disabled. frequently required, soot deposited in the DPF may not be burnt (regenerated). In this case, • The stationary regeneration cannot be the DPF request light flashes and the alarm started unless the boom is retracted fully. (intermittent sound) beeps. When the DPF regeneration request light Move the machine to a safe and well ventilated ...
Page 72: Dpf Failure Status (Backup Mode)
• As soon as the stationary regeneration is in stationary regeneration standby mode, or started, the DPF regeneration request / when soot is deposited more than specified. exhaust temperature warning light turns The engine performance is controlled to permit from flashing to continuously lit and the DPF operation in low speed. approval indicator light comes on. The recovery regeneration performed by a • The stationary regeneration lasts for 25 to 30 service engineer is required. Please contact AICHI minutes. or an AICHI dealer for the servicing work. • When the stationary regeneration has to be interrupted, set either key switch to “ ” (OFF) CAUTION or push in the emergency stop button to stop the engine. Do not perform operation in a backup After interrupting the stationary regeneration process and turn on the machine (either mode (failure state). setting the key switch to “ ” (UPPER CONTROLS) or “ ” (LOWER CONTROLS), or NOTICE pulling out the pushed-in emergency stop ...
Page 73: Emergency Operation
Emergency Operation 2. Emergency Lowering WARNING If the engine or main pump fails, use the If the emergency operation was done emergency pump to lower the platform. because of a malfunction, immediately NOTICE stop the operation, and have the machine checked and repaired. • After using the emergency pump, allow the motor of the pump to cool completely 1. Emergency Stop before reusing the emergency pump. Use the emergency stop button. When this Continuous operation of the emergency button is pushed in, the engine stops and all of pump may result in it being damaged. the functions are disabled. • Traveling operation is not possible when Push in the emergency stop button in the operating with the emergency pump. following cases: • The emergency pump runs off the battery. (1) When person in the platform stops all of the machine movements to avoid hazard. • The engine will stop if operating the (2) When the person on the ground judges emergency pump switch while the engine that the operation from the upper control is is running. unsafe. (3) When the machine is uncontrollable due to 2‒1 ...
Page 74: Lower Controls (From Ground)
3. Override switch Pull out the emergency stop button to “ON.” WARNING Depress the foot switch. The platform overload sensing system is disabled when the override switch is operated. Do not put more weight on the Hold the emergency pump switch down, and platform, or the machine could tip over activate each function at the same time. resulting in death or serious injury. Retract The emergency pump will turn on when the boom first and then lower the boom to both the emergency pump switch and the keep the working radius in minimum. operation switch are turned on. NOTICE 2‒2 Lower Controls (from Ground) The override switch enables operation Emergency Pump Switch Emergency Stop Button from the lower controls even when the emergency stop button on the platform has been pushed in. When a system failure occurs, the system failure lights on the upper and lower controls flash and some functions will be disabled. Lower the platform and escape from the work site using the override switch. System Failure Light Key Switch M199622-1 Fig. 9‒4 NOTICE ...
Page 75: Escape From Work Site
Operate the boom telescope switch with Operate the boom elevation switch with holding override switch to retract the boom. holding override switch to lower the boom. Operate the boom elevation switch with Engine automatically shut off when you release holding override switch to lower the boom. the override switch. NOTICE 3‒2 Escape from work site The override switch operation will be If the travel functions are disabled, escape from recorded each time. The history of override the work site as follows: switch operation is possible to read by using adjustment tool. Lower the platform following above steps. Push the override switch more than one second. Operate the travel joystick controller and the steering switch on the upper controls to escape the machine from the work site. It enables the travel function for 180 seconds. Alarm buzzer sounds at the same time. 3‒3 Canceling the touch switch The override switch enables operation from the lower controls even when the touch switch on the platform has been pushed / pulled. If an operator accidentally gets caught between the platform and objects, loses consciousness, ...
Page 76: Towing
4. Towing Chocks WARNING Travel Gearbox • The operation to release the parking brake Drive Wheels must be performed by qualified service technicians. Parking Brake Release Plate • When towing on a slope, use a towing bar. Do not use chains, cables, or wire ropes to tow on a slope. The machine may roll away uncontrollably. Such accident could result in death or serious injury. Bolts If you are unable to travel the machine because M199632-1 of problems, it is possible to tow the machine Fig. 9‒7 provided you release the parking brake. Do the following. Set up the wheel chocks in front and rear of all tires. 4‒1 Releasing the Parking Brake Firstly release the parking brake in one of the WARNING drive wheels. Remove the bolts that are secured the parking Do not release the parking brake on brake release plate on the travel gearbox. sloped ground. The machine may roll away uncontrollably. Such accident could result in death or serious injury. Reverse the plate and reinstall it facing the convex portion to the travel gearbox.
