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Roto-Mix 1105H Assembly, Operation And Parts Manual

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1105H - 1355H - 1505H
TRUCK VERTICAL FEED MIXER
OPERATION AND PARTS MANUAL
ROTO-MIX LLC
P.O. BOX 1724
2205 E. Wyatt Earp Blvd.
Dodge City, Kansas 67801
(620) 225-1142
© ROTO-MIX LLC 2006
SERIAL NUMBER_________________
441933 02/2020
1

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Summary of Contents for Roto-Mix 1105H

  • Page 1 1105H - 1355H - 1505H TRUCK VERTICAL FEED MIXER OPERATION AND PARTS MANUAL ROTO-MIX LLC P.O. BOX 1724 2205 E. Wyatt Earp Blvd. Dodge City, Kansas 67801 (620) 225-1142 © ROTO-MIX LLC 2006 SERIAL NUMBER_________________ 441933 02/2020...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS PAGE NO. INTRODUCTION ....................4 WARRANTY ......................5 SCALES WARRANTY & SERVICE POLICY ............6 OPERATOR QUALIFICATIONS ................7 SAFETY ......................8-18 OPERATION ......................19 LUBRICATION ....................20-21 TROUBLE SHOOTING ..................22 DIMENSIONS & SPECIFICATIONS ..............23-25 REPAIR PARTS CONTENTS PAGE ..............27...

  • Page 4: Introduction

    Failure to read this manual and understand the safe operation of the mixer could lead to serious injury. If you do not understand the instructions in this manual contact either your dealer or ROTO-MIX at Dodge City, Kansas 67801. This supersedes all previous published instructions.

  • Page 5: Warranty

    ROTO-MIX and that it be returned to ROTO-MIX within 10 days of purchase and be recorded in ROTO- MIX’s owner file for this warranty to be valid. In the event an owner’s card is not on file at the ROTO-MIX office, the warranty period will extend only from date equipment was picked up or shipped from the ROTO-MIX plant.

  • Page 6: Scales Warranty & Service Policy

    - Overtime labor charges - ROTO-MIX is not responsible and will not be liable for damage caused to persons or property, commercial loss, loss of time or production, loss of use by reason of the installation or use of ROTO-MIX products or their mechanical failure.

  • Page 7: Operator Qualifications

    OPERATOR QUALIFICATIONS Operation of this mixer/feeder shall be limited to competent and experienced persons. In addition, anyone who will operate or work around a mixer/feeder must use good common sense. In order to be qualified, he or she must also know and meet all other qualifications, such as: 1.

  • Page 8: Safety

    It may also be used to alert against unsafe practices. If you have questions not answered in this manual or require additional copies or the manual is damaged, please contact your dealer or ROTO-MIX, 2205 E. Wyatt Earp, Dodge City, Kansas, 67801. (Telephone) 620-225-1142 (Fax) 620-225-6370...
  • Page 9 SAFETY FIRST The careful operator is the best operator. Most accidents are caused by REMEMBER: human error. Certain precautions must be observed to prevent the possibility of injury or death. DO NOT ALLOW PERSONNEL OTHER THAN THE QUALIFIED OPERATOR NEAR THE MACHINE. NEVER START MACHINE UNTIL ALL GUARDS AND SAFETY SHIELDS ARE IN PLACE.
  • Page 10 S A F E T Y R E A D B E F O R E Y O U F E E D EQUIPMENT SAFETY GUIDELINES Safety of the operator is one of the main concerns in designing and developing a new piece of equipment.
  • Page 11 S A F E T Y R E A D B E F O R E Y O U F E E D KEEP ALL SHIELDS IN PLACE Do not operate mixer/feeder without safety shields in place. Rotating parts can crush or dismember causing personal injury or death.
  • Page 12 S A F E T Y R E A D B E F O R E Y O U F E E D STAY CLEAR OF ROTATING DRIVELINES Entanglement in rotating driveline can cause serious injury or death. Keep driveline shields in place at all times. Make sure rotating shields turn freely.
  • Page 13 Replace safety decals and signs that are missing or have become illegible. Replaced parts that displayed a safety sign should also display the current sign. Safety decals or signs are available from your dealer or the ROTO-MIX manufacturing plant. How to Install Safety Decals: Be sure that the installation area is clean and dry.

