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Roto-Mix Hay Pro Series Operation And Parts Manual

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HAY PRO FEED MIXERS
533-16 & 653-16 TRAILER
533-16 & 653-16 TRUCK
OPERATION AND PARTS MANUAL
ROTO-MIX LLC
P.O. BOX 1724
2205 E. Wyatt Earp Blvd.
Dodge City, Kansas 67801
(620) 225-1142
®ROTO-MIX 2006
411917 10/2017
Printed in U.S.A.

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  • Page 1 HAY PRO FEED MIXERS 533-16 & 653-16 TRAILER 533-16 & 653-16 TRUCK OPERATION AND PARTS MANUAL ROTO-MIX LLC P.O. BOX 1724 2205 E. Wyatt Earp Blvd. Dodge City, Kansas 67801 (620) 225-1142 ®ROTO-MIX 2006 411917 10/2017 Printed in U.S.A.

  • Page 2: Introduction

    INTRODUCTION Congratulations on the purchase of your new mixer from Roto-Mix. With proper operation and preventative maintenance it will last for years. This SAFETY ALERT SYMBOL indicates important safety messages in the manual. When you see this symbol, be alert to the possibility of PERSONAL INJURY and carefully read the message that follows.

  • Page 3: Warranty

    ROTO-MIX and that it be returned to ROTO-MIX within 10 days of purchase and be recorded in ROTO-MIX’s owner file for this warranty to be valid. In the event an owner’s card is not on file at the ROTO-MIX office, the warranty period will extend only from date equipment was picked up or shipped from the ROTO-MIX plant.

  • Page 4: Scales Warranty & Service Policy

    - ROTO-MIX is not responsible and will not be liable for damage caused to persons or property, commercial loss, loss of time or production, loss of use by reason of the installation or use of ROTO-MIX products or their mechanical failure.

  • Page 5: Table Of Contents

    TABLE OF CONTENTS Introduction ........................2 Warranty ........................3-4 Scales Warranty & Service Policy .................. 4 Table Of Contents ......................5 Safety ......................... 6-11 Specifications ......................12-13 Features ........................14 Pre Operation ......................14-15 Trailer Operation ......................16-17 Truck Operation ......................18 Lubrication - Trailer Mount ....................
  • Page 6 SAFETY- TRAILER MIXER A brief definition of signal words that may be used in this manual: Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury. Indicates a potentially hazardous situation that, if not avoided could result in death or serious in jury, and includes hazards that are exposed when guards are removed.
  • Page 7 SAFETY DECALS DECAL C. #440819 DECAL A. #440827 DECAL B. #440831 DECAL D. #440822 Page 7...

  • Page 8: Safety

    MIXER SAFETY Do not operate your feed mixer until you have read this Owner’s Manual, the Truck Owner’s Manual, and understand the danger as associated with its operation. This feed mixer is comprised of rotating drive shafts and mixing augers. Any exposure to these mixer components can result in serious personal in jury or death.
  • Page 9  Do not operate on steep slopes as over turn may result. Operate up and down (not across) intermediate slopes. Avoid sudden starts and stops. Pick the most level possible route when transporting across fields. Avoid the edges of ditches or gullies and steep hill sides. ...
  • Page 10 THERE ARE ADDITIONAL HAZARDS ASSOCIATED WITH THE SER ICE AND MAINTENANCE OF YOUR MIXER. FOR YOUR SAFETY: Disengage power take-off and remove keys from tractor or truck before servicing a mounted mixer. Do not attempt to clean, oil or adjust mixer while it is in motion. Stop the engine and be sure PTO driveline is stopped before making adjustments, connections, or cleaning out PTO driven equipment.
  • Page 11 REMEMBER: Your best assurance against accidents is a careful and responsible operator. If there is any portion of this manual or function you do not understand, contact your dealer or the ROTO-MIX plant. SAFETY DECAL CARE 1. Keep safety decals and signs clean and legible at all times.