Page 77: Restoring The Parking Brake
Chocks To tow the machine, connect a towing chain or bar to the tie-down eyes installed on the Travel Gearbox chassis. Drive Wheels Parking Brake Release Plate Front M199652-1 Fig. 9‒9 Bolts M199642-1 Fig. 9‒11 Set up the wheel chocks in front and rear of all tires. Firstly restore the parking brake in one of the Rear M199662-1 drive wheels. Fig. 9‒10 Remove the bolts that are secured the parking brake release plate on the travel gearbox. Remove the wheel chocks carefully and then tow the machine slowly. Reverse the plate and reinstall it facing the concave portion to the travel gearbox. Releasing the parking brake is now complete. Parking Brake is available Released 4‒2 Restoring the Parking Brake WARNING Do not restore the parking brake on a slope. The machine may roll away ...
Page 78: Transporting
Transporting 1. Preparations DANGER for Transporting Make sure the transport vehicle capacity, When transporting the machine using a crane capacity, loading surfaces, sling transport vehicle, observe the following items: chains and wire ropes are strong enough to withstand the machine weight. See Park the transport vehicle on level and firm the serial number plate for the machine surface for loading/unloading the machine to/ weight. from the transport vehicle. NOTICE Lock the turntable with the turntable lock pin • This information about transporting is and prevent the turntable from being rotated offered as a recommendation. during the transportation. • Only the qualified persons shall operate WARNING the transport vehicle, crane, forklift, and the machine. Make sure to lock the turntable with the • All persons on transportation must comply turntable lock pin before transporting. with employer, work area, and local and national safety regulations regarding the use of these machines. • Each machines must comply with all applicable regulations, and must be inspected and used in accordance with their manufacturer's instructions.
Page 79: Loading The Machine
2. Loading the Machine Set the travel speed select switch to “ ” (LOW DANGER SPEED) or “ ” (HIGH TORQUE). • To avoid slip-off and run-off, remove Travel with the counterweight uphill, as shown mud or oil from tires and ramp. In rainy in Fig. 10‒2. condition, do not perform a loading work Drive the machine straight forward or to avoid slip off the ramp. backward at low speed onto the ramp, and • Failure to avoid these fall hazards could load the machine onto the transport vehicle. result in death or serious injury. NOTICE WARNING • The machine is equipped with a system • Do not travel the machine on a slope that that automatically changes a travel mode: exceeds the machine gradeability. travel speed and torque, to assist traveling Use a winch for loading/unloading, if the on a slope. The system might momentarily ramp is too steep or slippery. stop or back the machine just after having • If the transport vehicle and the loading gone up onto a slope. ramp are inclined to the left or right • If there is a level difference between the excessively, the wheels of the machine loading ramp and the floor surface, the may fall off the ramp. machine may not be able to travel up onto ...
Page 80: Tie Down
※ Close the upper controls cover and secure it with a tie-down strap (20‒30 mm wide and made of nylon or polyester webbing). NOTICE ※ Do not tighten the tie-down strap too Tie down rings much. Tighten the tie-down strap to the extent that the upper controls cover does not open during transportation. Clearance ※ Wood block Remove all lose items from the machine and M082M651 Fig. 10‒4 transport vehicle bed. NOTICE 3. Tie Down Do not tighten the tie down chains or wire ropes marked (※) too much. Tighten them just so that the platform is not swung or Tie down the chassis of the bounced during the transportation. machine to the transport vehicle bed securely. 4. Unloading the Machine DANGER • To avoid slip-off and run-off, remove mud or oil from tires and ramp. In rainy condition, do not perform a unloading work to avoid slip off the ramp. • Failure to avoid these fall hazards could ...