  • Page 14: Operation

    Your best assurance against accidents is a careful and responsible operator. If there is any portion of this manual or function you do not understand, contact your dealer or the ROTO-MIX plant. BEFORE OPERATION: Carefully study and understand this manual.
  • Page 15 S A F E T Y R E A D B E F O R E Y O U F E E D DURING OPERATION: Beware of bystanders, particularly children! Always look around to make sure that it is safe to start the engine or move the unit. This is particularly important with higher noise levels and quiet cabs, as you may not hear people shouting.
  • Page 16 S A F E T Y R E A D B E F O R E Y O U F E E D DURING OPERATION (CONT.) Never leave running mixer/feeder unattended. As a precaution, always recheck the hardware on mixer/feeder following every 100 hours of operation.
  • Page 17 S A F E T Y R E A D B E F O R E Y O U F E E D HIGHWAY AND TRANSPORT OPERATIONS (CONT.): Comply with state and local laws governing highway safety and movement of farm machinery on public roads.
  • Page 18 ROTO-MIX will not claim responsibility for use of unapproved parts and/or accessories and other damages as a result of their use. If equipment has been altered in any way from original design, ROTO-MIX does not accept any liability for injury or warranty.
  • Page 19 B. Do not overload the mixer. Mixer capacity is determined by weight. An overloaded mixer will not mix correctly, and will pull harder, which could damage your unit. Maximum weight is 22,500 LB for the 1105H model, 28,750 LB for the 1355H model and 32,500 for the 1505H model.

  • Page 20: Lubrication

    LUBRICATION DISENGAGE & SHUT OFF POWER BEFORE LUBRICATING THE MACHINE. LOOSE OR FLOPPY CLOTHING SHOULD NOT BE WORN BY THE OPERATOR. PTO SHAFTS & U-JOINTS: Grease every 10 to 20 hours. IT IS RECOMMENDED THAT ALL TRUCK HYDRAULIC RESERVOIRS (except the gearbox reservoir) USE (CITGO TRANSGARD TRACTOR 10W HYDRAULIC FLUID OR EQUIVALENT) .
  • Page 21 LUBRICATION CHART ALWAYS DISCONNECT OR DISENGAGE POWER TAKE OFF AND REMOVE KEYS FROM TRUCK BEFORE CLEANING, ADJUSTING, LUBRICATION OR SERVICING THIS MACHINE. FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH. ITEM LUBRICATION INTERVAL Conveyor Chain Light Weight Oil Brush or spray on lightly every 40 hours of operation Conveyor Bearings Good Quality Grease One pump every 8 hours of operation...

  • Page 22: Trouble Shooting

    TROUBLE SHOOTING ALWAYS DISCONNECT OR DISENGAGE POWER TAKE OFF AND REMOVE KEYS FROM TRUCK BEFORE CLEANING, ADJUSTING, LUBRICATING OR SERVICING THIS MACHINE. FAILURE TO FOLLOW THIS RECOMMENDATION MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH. NOTE: THIS CHART DOES NOT COVER ALL PROBLEMS. CONTACT YOUR DEALERSHIP FOR FURTHER ASSISTANCE.
  • Page 23 1105H-1355H-1505H TRUCK DIMENSIONS 276" 245" C L OF MIXER SHELL (1505) 152" (1355) 142" (1105) 126" 5 1/2" 46 1/2" 14 1/2" C L OF TRUNIONS 84 1/2" Height Dimensions are 168" C-T Based on a 40" Truck Frame 1105H...

  • Page 24: Dimensions & Specifications

    1105H TRUCK DIMENSIONS & SPECIFICATIONS HEIGHT DIMENSIONS BASED ON A 40” TRUCK FRAME APPROXIMATE WEIGHT ON TRUCK - 15,500 LB. MAXIMUM LOAD BY WEIGHT: 27,500 LBS PLATFORM EXTEND FRAME 28” FOR HYDRASTAT PUMP BOX CROSS MEMBER CLEARANCE FRAME BEYOND TRUNION...
  • Page 25 1355H TRUCK DIMENSIONS & SPECIFICATIONS OVER ALL HEIGHT DIMENSIONS BASED ON A 40” TRUCK FRAME APPROXIMATE WEIGHT ON TRUCK - 16,000 LB. (Side Discharge) MAXIMUM LOAD BY WEIGHT: 33,500 LBS BOTTOM PLATE 3/4” x 96” PLATFORM EXTEND FRAME 28” FOR HYDRASTAT PUMP BOX MIXER OPENING...
  • Page 26 How to read a Roto-Mix Serial Number 4 1 01 5 0157 Manufactured Location Year Manufactured Month Manufactured Consecutive Numbering...
  • Page 27 REPAIR PARTS TABLE OF CONTENTS PAGE NO. TRUCK TUB ASSEMBLY ..................28 AUGER ASSEMBLY ..................30-31 FRONT, REAR & SIDE DISCHARGE DOOR ASSY’s ........32-35 FRONT CORNER CONVEYOR ASSEMBLY - 60” ......... 36-37 FRONT CORNER CHAIN CONVEYOR ASSEMBLY ........... 38 VERTICAL SPOUT KIT, FRONT CORNER CONVEYOR ........