  • Page 12: Specifications

    SPECIFICATIONS DIMENSIONAL DATA - TRAILER MODELS 653-16 108" 46" 118" 14" To with ext. 533-16 20" 96" 106" with ext. 180 1/4" 282" 15 x 22.5 TIRES ON THE 533-16 16.5 x 22.5 TIRES ON THE 653-16 WITH 48" WITH 36" 96"...
  • Page 13 SPECIFICATIONS DIMENSIONAL DATA - TRUCK MODELS 192" 653-16 533-16 46" 88 1/4" 78 1/4" 98 1/4" 88 1/4" w/ext. w/ext. 38" 31" TRUCK FRAME 150" 238 1/2" 3' Conveyor 3' Conveyor 53" 30 3/4" DOWN 14 1/2" 9 3/4" DOWN 117 1/2"...

  • Page 14: Features

    FEATURES Dimensions or Specifications 533-16 Trailer 653-16 Trailer Weight w/Common Options 14,020 14,700 Width, 3’ Conveyor Up 94” 94” Conveyor Length Options 3' & 4' 3' & 4' Height, Trailer Standard Tires 95” 108” Height, Truck 38” Frame Discharge Conveyor Width 48"...
  • Page 15 Adjust drawbar length: PTO SPEED 540 RPM - DIMENSION (A) 14” (356 mm) 1000RPM l6” (406mm) ADJUST TRAILER HITCH CLEVIS Mixer should be approximately level when attached to tractor. Adjust clevis by changing hole location on trailer tongue. PRE OPERATION CHECK LIST 1.

  • Page 16: Trailer Operation

    TRAILER OPERATION PTO ENGAGEMENT This mixer is designed with optional 540 or 1000 RPM PTO. Do Not Operate a 540 rpm mixer with 1000 RPM tractor PTO. Avoid high speed sudden engagement of the mixer. Doing so may cause the shear pin to shear. CORNERING Sharp cornering with the PTO engaged is not recommended.
  • Page 17 HIGHWAY AND TRANSPORT OPERATION 1. Adopt safe driving practices. 2. Keep the brake pedals latched together at all times. Never use independent braking with machine in tow as loss of control and/or upset of unit can result. 3. Always drive at a safe speed relative to local conditions and ensure that your speed is low enough for an emergency stop to be safe and secure.

  • Page 18: Truck Operation

    TRUCK OPERATION TRUCK For truck operation and limitations, refer to the Truck's owner's manual. SCALE SYSTEM Refer to the operation book supplied with the scale indicator head. FOLLOWING OPERATION: Following operation, or when unhitching, stop the tractor or towing vehicle, set the brakes, disen gage the PTO and all power drives, shut off the engine and remove the ignition keys.

  • Page 19: Lubrication - Trailer Mount

    LUBRICATION - TRAILER MOUNTS ALWAYS DISCONNECT OR DISENGAGE POWER TAKE OFF AND REMOVE KEYS FROM TRACTOR OR TRUCK BEFORE CLEANING, ADJUSTING, LU BRI CATING OR SERVICING THIS MACHINE. FAILURE TO HEED MAY RE SULT IN SE RIOUS PERSONAL IN JURY OR DEATH.

  • Page 20: Lubrication - Truck Mounts

    LUBRICATION - TRUCK MOUNT ALWAYS DISCONNECT OR DISENGAGE POWER TAKE OFF AND REMOVE KEYS FROM TRACTOR OR TRUCK BE- FORE CLEANING, ADJUSTING, LUBRICATING OR SERVICING THIS MACHINE. FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL IN JURY OR DEATH. LOCA- ITEM LUBRICATION INTERVAL...

  • Page 21: Trouble Shooting

    TROUBLE SHOOTING ALWAYS DISCONNECT OR DISENGAGE POWER TAKE OFF AND REMOVE KEYS FROM TRACTOR OR TRUCK BEFORE CLEANING, ADJUSTING, LUBRICATING OR SERVICING THIS MACHINE. FAILURE TO HEED MAY RE- SULT IN SERIOUS PERSONAL INJURY OR DEATH. NOTE: CHART NOT ALL INCLUSIVE OF PROBLEMS. CONTACT DEALERSHIP FOR ASSISTANCE. PROBLEM POSSIBLE CAUSE POSSIBLE REMEDY...