Page 81: Hoisting The Machine
DANGER • Failure to avoid these fall hazards could result in death or serious injury. • Make sure the transport vehicle capacity, crane capacity, loading surfaces, sling chains and wire ropes are strong enough Park the transport vehicle on level firm surface. to withstand the machine weight. See the serial number plate for the machine weight. Chock the wheels of the transport vehicle. (Fig. • Do not allow any person to get under the 10‒5, A) machine while hoisting. • Do not pass the sling chains or wire ropes except designated hoisting eyes. • If there is damage, such as cracks, on the hoisting eyes, immediately contact AICHI M098K4-1 or an AICHI dealer for repairs. Fig. 10‒5 • Failure to heed warnings could result in breaking, falling, or other hazards leading Attach the loading ramp at as small an angle as to death or serious injury. possible. (Fig. 10‒5, C) CAUTION Unchock the wheels of the machine. (Fig. 10‒5, When the machine is excessively tilted, battery fluid may leak out. Set the travel speed select switch to “ ” (LOW SPEED) or “ ” (HIGH TORQUE).
Page 82: Hoisting With Boom Raised
• Prepare sling chains or wire ropes according to Table 10‒2. • Set the boom angle to 60° or lower (that is, at least 10° below the maximum raise angle of 70° ). • If sling chains or wire ropes contact the boom, place pads on the boom to protect it. M19965-1 Fig. 10‒6 Table 10‒1 H oisting Specifications Model SP14DJ Pads Machine weight * 8 450 kg Type of hitch 4‒leg bridle 261 kN Min. breaking load (26 600 kgf) Min. leg length (same 5 m 60° length for all) Center of gravity to steer wheel 1 530 mm (Fig. 10‒4, A)
Page 83: Storage
Storage (1) Clean all part of the machine. (5) Store the machine in a dry indoor area. If it is necessary to store the machine out of doors, park it in a flat area. M0839302 Fig. 11‒1 NOTICE M0839501 Fig. 11‒3 (6) Periodically operate the boom, so as to Be careful about freezing in winter. maintain the oil film on its lubricated parts. NOTICE (2) Wipe away dirt from around the electrical parts with a dry cloth. Wipe off the rust prevention oil applied NOTICE on the cylinder rods before operating the machine. Do not wash, particularly high-pressure washing, around the electrical parts. (7) If the boom is left extended or raised while the hydraulic oil temperature is high, the (3) Lubricate each part of the machine boom may retract or lower somewhat. This is thoroughly. caused by the contraction of the hydraulic oil (4) Apply rust prevention oil to the cylinder rods. confined in the hydraulic cylinders due to a ...
Page 84: Troubleshooting
” (UPPER CONTROLS). Power indicator light Release all controls and Chapter 3, Section 1 on the upper controls is the power indicator light Chapter 4, Section 2 flashing. turns on, then operate Chapter 8, Section 3 again. System failure light on the Immediately stow the Chapter 4, Section 2 upper controls is lit on or boom and stop using the Chapter 9, Section 3 flashing. machine. Contact AICHI or an AICHI dealer for inspections. Engine does not start. Power indicator light on Pull out both of the upper Chapter 8, Section 1 the upper controls is lit off. and lower emergency stop buttons to “ON.” Turn the key switch on Chapter 8, Section 1 the lower controls to “ ” (UPPER CONTROLS). Release the touch switch. Chapter 8, Section 3 Foot switch is depressed. Release the foot switch Chapter 8, Section 1 whenever starting the ...
Page 85 Upper Controls (Continued) Symptom Cause Remedy Refer to Boom functions are not Power indicator light on Pull out both of the upper Chapter 8, Section 1 available with emergency the upper controls is lit off. and lower emergency stop pump. buttons to “ON.” Turn the key switch on Chapter 8, Section 1 the lower controls to “ ” (UPPER CONTROLS). Release the touch switch. Chapter 8, Section 3 H/v control select switch is Turn the h/v control select Chapter 9, Section 2 turned on. switch off. Horizontal and vertical Horizontal and vertical This is not a failure. Chapter 9, Section 2 movements and traveling movements and traveling functions are not available function cannot be with emergency pump. operated when operating with the emergency pump. Boom retracts when Work range limit system This is not a failure. ...
Page 86: Lower Controls
1‒2 Lower Controls Symptom Cause Remedy Refer to Operations from lower Engine is stopped. Start the engine. Chapter 8, Section 1 controls are not available. Key switch on the lower Turn the key switch on the Chapter 8, Section 1 controls is turned to lower controls to “ ” “ ” (OFF) or “ ” (UPPER (LOWER CONTROLS). CONTROLS). Enable switch is not held Hold the master switch Chapter 8, Section 4 up and operate the boom from the lower controls. Preheat light on the lower Release all controls and Chapter 3, Section 1 controls is flashing. the preheat light turns off, Chapter 4, Section 3 then operate again. Chapter 8, Section 4 Engine does not start. Both of the oil pressure Turn the key switch on the Chapter 8, Section 1 light and the charge light lower controls to “...