  • Page 28: Truck Tub Assembly

    1105-1355-1505 TRUCK TUB ASSEMBLY TORQUE TO 600 FT/LBS 5 7 9 TORQUE TO TORQUE TO 400 FT/LBS 400 FT/LBS ITEM # PART # DESCRIPTION QTY. 160118 VERTICAL KNIFE 344164 GEARBOX COMER PGA 3003/53.5/ 362549 TANK BREATHER 8" DIP STICK 362555 SIGHT GAUGE 5"...
  • Page 29 This Page intentionally left blank.

  • Page 30: Auger Assembly

    1355 & 1505 AUGER ASSEMBLY 11 12 ITEM # PART # DESCRIPTION QTY. 160076 KNIFE BACKUP PLATE - LEFT HAND 161290 AUGER COVER BOLT BAR 3/8 x 1 x 8 161298 AUGER ACCESS COVER - 7" OD 162399 ALL THREAD 5/8 x 5-1/4" 162489 AUGER TUBE CAP 12"...
  • Page 31 1105 AUGER ASSEMBLY ITEM # PART # DESCRIPTION QTY. 160076 KNIFE BACKUP PLATE - LEFT HAND 161290 AUGER COVER BOLT BAR 3/8 x 1 x 8 161298 AUGER ACCESS COVER - 7" OD 162399 ALL THREAD 5/8 x 5-1/4" 162489 AUGER TUBE CAP 12"...

  • Page 32: Front, Rear & Side Discharge Door Assy's

    FRONT CORNER DISCHARGE DOOR ASSEMBLY ITEM # PART # DESCRIPTION QTY. 160115 DOOR GUIDE BAR 160619 CYLINDER PIN 5 7/8" 160620 CYLINDER PIN 1" x 4 1/4" 364079 CYL. 2-1/2" BORE x 1-1/2" ROD x 30-1/4" STROKE 368007 HYD ADAPTER 3/8"MP x 3/8"FPX 90º .109 orifice 402008 SPRING LOCK WASHER 1/2"...
  • Page 33 1105-1355-1505 REAR DOOR ASSEMBLY 2 13 14 10 16 8 9 11 15 3 13 14 ITEM # PART # DESCRIPTION QTY. 160115 DOOR GUIDE BAR 160619 CYLINDER PIN 5 7/8" 160620 CYLINDER PIN 1" x 4 1/4" 161724 BRACKET, SWITCH 1105/1505 REAR DOOR 364079 CYL.
  • Page 34 1105-1355-1505 SIDE DOOR ASSEMBLY 13 15 18 25 1 19 20 13 15 18 26 12 14 12 14 16 23 8 17 22 2 19 20 27 14 12...
  • Page 35 1105-1355-1505 SIDE DOOR ASSEMBLY ITEM # PART # DESCRIPTION QTY. 160619 CYLINDER PIN 5 7/8" 160620 CYLINDER PIN 1" x 4 1/4" 160710 SUPPORT BAR 29" 160759 DOOR MARKER PLATE 12" 160861 BELT HINGE CLAMP 45 1/2" 160862 BELT SKIRT 28" X 45 1/2" 160992 BELT DSCH PLT - 10"...

  • Page 36: Front Corner Conveyor Assembly - 60

    VERTICAL MIXER FRONT CORNER CONVEYOR 60" 660344 & 660349 14 11 15 9 14 11...
  • Page 37 VERTICAL MIXER FRONT CORNER CONVEYOR 60" 660344 & 660349 ITEM # PART # DESCRIPTION QTY. 161509 STRAP 162069 OFFSET BRACKET 162613 CONV GUIDE - 1105/1355 162614 1105/1355H CONVEYOR WIND SHIELD 162619 1105/1355H CONV DEFLECTOR BELT 162620 DEFLECTOR BOTTOM PLATE 162630 CONVEYOR OFFSET BRACKET 364055 HYDRAULIC CYLINDER 2"...