  • Page 22: Optional Component Installation

    OPTIONAL COMPONENT INSTALLATION SCALE MOUNTING (TRUCK MOUNT ONLY) The primary scale indicator is mounted to the right hand side of the driver seat on an adjustable pedestal. The pedestal is custom fit to the truck and is bolted to the floor of the cab and supported with braces to avoid vi-bration.

  • Page 23: Repair Parts Table Of Contents

    PARTS TABLE OF CONTENTS ARM REST AND SCALE INDICATOR ASSEMBLY............24 HYDRAULIC VALVE, 12V DOUBLE ................25 HYDRAULIC PUMP ...................... 26 OIL RESERVIOR ......................27 HYDRAULIC SCHEMATIC, DISCHARGE DOOR ............28 DISCHARGE WIRE SCHEMATIC................. 29 PTO, GEARBOX & EXTENSIONS ................30-31 533 - 653 AUGERS &...

  • Page 24: Arm Rest And Scale Indicator Assembly

    ARM REST AND SCALE IN DI CA TOR AS SEM BLIES KEY PART NO. DESCRIPTION QTY. 872262 Arm Rest Stand WA 872263 Arm Rest Goose Neck WA 872264 Arm Rest WA 188226 Elec tric Feeder Con trol Bracket 871087 Truck Scale In di ca tor Base WA 871095 Truck Scale In di ca tor Mount WA 871103...

  • Page 25: Hydraulic Valve, 12V Double

    HYDRAULIC VALVE, 12V DOUBLE, BUCHER OUTLET INLET BULIT IN PRESSURE RELIEF PRESET TO 1500PSI KEY PART NO. DESCRIPTION QTY. 362209 HYD VALVE 12V DOUBLE, BUCHER 368115 9/16" MOR x 3/8" FPS 368024 SWIVEL 45° 9/16"MOR x 3/8"FPS 368030 SWIVEL 90° 9/16"MOR x 3/8"FPS 781057 12 VOLT SOLENOID VALVE GROUND WIRE Page 25...

  • Page 26: Hydraulic Pump

    HYDRAULIC PUMP PART NO. DESCRIPTION QTY. 189053 EXT. HYDRAULIC PUMP BRACKET 336008 BUSHING SH 1/2 QD 324040 SHEAVE 1B x 4.0 SH 362017 PUMP D17AA2A CLOCKWISE PARKER 368040 SWIVEL 90deg. 3/4" MOR x 3/8"FP 368050 ADAPTER 7/8 MOR x 3/4 FPS 90 368512 .500"...

  • Page 27: Oil Reservior

    OIL RESERVIOR PART NO. DESCRIPTION QTY. 870477 OIL RESERVOIR W.A. 362550 FILLER CAP ASSY. FLOE EZY - AB1000-3 362504 SUCTION SCREEN 368512 HOSE BARB 1/2" x 1/2" MALE PIPE 362400 OIL FILTER ASSY, 3/4", WITH ELEMENT 310815 REDUCER BUSHING 3/4" x 3/8" 781059 HYD HOSE ASSY 3/8"...

  • Page 28: Hydraulic Schematic, Discharge Door

    HYDRAULIC SCHEMATIC, STRAIGHT DOOR NOTE A: CONNECT TO SPOUT CYLINDER BASE. NOTE B: CONNECT TO SPOUT CYLINDER ROD END. NOTE C: CONNECT TO DOOR NOTE (D) CYLINDER BASE. NOTE (C) NOTE D: CONNECT TO DOOR CYLINDER ROD END. NOTE (A) NOTE (B) PART NO.

  • Page 29: Discharge Wire Schematic

    WIRING SCHEMATIC DIXCHARGE DOOR & PUSH BUTTON SWITCH PANEL ASSY YELLOW JOYSTICK ASSY GREEN BROWN YELLOW BROWN GREEN ITEM # PART # DESCRIPTION QTY. 780080 PUSH BUTTON SWITCH PANEL ASSEMBLY 780081 JOYSTICK SWITCH PANEL ASSEMBLY 781055 TRUCK TO MIXER WIRE ASSEMBLY 780123 HYDRAULIC CONTROL VALVE 781056...

