Intelligent commissioning and application configuration tool (118 pages)
Summary of Contents for Siemens SIMATIC OEM PP32
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SIMATIC HMI Control Bit Assignment OEM PP32, Installation OEM PP32/OP17 Unit Description OEM PP32 Push Button Panels Unit Description OEM PP32/OP17 Equipment Manual Attach Labeling Strips Spare Parts Technical Data System Messages Hardware Test Siemens Worldwide Index 6AV3991–1XB00–0AB0 Release 08/98...
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Trademarks SIMATIC is a registered trademark of Siemens AG. Some of the other designations used in these documents are also registered trademarks; the owner’s rights may be violated if they are used be third parties for their own purposes.
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Technical data, system messages, hardware test Further support Please address technical questions to your local Siemens partners in the subsid- iaries and branch offices responsible for your area. Refer to Appendix D of this equipment manual for a list of addresses.
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MATIC products through its Online Services as follows: Up-to-date general information is provided – on the internet at http://www.ad.siemens.de/simatic – from the fax polling service on 08765-93 02 77 95 00 Up-to-date product information and downloads for practical use can be found –...
Product Description Use of Push The Push Button Panels can be used to display the operating statuses of a Button Panels machine or system and to control processes. Until now, keys and lamps had to be individually mounted, wired and tested for this purpose.
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Product Description Customized Push Button Panels are adapted to individual requirements. They are built up from proven standard components, such as PP7, PP17 and TD/OP technology, or are variants of them. Standard components are used as far as possible for customer-specific solutions, so that functions, configuration and connection possibilities comply to the standard equipment.
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Product Description Connection types The Push Button Panels can be operated using the following connections: via MPI to a SIMATIC S7-200 via MPI to a SIMATIC S7-300 via MPI to a SIMATIC S7-400 via PROFIBUS-DP to a SIMATIC S5 via PROFIBUS-DP to a SIMATIC S7 via PROFIBUS-DP as standard slave on a DP master of a different manufacturer;...
Product Description Push Button Panel Overview SIMATIC OEM PP32/OP17 SIMATIC OEM PP32 HELP SHIFT SHIFT HELP ENTER +/– Hardware OEM PP32 OEM PP32/OP17 Short-stroke Number of short-stroke keys, surface keys, surface keys keys illumination Inputs/Outputs Number of digital inputs Number of digital outputs Installable ope- Number of 22.5 mm ele-...
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Product Description Hardware OEM PP32 OEM PP32/OP17 Communication Communication SIMATIC S5 SIMATIC S5 – – PROFIBUS-DP PROFIBUS-DP SIMATIC S7/M7 SIMATIC S7/M7 – – – PROFIBUS DP PROFIBUS-DP Data Baud rate Max. 12 MBaud transmission Integrated – OP17 standard unit OEM Push Button Panel Equipment Manual Release 08/98...
Product Description Operating and Display Elements The following diagram illustrates the assignment of the operating elements of the OEM PP32/OP17. This equipment manual describes the elements of the PP32. Refer to the corresponding manual for information on the elements of the OP17.
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Product Description Two LEDs are integrated in the keys and are used to display the bit status of the connected PLC. The LEDs can indicate four different statuses, one of which can be defined via parameters. Operating concept All the operating elements of the Push Button Panels are linked to bits in the PLC.
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Product Description Pulse diagrams The following pulse diagrams elucidate the relationship between the actions initiated on the Push Button Panel and changing bit status in the PLC: Function as momentary–contact switch Time pressed not pressed Bit in Contact closed Release input open Function as switch...
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Product Description Lamp/Key test The Lamp/Key test serves to test the functional capabilitity of all the keys and lamps on the Push Button Panel. The Lamp/Key test can be activated by the following measures in normal operation: By pressing the key assigned to the Lamp/Key test function by the corresponding parameter.