  • Page 38: Front Corner Chain Conveyor Assembly

    VERTICAL MIXER FRONT CORNER CHAIN CONVEYOR ASSEMBLY (760645) 19 22 21 20 18 15 15 15 16 11 ITEM # PART # DESCRIPTION QTY. 160025 SPROCKET C55, 8 TOOTH x 1" I.D. 160027 1" CONV. DRIVE SHAFT 44 3/4" 160028 1"...

  • Page 39: Vertical Spout Kit, Front Corner Conveyor

    VERTICAL SPOUT KIT, FRONT CORNER CONVEYOR 25 14 11 25 14 11 ITEM # PART # DESCRIPTION QTY. 150150 SPOUT RUBBER END PLT 150299 SPOUT MAGNET GUARD 8" x 51-3/4" 150383 SPOUT PIVOT SHAFT 150384 SPOUT RUBBER, 6" x 57-1/2" 183152 SPOUT BACKUP ANGLE, 47"...

  • Page 40: Hydrostat Electric & Manual Displacement Control

    TRUCK HYDROSTAT ELECTIRC DISPLACEMENT CONTROL & MANUAL CONTROL ENGINE DRIVEN PUMP BLACK, GREEN, RED & WHITE WIRES CONNECTS TO HYDROSTAT PUMP CONNECTS TO POWER SOURCE BLACK TO GRD RED TO POWER BLACK WIRE TO RED WIRE TO 'GND' TERMINAL 'PWR' TERMINAL GREEN WIRE TO WHITE WIRE TO 'B' TERMINAL...

  • Page 41: Truck Joystick Switch Panel Assembly

    VERTICAL TRUCK JOYSTICK SWITCH PANEL ASSEMBLY ITEM # PART # DESCRIPTION QTY. 162624 JOYSTICK BRACKET W/REAR DOOR SWITCH 357705 JOYSTICK, (4-WAY) SCHNEIDER 9001K35 440864 DECAL, 4-WAY JOYSTICK (VERTICALS) 452743 SWITCH, ROCKER ON-OFF-ON, (DPDT) 44323 452744 SWITCH, ROCKER ON-OFF, (SPST), 44301 454111 LIGHT, RED LED...

  • Page 42: Truck Hydraulic Drive Control

    1105H, 1355H & 1505H TRUCK HYDRAULIC DRIVE CONTROL SECTION D-D Port 'A' looking SECTION A-A from the top. Port 'B' looking 24 23 35 from the top. SECTION E-E Port 'B' looking from the bottom. Port 'A' looking from the bottom.
  • Page 43 1105H, 1355H & 1505H TRUCK HYDRAULIC DRIVE CONTROL ITEM # PART # DESCRIPTION QTY. 189216 LONG PUMP BOX COVER 22-1/4" 310818 BUSHING 3/4" MP x 1/2" FP 360125 BENT AXIS MOTOR 250 VARI DISP (Used on 1355/1505) 362019 BENT AXIS MOTOR 200 VARI DISP (Used on 1105)

  • Page 44: Truck Conveyor Hydraulic Assembly

    TRUCK VERTICAL CONVEYOR HYDRAULIC PARTS Discharge Door Cylinder Hyd Lines to Discharge Door Cyl 13 19 19 Conveyor Slide Cylinder Gear Pump 29 15 9 Spout Cylinder Spout Cylinder Conveyor Motor...
  • Page 45 VERTICAL TRUCK CONVYOR HYDRAULIC PARTS ITEM # PART # DESCRIPTION QTY. 310818 BUSHING 3/4" MP x 1/2" FP 360014 HYDRAULIC MOTOR 101-1012 14.1 CU IN. 362016 GEAR PUMP, 2.32 CCW 13T 362283 VALVE PRINCE HYD. FLOW DIVIDER 362286 VALVE PRINCE HYD. FLOW DIVIDER 70/30 362289 FLOW DIVIDER VALVE, PRINCE HYD 364055...

  • Page 46: Gearbox Circulation Assembly

    1105H, 1355H & 1505H TRUCK GEARBOX CIRCULATION ASSEMBLY SECTION A-A SECTION B-B DETAIL D SECTION F-F SECTION E-E DETAIL C...
  • Page 47 1105H, 1355H & 1505H TRUCK GEARBOX CIRCULATION ASSEMBLY ITEM # PART # DESCRIPTION QTY. 162710 PULLEY, 1350 3V-2 GROOVE DR FLG 324118 SHEAVE , 3V-2GRV X 4.75 SH 325383 V-BELT POWERBAND, 3VX-355 336008 BUSHING SH 1/2 QD 362010 HYDRAULIC PUMP, CCW ,PARKER 362240 CHECK VALVE, 5 PSI (1/2"...