  • Page 30: Pto, Gearbox & Extensions

    PTO, GEAR BOX & EX TEN SIONS Page 30...
  • Page 31 PTO, GEAR BOX & EX TEN SIONS KEY PART NO. DESCRIPTION QTY. 344133 Gear box, ET3400/MN/56/SU6B/MS/RDF, 1 3/8”-6 In put, (Model 653} 344053 Gear box, ED2250/MN/31.5/SU6B/MS/RDF, 1 3/8”-6 In put, (Model 533) 875382 Gear Box PTO Shield WA (Model 533) 875392 Gear Box PTO Shield WA (Model 653) 185302...

  • Page 32: 533 - 653 Augers & Rotors

    533 - 653 AUGERS & ROTORS Page 32...
  • Page 33 533 - 653 AUGERS & ROTORS ITEM # PART # DESCRIPTION QTY. 340439 2-7/16 SQ. FLANGE MOUNT BEARING 385006 Auger Knife 8", Left Hand 385009 Auger Knife 8", Right Hand 400116 Flange Hex Nut, 3/4"-10 Serrated 400210 Hex Nut 5/8"-11 #5 PLTD 400216 Hex Nut 1"-8 #5 PLTD 400912...

  • Page 34: Drive Assembly

    DRIVE ASSEMBLY Page 34...
  • Page 35 DRIVE ASSEMBLY KEY PART NO. DESCRIPTION QTY. 340548 Brg 3-MSF 48-4 Blt Flange 310750 FPT Grease Zerk Pltd 1/8 356001 Comp 90 Deg 1/8M NPFT x 3/16 342056 Brg Flg Roll Rex ZB2308-4 410012 Spring-Pull 1 3/4 x 7 x .218 410852 Eye Bolt 3/8 x 8 x 3/4 x 4 187157...

  • Page 36: Oil Bath Door Group

    OIL BATH DOOR GROUP Page 36...
  • Page 37 OIL BATH DOOR GROUP KEY PART NO. DESCRIPTION QTY. 370323 Leveling Pad 370316 Cam Lock Top Plate (3/4 Pipe) 370317 Cam Lock Bot tom Plate 370320 Han dle Cam Lock 370322 Handle Stop 370319 Cam Lock Han dles 370321 Cam Lock Bushing 189503 Cam Rod Spacer 4-1/2"...

  • Page 38: Discharge Door & Door Extension

    DIS CHARGE DOOR & EX TEN SION (Truck Unit Only) (Truck Unit Only) (Truck Unit Only) Page 38...
  • Page 39 DIS CHARGE DOOR AND EXTENSION KEY PART NO. DESCRIPTION QTY. 875341 Dis charge Door WA 405832 HHCS #5 Pltd 1-8x3 1/2 171173 Door Pivot Bar - 38 1/4” 400916 Hex C Locknut 5 Pltd 1”-8 364055 Hyd Cyl in der, 2 x 8 (Truck Unit Only) 188387 Door Hinge Shaft, 57 1/2”...

  • Page 40: Discharge Conveyor

    DISCHARGE CONVEYOR Page 40...
  • Page 41 DISCHARGE CONVEYOR KEY PART NO. DESCRIPTION QTY. 874124 48W x 48L Con veyor WA 874136 48W x 36L Con veyor WA 874156 48W x 60L Con veyor WA 188432 48" Con veyor Spout Rubber -56 3/4 188428 48" Con veyor Idler Shaft - 51" 188427 48"...

  • Page 42: Trailer, Battery Box & Weigh Bars

    TRAILER, BAT TERY BOX & WEIGH BARS Page 42...
  • Page 43 TRAILER, BAT TERY BOX & WEIGH BARS PART NO. DESCRIPTI ON QTY. 875379 Trailer WA 875380 Trailer Bumper WA 875397 Rear 4” Riser WA (op tional) 875396 Front 4” Riser WA (op tional) 357400 Batte ry Box 450715 Weigh Bar, 3-3/4” Axle 875393 Clevis Hitch Plate WA 875376...

