Related Manuals for Roto-Mix Roto-Spread 532-16B
Summary of Contents for Roto-Mix Roto-Spread 532-16B
- Page 1 532-16B MANURE SPREADER TRAILER UNIT OPERATION AND PARTS MANUAL ROTO-MIX LLC 2205 E. Wyatt Earp PO Box 1724 Dodge City, Kansas 67801 (620) 225-1142 ©Roto-Mix 2006 11-2018 441938 Printed in U.S.A. Page...
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Page 2: Introduction
Some covers and guards have been removed for If you do not understand the instructions in this illustrative/photographic purposes only in this manual contact either your dealer or Roto-Mix at manual. However, equipment should never be Dodge City, Kansas 67801. - Page 3 Product Registration - It is a condition of this warranty that the original purchaser must fill out the warranty card furnished by ROTO-MIX and that it be returned to ROTO-MIX within 10 days of purchase and be recorded in ROTO-MIX’s owner file for this warranty to be valid. In the event an owner’s card is not on file at the ROTO-MIX office, the warranty period will extend only from date equipment was picked up or shipped from the ROTO-MIX plant.
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Page 4: Table Of Contents
TABLE OF CONTENTS DESCRIPTION PAGE NO. Introduction ........................ 2 Warranty ........................3 Table Of Contents ...................... 4 Safety-Spreader ......................5 Safety Decals ......................6 Spreader Safety ......................7 Safety Decal Care ....................10 Specifications ......................11 Dimensional Data ....................11 Tractor Hydraulic System Recommendations ............ -
Page 5: Safety-Spreader
SAFETY - SPREADER A brief definition of signal words that may be used in this manual: Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury. Indicates a potentially hazardous situation that, if not avoided may result in minor or moderate injury. -
Page 6: Spreader Safety
SPREADER SAFETY Do not operate your spreader until you have read this Owner's Manual, the Tractor Owner's Manual, and understand the danger associated with its operation. This spreader is comprised of rotating drive shafts and rotating beaters. Any exposure to these spreader components can result in serious personal injury or death. - Page 7 SPREADER SAFETY Entanglement in rotating drive line can cause serious injury or death. Make sure rotating shields turn freely. Do not exceed load capacity of the spreader (see specifications). Always use a tractor large enough to provide sufficient braking assistance when towing a loaded spreader.
- Page 8 SPREADER SAFETY THERE ARE ADDITIONAL HAZARDS ASSOCIATED WITH THE SERVICE AND MAINTENANCE OF YOUR SPREADER. FOR YOUR SAFETY: Always wear eye protection when operating or servicing spreader. Disengage power take-off and remove keys from tractor or truck before servicing spreader. ...
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Page 9: Safety Decal Care
2. Replace safety decals and signs that are missing or have become illegible. 3. Replaced parts that displayed a safety sign should also display the current sign. 4. Safety decals or signs are available from your dealer or the ROTO-MIX manufacturing plant. 5. How to Install Safety Decals: A. -
Page 10: Specifications
SPECIFICATIONS Roto-Spread 532-16B TRAILER Capacity (Heaped) 530 Cubic Foot Struck Level 385 Cubic Foot or 2,880 Gallon Spreader Weight (Empty) 13,800 Lbs Load Capacity (Net) 34,000 Lbs Tongue Weight 900 Lbs Empty, 4,500 Lbs Loaded Inside Dimensions 48” High, 71 1/2” Wide, 192” Long 110”... - Page 11 SPECIFICATIONS 532-16B TRAILER DIMENSIONAL DATA 139" 139" (OVERALL) (SCREEN) 114 1/2" 129" (SLIDING (SIDES) GATE) 55 1/2" 40" (HYD MOTOR) 17 1/2" - 24 1/4" (HITCH) (DISCHARGE) 353" (OVERALL) 89" 79" 15" 110" (OVERALL) All Dimensions & Specifications are Approximate and Subject to Change Without Notice. Page 11...
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Page 12: Principle Of Operation
PRINCIPLE OF OPERATION Two vertical spinning beaters at the rear of the spreader expel manure in a uniform spread pattern. Each beater is driven by a hydraulic motor. A PTO driven hydraulic power supply on the spreader provides power to the beaters. The hydraulic pump is two stage thereby supplying independent power to each beater motor. A wide heavy duty belt covers the box floor. - Page 13 PRE OPERATION the warning horn to sound. UNDERSTAND THE CONTROLS Start with a slow rate and then increase as Rear Gate required. Once adjusted, the unloading rate will remain constant for the same type of material. Further application rate adjustment can be obtained The rear gate cylinders are hydraulically controlled by regulating the tractor ground speed.