Starting Up the Push Button Panel The following section provides help regarding the configuration possibilities of the Push Button Panel. Connection type MPI is pre-selected in the system set- tings. MPI connection The system settings for the MPI connection are: MPI address: Baud rate: 187.5 KBaud...
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Starting Up the Push Button Panel PROFIBUS-DP The system settings for the PROFIBUS-DP connections are: connection DP slave address: Baud rate: 1500 KBaud The following table provides an overview of the possibilities for modifying the defined system settings: Intention Procedure Chap- ters Set connection type DP...
Starting Up the Push Button Panel Configure Interface to PLC on the Push Button Panel Calling in and The settings of the interface to the PLC are menu-controlled and can be de- operating fined via the rear side display of the Push Button Panel. The so-called configu- configuration ration mode is provided for this.
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Starting Up the Push Button Panel The following menu structure is displayed in configuration mode (the numeric values and underlined alternatives indicate the predefined system settings): DEFAULT YES / NO CONNECTION DP / MPI SLAVE-ADR PP-MPI-ADR 187,5 KBaud 1500 KBaud BAUDRATE BAUDRATE DATA...
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Starting Up the Push Button Panel Refer to the following table for the significance of the various menu items: Name Explanation DEFAULT Used to select whether all the parameters should be reset to the predefined system settings values. CONNECTION Used to select the system connection type. Either MPI or DP / MPI PROFIBUS-DP.
Starting Up the Push Button Panel Define Configuration in PLC 2.2.1 MPI Connection If connection type MPI is used for the Push Button Panel, no hardware config- uration is necessary. Only the MPI address needs to be set on the Push Button Panel.
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Starting Up the Push Button Panel The special GSD files transfer information concerning the Push Button Panel to the configuration software COM-PROFIBUS (SIMATIC S5) and HW-CON- FIG (SIMATIC S7). Older versions of the configuration software do not con- tain these GSD files. For this reason, a disk is enclosed with the manual which contains the current GSD files for the Push Button Panel.
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Starting Up the Push Button Panel Step COM-PROFIBUS Copy: (SIMATIC S5) 1. all the files from directory GSD on the disk to subdirectory GSD in the COM- PROFIBUS installation, and 2. all the files from directory BITMAPS on the disk to subdirectory BITMAPS in the COM-PROFIBUS installation.
Starting Up the Push Button Panel Configuring Keys/LEDs The switches and keys need only be configured when a configuration deviating from the predefined system settings is required. The following parameters can be adjusted for the Push Button Panel: Parameter Description Pulse exten- The signal pulse regarding all operations initiated by pressing sion...
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Starting Up the Push Button Panel Parameter Description Function of Analog to the functionality of the keys on the keyboard, the digital inputs functioning of the digital inputs is defined here. The digital inputs on the rear side of the Push Button Panel are counted from top to bottom.
Starting Up the Push Button Panel 2.3.1 Configuring Keys/LEDs When Using MPI Connection The structure of this configuring data block is depicted in the following table. In order to simplify the creation of such a data block, library elements for STEP 7 are available.
Starting Up the Push Button Panel 2.3.2 Configuring Keys/LEDs When Using PROFIBUS-DP Connection After having loaded the GSD files in the system, as described in Chapter 2.2, the configuration software COM-PROFIBUS (SIMATIC S5) or HW-CONFIG (SIMATIC S7) can be used to define all the settings for the Push Button Panel. COM-PROFIBUS Call in dialog box Slave properties by double clicking on the PP symbol.
Starting Up the Push Button Panel Coordinating the Push Button Panel and PLC Introduction In the case of connection type MPI, so-called control and acknowledgment bits are provided for the coordination between the Push Button Panel and PLC. They are used for the following functions: Detection of Push Button Panel startup by the S7 program Analysis of Push Button Panel life bit by the S7 program Polling error information in the S7 program...
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Starting Up the Push Button Panel OEM Push Button Panel Equipment Manual 2-14 Release 08/98...