Page 87: Diagnostic Codes Chart
2. Diagnostic Codes Chart When a problem occurs, a diagnostic code such as “LMT” or “ERR” will appear on the digital display, and then a three digit number related to the diagnostic code will appear. For further information of the diagnostic code and number, refer to table below. Table 12‒1 D iagnostic Codes Chart Code Number Description Causes Countermeasures Tilt warning Boom ids raised up more than Lower the boom. 45 degrees or extended, and the (Travel limitation) Retract the boom. machine is tilted more than 4.5 Move to level surface. degrees. Overload warning Platform is overloaded. Reduce the load on platform. Enable switch defer 1. Foot switch is pushed while 1. Release the joystick and foot error joystick is already operated. switch. 2. Enable switch is turned on while 2. Release the boom function boom function switch is already switch and enable switch. operated. Operation Time-out 1. Foot switch was already operated 1. Release the Foot switch.
Page 88 Table 12‒1 Diagnostic Codes Chart (Continued) Code Number Description Causes Countermeasures Operation Time-out Optional remote controller was Release the buttons on remote already operated when turning Key controller. (Lower, Enable switch switch on or pulling up Emergency on optional Remote stop button. controller) Operation Time-out 1. Boom elevation joystick was 1. Release the Boom elevation already operated when turning joystick. (Upper, Boom elevation Key switch on or pulling up joystick) Emergency stop button. 2. Boom elevation joystick is 2. Release the Boom elevation operated more than 20 seconds joystick. without operating Foot switch. Operation Time-out 1. Boom telescope joystick was 1. Release the Boom telescope already operated when turning joystick. (Upper, Boom Key switch on or pulling up telescope joystick) Emergency stop button. 2. Boom telescope joystick is 2. Release the Boom telescope ...
Page 89 1. Release the Platform leveling already operated when turning switch. (Lower, Platform Key switch on or pulling up leveling switch) Emergency stop button. 2. Platform leveling switch is 2. Release the Platform leveling operated more than 20 seconds switch. without operating Foot switch. Boom wire rope failure Boom extension wire rope is cut or • Check the Boom extension error loose. wire ropes for any damages. • Contact AICHI or an AICHI dealer for Tension adjustment or Replacement of Boom extension wire ropes. Pre-operation check One or some of ERR30H, ERR30J, • See ERR30H, ERR30J, ERR30M, error ERR30M, ERR30N, ERR381, ERR382, ERR30N, ERR381, ERR382, ERR383, ERR384, ERR391 or ERR392 ERR383, ERR384, ERR391 and occurs. ERR392. Pre-operation check Machine is tilted, or • Set the machine horizontal error and perform the Pre-operation ...
Page 90 Table 12‒1 Diagnostic Codes Chart (Continued) Code Number Description Causes Countermeasures Pre-operation check Boom is extended, or • Retract the boom fully and error perform the Pre-operation Limit switch error occurred. check. Boom full retraction limit switch • If the error persists, contact AICHI or an AICHI dealer for inspections. Pre-operation check Boom is not at the rear center of • Rotate the boom to the rear error the machine, or center of the machine and perform the Pre-operation Boom rotation limit Limit switch error occurred. check. switch • If the error persists, contact AICHI or an AICHI dealer for inspections. Pre-operation check Boom is not lowered fully, or • Lower the boom fully and ...
Page 91: Specifications
Specifications 1. Dimensions M199712-1 Fig. 13‒1 Overall Length Overall Width Overall Height Turntable Tail Swing Radius Turntable Tail Swing Ground Clearance Wheelbase Tread (Front, Rear) Platform Inner Length (Pipe Center) Platform Inner Width (Pipe Center) Platform Inner Depth (Pipe Center) Platform Rotation Minimum Turning Radius (Center of Outside Wheel)
Page 92: General Specifications
2. General Specifications Model SP14DJ Platform Height Maximum 13.9 m Horizontal Outreach Maximum 12.6 m Platform Load Capacity 270 kg or 2 persons (Evenly Distributed) Platform Rotation [P] 90˚ CW to 90˚ CCW (180˚) Turntable Rotation 360˚ (Continuous) Max. Allowable Tilt Angle 5˚ Gradeability (Stowed)* * 47% (25˚) Max. Allowable Manual Side Force 400 N (41 kg) Min. Turning Radius (Center of Outside Wheel) [C] 5.000 m Max. Allowable Wind Speed 12.5 m/s Overall Length [X] 7.745 m Overall Width [Y] 2.300 m Overall Height [Z] 2.450 m Turntable Tail Swing Radius [R] 2.000 m Turntable Tail Swing...