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Page 14: Pre Operation Checklist
TRACTOR DRAWBAR PRE OPERATION CHECKLIST Set tractor drawbar as shown in figure 2. 1. Carefully study and understand this manual. Spreaders are available for 1000 RPM drive line 2. Do not wear loose-fitting clothing, which may only. Match tractor PTO with the spreader drive line. catch in moving parts. -
Page 15: Highway And Transport Operation
weight of the spreader when making turns, HIGHWAY AND stopping the unit, etc. TRANSPORT OPERATION 18. Install safety chains as illustrated on figure 3. This is a requirement for travel on public roadways. They are installed to retain the 1. Adopt safe driving practices: connection between tractor (or other towing 2. -
Page 16: Operation
OPERATION storage bracket and connect the ends to a DO NOT CLIMB ON OR tractor port. See Understand The Controls on ENTER THE SPREADER WHILE IN OPERATION. page 12 for recommended connection. 6. Remove the pair of hydraulic hoses coming from the spreader rear gate hydraulic cylinders CLEAR THE AREA OF ALL from their storage bracket and connect the... -
Page 17: Unloading
SHUT DOWN UNLOADING 1. Engage the tractor PTO to start the beaters and increase engine speed to 1000 PTO RPM. 1. When the load has been discharged, the hydraulic control to the sliding gate will return to KEEP AWAY AND KEEP neutral, OFF. - Page 18 DISCONNECT PTO DRIVE SHAFT AND HYDRAULIC HOSES BEFORE CLEANING, ADJUSTING, LUBRICATING, OR SERVICING THIS MACHINE. 1. The spreader must be thoroughly cleaned periodically, especially if stored for extended periods. Manure is acidic and will TURN OFF ALL POWER DURING CLEANING AND INSPECTION. DO NOT USE POWER TO MOVE ANY COMPONENTS OR TO DISCHARGE MATERIAL WHILE CLEANING OR INSPECTING.
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Page 19: Maintenance
MAINTENANCE PUT THE TRACTOR IN PARK, APPLY THE PARKING BRAKE, TURN OFF ENGINE AND REMOVE IGNITION KEY BEFORE CLEANING, ADJUSTING, LUBRICATING OR SERVICING THIS MACHINE. FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH. DISCONNECT PTO DRIVE SHAFT AND HYDRAULIC HOSES BEFORE CLEANING, ADJUSTING, LUBRICATING, OR SERVICING THIS MACHINE. -
Page 20: Drive Chain Planetary Gearbox
DRIVE CHAIN PLANETARY should be maintained 1” from the top level on GEARBOX the sight gauge. 5. Oil is added through a filter screen inside the (See figure 7) filler neck. Before filling, remove the screen, inspect and clean if required. Oil Specification: (Mobil Delvac Synthetic Gear Oil 6. -
Page 21: Adjustments
2. To adjust, loosen the six 3/8" carriage bolts drive chain attaches to the sliding gate. It is clamping the flashing. factory preset, but may require adjustment with usage. Move the flashing strips so they contact against the box wall and retighten bolts. 4. -
Page 22: Adjust Spread Pattern
ADJUST HERE FIGURE 12. ADJUST SPREAD PATTERN Page 22... -
Page 23: Repair Parts
532-16B SPREADER REPAIR PARTS TABLE OF CONTENTS DESCRIPTION PAGE NO. Spreader Assembly ....................24 Spreader Box Assembly ..................26 Trailer Spreader Sides ..................28 Trailer Assembly ....................3 Trailer Hub & Wheel Assembly ................32 Beater Assembly ....................34 Sliding Gate Assembly ..................36 Rear Gate Assembly ..................... - Page 24 532-16B SPREADER TRAILER ASSEMBLY Page 24...
- Page 25 532-16B SPREADER TRAILER ASSEMBLY ITEM # PART # DESCRIPTION QTY. 130445 PLATE BELT CLAMP 131214 BELT CLAMP 322561 CHAIN, WELDED MILL-4.063 PITCH - (20' 8" LG) 351033 532 BELT, 5/16" x 71-1/2" x 235" LG 364073 HYDRAULIC CYLINDER 2-1/2" x 8" x 20-1/4" 400107 SERRATED FLANGE HEX NUT, 3/8"-16 400116...
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Page 26: Spreader Assembly
532-16B SPREADER TRAILER BOX ASSEMBLY 24 36 Page 26... - Page 27 532-16B SPREADER TRIALER BOX ASSEMBLY ITEM # PART # DESCRIPTION QTY. 130316 BRACKET, BELT ADJUSTER 130446 BROOM CLAMP 130820 HAZARD LIGHT MOUNTING BRACKET 130837 BROOM, 8" BRISTLES 131068 GEARBOX SUPPORT 131611 SPACER, BELT 332680 COVER, SPLINED SHAFT 340436 BEARING 2 3/16" FAFNIR 344136 GEAR BOX, 25.98:1 REDUCTION 344274...