  • Page 48: Platform & Hydraulic Reservoir Assembly

    1105H, 1355H & 1505H TRUCK PLATFORM & HYDRAULIC RESERVOIR ASSEMBLY ITEM # PART # DESCRIPTION QTY. 160007 GUSSET, 5" x 30-9/16" PLATFORM CORNER 160008 LADDER SUPT ANGLE 4" x 76" 160009 LADDER SUPT CTR ANGLE X 24" 362402 1" FILTER ASSY 362404 FILTER HEAD, 1-1/4"...

  • Page 49: Restrictor Plate Assembly

    1105H, 1355H & 1505H VERTICAL MIXER RESTRICTOR PLATE ASSEMBLY ITEM # PART # DESCRIPTION QTY. 400912 HEX CROWN LOCK NUT 3/4"-10 #5 PLTD 404209 PIN, 5/8" x 4", RECEIVER HITCH 405781 HHCS 3/4"-10 x 2-1/2" #5 PLTD 160118 VERTICAL KNIFE...

  • Page 50: Gearbox Drivelines

    1105H, 1355H & 1505H VERTICAL TRUCK GEARBOX DRIVELINES 12 15 19 13 16 20 11 14 18 11 14 17 ITEM # PART # DESCRIPTION QTY. 338002 DRIVE LINE 1410, 67" C-C (Includes Cross Kits & Flanges) 338008 DRIVELINE 1480 13" CC (Includes Cross Kits & Flanges)

  • Page 51: Hydrostat Driveline

    1105H, 1355H & 1505H HYDROSTAT DRIVELINE ITEM # PART # DESCRIPTION QTY. 189216 LONG PUMP BOX COVER 22-1/4" 338413 U STRAP & BOLT KIT 3-70-28X (1350) 338415 SPICER YOKE 1350 1-1/2" TAPER 338429 SPICER FLANGE YOKE 3-2-119 1350 338436 CROSS KIT, SPICER 1350 5-178X...

  • Page 52: Rear Hydraulic Motor Drive, Scale Frame & Weigh Bars

    1355H & 1505H REAR HYDRAULIC MOTOR DRIVE TRUCK SCALE FRAME AND WEIGH BAR PARTS ITEM # PART # DESCRIPTION QTY. 182998 BRACKET, TRUCK FRAME 450824 WEIGH BAR 2-1/2", 21 FT CORD 860055 2-1/2" BAR BLOCK WA 860482 1105-1505 TRK TANDEM MNT FRAME WA 872360 T-BAR WA, 2-1/2"...

  • Page 53: Front Hydraulic Motor Drive, Scale Frame & Weigh Bars

    1355H & 1505H FRONT HYDRAULIC MOTOR DRIVE TRUCK SCALE FRAME AND WEIGH BAR PARTS ITEM # PART # DESCRIPTION QTY. 182998 BRACKET, TRUCK FRAME 450824 WEIGH BAR 2-1/2", 21 FT CORD 860055 2-1/2" BAR BLOCK WA 860300 TWIN TRUCK TANDEM MOUNT FRAME W.A. 872360 T-BAR WA, 2-1/2"...

  • Page 54: Truck Fenders

    1105H, 1355H & 1505H TRUCK FENDERS 9 8 7 6 ITEM # PART # DESCRIPTION QTY. 183087 MUD FLAP STRAP 310975 CAPLUG-RIBBED-RD 2-3/8" x 2-1/16" 354391 POLY FENDER 354392 POLY FENDER MOUNTING KIT 370202 ROTO-MIX MUD FLAP 24" x 18-1/2"...

  • Page 55: Vertical Mixer Tub Extensions

    VERTICAL TUB EXTENSIONS 4 6 8 3 5 7 ITEM # PART # DESCRIPTION QTY. 160974 LEFT EXT. END 160975 RIGHT EXT END 400206 HEX NUT 3/8"-16 #5 PLTD 400208 HEX NUT 1/2"-13 #5 PLTD 402006 WASHER SPRING LOCK 3/8" MED PLTD 402008 SPRING LOCK WASHER 1/2"...

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