Page 93: Work Range Diagram
3. Work Range Diagram 4. Supplementary Information The following information is provided as 3‒1 SP14D1JM supplementary information for the machine. Rated load: 270 kg • The guaranteed Sound Power Level (LWA), tested according to Annex III, Part B, No 1 of the European Directive 2000/14/EC “Noise 360° emission in the environment by equipment for use outdoors”, is 104 dB. • The vibration total value to which the hand- arm system is subjected does not exceed 2.5 m/s². • The highest root mean square value of weighted acceleration to which the whole body is subjected is 0.61 m/s². 14 [m] M19AR22-1 Fig. 13‒2 1. The boom deflection is not taken into account in the above working range diagram. 2. The working range is the same in any boom- rotated directions. 3. The working range is a reference measured on a firm level surface. 4. The counter weight should be attached to the specified point.
Page 95: Test Report
Test Report 1. Static Test (EN280; 6.1.4.2.1) 1‒1 SP14DJ M09YU220 Fig. 14‒1 Platform-load [kg] 324 (270+20%) Slope [° ] 5.0 + 0.5 = 5.5 Boom Length Fully extended + jib horizontal Boom Angle [° ] Weather Conditions Outdoor; no wind Test Passed Additional weight for simulating manual forces and wind force Table 14‒1 Result: test passed...
Page 96: Dynamic Test (En280; 6.1.4.2.2)
2. Dynamic Test (EN280; 6.1.4.2.2) (1) (2) A kerb with a height of 0.1 m perpendicular (4) (5) M09YU321 Fig. 14‒2 (1) Both leading wheels into the depression (2) One leading wheel into the depression (3) One leading wheel into the depression (4) Both leading wheels into the depression (5) One leading wheel into the depression (6) One leading wheel into the depression 2‒1 SP14DJ Result: test passed (nominal load: 270 kg / 50% of platform; oscillation axle: 5; drive speed: 1.2 km/h; 0.333 m/s)
Page 97: Declaration Of Conformity
Declaration of Conformity...
Page 98 EC DECLARATION OF CONFORMITY Product: Rotating telescopic boom mobile elevating work platform Model: SP14DJ Manufacturer: Aichi Corporation 1152-10, Aza Yamashita Ryoke Oaza Ageo-shi, Saitama 362-8550 Japan Technical File: AICHI SALES OFFICE B.V. De Boedingen 31 4906 BA Oosterhout THE NETHERLANDS ...
Page 99: Engine Information
Engine Information...
Page 100: Tnv-Cr Explanations Of The Possible
1. TNV-CR Explanations of the Possible Malfunctions of the Emissions Control System Table 16‒1 TNV-CR Explanations of the Possible Malfunctions of the Emissions Control System Failsafe (◇: Selectable) Fault Code Predicted Operation Actual Operation J1939 Max. Transition Max. Rotation Injection Time to Engine Rotation Injection Limit Amount Actual Stop Limit Amount Limit Operation Limit Device Trigger Action Failure SPN FMI Type EGR Differential 1. Wiring Bypass ● ● ● ●...
Page 101: Emission Diagnosis Required In European Stage V (19-56Kw)
2. Emission Diagnosis Required in European Stage V (19-56kW) • NOx Control Diagnosis (EGR related) and DPF Diagnosis are required. • Warning and Inducement are required for malfunctions related to EGR. • Warning and Incident counter/timer are required for malfunctions related to DPF. * For derating condition, Inducement and specific derating level of either more derating will be applied. Table 16‒2 Emission Diagnosis Required in European Stage V (19-56kW) Diagnosis Warning Actions Functions Detection Low level Severe (Example) targets Inducement Inducement NOx E GR Valve Torque: 75% Torque: 50% ● Diagnosis malfunctions Engine speed: 60% of Immediately 36hr 64hr (NCD; NOx rated speed passed passed Control ...
Page 103: Daily Inspection Check Sheet
Daily Inspection Check Sheet NOTICE Make a copy of the daily inspection check sheet before performing the pre-operation checks. Inspect each item in accordance with the pre-operation check procedure described in this manual. Make a check in the appropriate box on the daily inspection check sheet depending on the inspection result.
Page 104 Function check Visual check...

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