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Page 28: Description
532-16B SPREADER TRAILER ITEM # PART # DESCRIPTION QTY. 131615 532B FLOOR, 1/2" HDPE-UVI 131616 532B FLOOR, R/H, 1/2" HDPE-UVI 401106 HEX NYLOC NUT, 3/8"-16 #5 PLTD 402606 FENDER WASHER 3/8" x 1 1/2" PLTD 407325 ELEVATOR BOLT PLTD 3/8"-16 x 1-3/4" 830400 532B SPREADER BOX W/A Page 28... - Page 29 This page intentionally left blank. Page 29...
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Page 30: Trailer Spreader Sides
532-16B TRAILER ASSEMBLY 17 23 Page 30... - Page 31 532-16B TRAILER ASSEMBLY ITEM # PART # DESCRIPTION QTY. 130858 AXLE RETAINER 130868 AXLE WALKING BEAM PIVOT 130916 PTO SHIELD MOUNT BRACKET 131260 PLATE, PUMP 131269 OVERHUNG ADAPTER, 1.5 x 1.25B, DRILLED 140954 KEY 3/8" SQ. X 2-1/4" 185302 P.T.O. SHIELD 9" x 22 9/16" 185483 KEY 5/16"...
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Page 32: Trailer Hub & Wheel Assembly
532-16B TRAILER HUB & WHEEL ASSEMBLY Page 32... - Page 33 532-16B TRAILER HUB & WHEEL ASSEMBLY Page 33...
- Page 34 532-16B SPREADER BEATER ASSEMBLY Used on all spreaders with serial number 410300311 and previous. Page 34...
- Page 35 532-16A SPREADER BEATER ASSEMBLY Used on alll spreaders with serial number 410300311 and previous. ITEM # PART # DESCRIPTION QTY. 130464 ANGLE DEFLECTOR 130546 532 SKIRT, FLEXIBLE RUBBER 130748 802 BEATER MOTOR SPACER ( 5/8" LG ) 130829 802 PADDLE WEAR PLATE 130905 SKIRT SUPPORT PLATE (REMOVABLE) 310750...
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Page 36: Beater Assembly
532-16B SPREADER HEAVY BEATER ASSEMBLY Used on spreaders with serial number 410200312 to present. 17 19 17 19 Page 36... - Page 37 532-16B SPREADER HEAVY BEATER ASSEMBLY Used on spreaders with serial number 410200311 to present. ITEM # PART # DESCRIPTION QTY. 130464 ANGLE DEFLECTOR 9" x 4-1/2" 130829 802 PADDLE WEAR PLATE 130905 SKIRT SUPPORT PLATE (REMOVABLE) 131205 SPLINED ADAPTER, (BEATER DRIVE) 131208 SPLINED HUB (BEATER DRIVE) 131262...
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Page 38: Sliding Gate Assembly
532-16B SPREADER SLIDING GATE ASSEMBLY 11 12 14 ITEM # PART # DESCRIPTION QTY. 130428 SCRAPER ( 6 1/2" x 48" ) 130429 CLAMP, SCRAPER (44 1/2" LG) 130760 802 FRONT GATE CHAIN ADAPTER 130762 802 CHAIN LUG ( 3 1/2" LG ) 130956 802 WASHER, 1/2 x 1-1/16 x 3"... -
Page 39: Rear Gate Assembly
532-16B SPREADER REAR GATE ASSEMBLY ITEM # PART # DESCRIPTION QTY. 130439 FLASHING SEAL CLAMP 130440 FLASHING, SWINGING GATE 131098 END GATE LINER 400119 SERRATED FLANGE HEX NUT 3/8"-16 #5 PLTD 400150 TEE NUT 3/8"-16 x 5/8" 402406 FLAT WASHER 3/8" PLTD 407900 HHCS SERRATED 3/8"... -
Page 40: Decals
532-16B SPREADER DECALS #630042 - 532-16B Decal Kit ITEM # PART # DESCRIPTION QTY. 440801 DECAL, REDUCE ENGINE SPEED 4-1/4" x 7" 440826 DECAL, DANGER: ROTATING DRIVE SHAFT 440827 DECAL, DANGER: ROTATING AUGERS 440833 DECAL, DANGER PINCH POINT 4"x 4" 440844 DECAL, MADE IN USA 440931... -