  • Page 44: Hub Assembly, Wheel Assembly

    770180 HUB AS SEM BLY WHEEL ASSEMBLY Page 44...
  • Page 45 770180 HUB AS SEM BLY WHEEL ASSEMBLY PART NO. DESCRIPTI ON QTY. 372221 10 Bolt Hub - Com plete As sem bly (HD1020) 372319 Dust Cap (Incl. w/Hub) 401832 2-12 Hex Cstl Nut UNF-2A 404010 Cotte r Pin Pltd, 5/16” x 3 402912 Washer 4”...

  • Page 46: Fenders

    FENDERS Page 46...
  • Page 47 FENDERS PART NO. DESCRIPTI ON QTY. 875394 Sin gle Axle Fender Weldment 370200 Rear Mud Flap 370202 Front Mud Flap 183087 Mud Flap Strap 872120 Mud Flap Bracket Weldment 875352 Tan dem Axle Fender Weldment 171430 Bracket Page 47...

  • Page 48: Ladder, Rails, & Platform - Truck

    LADDER, RAILS, & PLAT FORM - TRUCK Page 48...
  • Page 49 LADDER, RAILS, & PLAT FORM - TRUCK PART NO. DESCRIPTI ON QTY. 872273 Trailer Lad der WA 872608 Hand Rail WA 872745 End Hand rail WA 872607 920 Plat form WA 171452 Ladder Bar-8” Page 49...

  • Page 50: Scale Indicator Arm Assembly

    SCALE INDICAT OR ARM ASSEMBLY Page 50...
  • Page 51 SCALE INDICAT OR ARM ASSEMBLY KEY PART NO. DESCRIPTION QTY. 872126 Trailer Scale Indicator Arm WA 2sq x 3 185490 Tube, Trailer Scale Indicator, 29 872125 Trailer Scale Arm WA 2 1/2sq x 34 185492 Han dle, 1/2" Locking, 6 185491 Plate, Trailer Scale Hinge, 5 1/2 185493...

  • Page 52: 533 Trailer Pto Shaft, 540 Rpm

    533 TRAILER PTO SHAFT - 540 RPM P/N 338035 Page 52...
  • Page 53 533 TRAILER PTO SHAFT - 540 RPM EY PART NO. DESCRIPTION QTY. 338507 Yoke 1 3/8”-6 Spl. ASG 338443 Cross Kit W2400-312410 338473 Spring Pin 10 x 80 338564 In board Yoke S4 338568 Inner Profile S4 338569 Outer Pro file S5 338562 In board Yoke S5 338486...

  • Page 54: 653 Trailer Pto Shaft, 1000 Rpm

    653 TRAILER PTO SHAFT - 1000 RPM Page 54...
  • Page 55 653 TRAILER PTO SHAFT - 1000 RPM EY PART NO. DESCRIPTION QTY. 338483 Yoke, 1 3/8”-21 Spline, 1000 RPM, W-2400 CVC, 380883 338470 CVC Cross & Bear ing Kit, W-2400, 342221 338469 Yoke, Dou ble CVC, W-2400, 365722 338563 Yoke, Star In board, PRS4-SC25, W2480, 161287 338473 Roll Pin, #10 Metric 338542...

  • Page 56: Hay Pro Truck Drive Line Components

    HAY PRO TRUCK DRIVE COMPONTENTS PART NO. DESCRIPTION QTY. 344012 Gearbox Tee 1-1/4" Shafts-aut 362027 GEAR PUMP PARKER CCW P16 150A 3NR 320490 #40-2 RC x 16 PITCH W/CONNECTOR 332700 CHAIN COUPLER 40B16x1 1/4-1/4 Cpl Half 332602 CHAIN COUPLER 40B16 x 7/8-1/4 Cpl Half 338054 DRIVE SHAFT ASSY SPICER 1350 338423...

This manual is also suitable for:

Hay pro 533-16Hay pro 653-16

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