Page 41: Pto Drive Shaft Assembly
ITEM # PART # DESCRIPTION QTY. 338452 INBOARD YOKE W2400 019519 338579 W- 2400 OUTER PROFILE - 046638 338578 W-2400 INNER PROFILE - 317341 338463 Yoke W2400 1-1/2" 3/8"KWY 383388 338450 INBOARD YOKE W2400 019518 338473 ROLL PIN #10 METRIC 10 x 80 338486 SHIELD CONE 6-RIB W-2400 - 365366 338489... -
Page 42: Hydraulic Pump
532-16B HYDRAULICS (PUMP) ITEM # PART # DESCRIPTION QTY. 344074 OVERHUNG ADAPTER, 1-1/2 KEYED 344136 GEAR BOX, 25.98:1 REDUCTION 362030 PUMP ASSY, 7.2 CIR ( PERMCO ) 367134 HOSE STEM 16GS-16FFORX90S x 1" 368136 STRAIGHT ADAPTER, 3/4" MP x 13/16" FFOR 368193 STRAIGHT ADAPTER, 1-7/16"... -
Page 43: Hydraulic Tank & Chain Motor
532-16B HYDRAULIC TANK & CHAIN MOTOR ITEM # PART # DESCRIPTION QTY. 344136 GEAR BOX, 25.98:1 REDUCTION 360023 MOTOR, CHAR-LYNN T SERIES, 18.7 CID 362508 STRAINER, SUCTION 362552 SIDE FILLER HI-NECK ASSY 368130 STRAIGHT ADAPTER, 2" MP x 2" MP HEX NPL 368191 STRAIGHT ADAPTER, 13/16"... -
Page 44: Hydraulic Valve Block & Fittings
532-16B HYDRAULIC VALVE BLOCK & FITTINGS VIEWED FROM: BOTTOM LEFT HAND SIDE VIEWED FROM: TOP RIGHT HAND SIDE Page 44... - Page 45 532-16B HYDRAULIC VALVE BLOCK & FITTINGS VIEWED FROM: TOP LEFT HAND SIDE ITEM # PART # DESCRIPTION QTY. 357743 LEVEL SWITCH, ACT #N6200N 362404 FILTER HEAD, 1-1/4" FP 362442 FILTER ELEMENT 362555 SIGHT GAUGE 5" 368134 STRAIGHT ADAPTER, 1" MP x 1-7/16 ORF 368143 STRAIGHT ADAPTER, 1-1/4"...
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Page 46: Hydraulic Cylinders-Rear Gate
532-16B HYDRAULIC CYLINDERS - REAR GATE ITEM # PART # DESCRIPTION QTY. 364073 HYDRAULIC CYLINDER 2-1/2" x 8" x 20-1/4" 368009 90° ELBOW, 3/8" MP x 9/16" JIC .031 ORFICE 368022 TEE, 9/16"-18 JIC (UNION) 368033 90º ELBOW, 3/8" MP x 9/16" JIC 781646 HOSE ASSY, 3/8"... -
Page 47: Beater Motor Hydraulics
532-16B BEATER MOTOR HYDRAULICS ITEM # PART # DESCRIPTION QTY. 360045 HYDRAILIC MOTOR 24.4 CIR VIS 368190 STRAIGHT ADAPTER, 13/16" ORFS x 9/16" MORB 368417 STRAIGHT ADAPTER, 1-7/16" ORFS x 1-1/16" MORB 368636 TEE, 13/16" ORFS SWIVEL RUN 781642 HOSE ASSY, 1/2" x 197" (2 - 13/16FFORX) 781653 HOSE ASSY, 1/2"... -
Page 48: Manifold Valve Assembly
532-16B TRAILER MANIFOLD VALVE ASSEMBLY ITEM # PART # DESCRIPTION QTY. 357747 PRESSURE SWITCH N/O, NASON PRESET 1500 PSI 357748 PRESSURE SWITCH N/C, NASON PRESET 3500 PSI 357749 PRESSURE SWITCH N/O, NASON PRESET 3400 PSI 362297 PROPORTIONAL FLOW CONTROL CART, (REMOTE) 362299 RELIEF VALVE, VICKERS RV3-10-F-0-36/20 362348 RELIEF VALVE, RV5-10-F-G-50/35 (EATON#02-164737) 362362 TRAILER MANIFOLD, 30 GAL (HI DISP PUMP) -
Page 49: Wiring Schematic
532-16B TRAILER WIRING SCHEMATIC WITH FLOW CONTROL GRAY WIRE BLACK (GROUND) BLACK WIRE (POSITIVE) BLACK JUMPER WIRE ITEM # PART # DESCRIPTION QTY. 357726 REMOTE CONTROL BOX ASSY 357743 LEVEL SWITCH, ACT #N6200N 358418 WIRE HARNESS, SPREADER REMOTE 362362 HI-TORQ TRAILER MANIFOLD ASSY (MCD 9058) Page 49...
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