Control Bit Assignment This chapter explains the relationship between the control bits and the keys and LEDs assigned to them on the Push Button Panels. The following figures clarify the numeration of keys, LEDs and digital inputs/ outputs on the Push Button Panel, and their links to bits in the PLC. Keys Bit 7 Bit 0...
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Control Bit Assignment Bit 7 Bit 0 LEDs Byte n Byte n+1 Green Byte n+2 Byte n+4 Green Byte n+5 Byte n+6 Green Byte n+7 Byte n+8 Green Figure 3-3 Numeration of the LEDs on the Push Button Panel Digital Outputs (DO) Bit 7 Bit 0 Byte n...
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Control Bit Assignment The following figure illustrates the structure of the data block or marker byte in the PLC to which the Push Button Panel is assigned in an example of an MPI connection. It is important to note that two control bits are assigned to each LED and each output, and the bits are distributed on successive bytes.
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Control Bit Assignment OEM Push Button Panel Equipment Manual Release 08/98...
Installation Degree of Protection Caution The Push Button Panel must be brought to room temperature before it is commissioned. If condensation forms, do not switch the Push Button Panel on until it is absolutely dry. To prevent the Push Button Panel overheating during operation, ensure the air vents in the housing are not covered following installation.
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Installation Mechanical Step Action installation of the Insert the Push Button Panel from the front in the mounting cut- Push Button Panel out provided. Insert the retaining hooks of the five enclosed screw-type clamps in the corresponding openings in the Push Button Panel housing.
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Screw or lock all plug connections. Do not install signal lines in the same cable ducts as power cables. Siemens AG refuses to accept liability for malfunctions and damage arising from use of self-made cables or cables from other manufacturers.
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Installation Cable All MPI and DP bus cables can be used. Voltage supply Caution When using a 24 V supply, ensure that the extra-low voltage is safely iso- lated. The supply voltage must be within the specified voltage range. Voltages outside this range may cause malfunctions.
Unit Description OEM PP32 Unit dimensions SIMATIC OEM PP32 Mounting cut-out The OEM PP32 requires a mounting cut-out (WxH) of 290 mm x 318,5 mm. Note The installation depth of the Push Button Panel is dependent on the type of connection cable to the PLC.
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Unit Description OEM PP32 Rear view Figure 5-1 Assignment of elements on the rear side of the OEM PP32 OEM Push Button Panel Equipment Manual Release 08/98...
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Unit Description OEM PP32/OP17 Unit dimensions PP32/OP17 HELP SHIFT SHIFT HELP ENTER +/– OEM Push Button Panel Equipment Manual Release 08/98...
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Unit Description OEM PP32/OP17 Mounting cut-out The OEM PP32/OP17 requires a mounting cut-out (WxH) of 290 x 458 (all specifications in mm). Note The installation depth of the Push Button Panel is dependent on the type of connection cable to the PLC. It does not correspond to the outer dimensions of the unit.
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Unit Description OEM PP32/OP17 Rear view OP17 Push Button Panel Figure 6-1 Assignment of elements on the rear side of the OEM PP32/OP17 OEM Push Button Panel Equipment Manual Release 08/98...
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Attach Labeling Strips The function of all the keys on the Push Button Panel can be clearly indicated by attaching labeling strips. Standard commercial transparent foil or even nor- mal paper, up to a thickness of 0.25 mm, can be used for this. The labeling strips must be inserted from the rear side of the unit in the openings provided behind the IP65 front panel.
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Attach Labeling Strips 72.0 102.8 133.6 164.4 195.2 226.0 253.0 Figure 7-2 Text positions for 22.5 mm elements OEM PP32 and OEM PP32/OP17 OEM Push Button Panel Equipment Manual Release 08/98...
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Spare Parts The memory module is available as a spare part for for all customized Push Button Panel variants. All the parameters concerning the interface to the PLC are stored in the Push Button Panel memory module. In cases where the unit electronics or the entire unit are replaced, the interface need not be reconfigured.
Technical Data General technical data Housing OEM PP32 OEM PP32/OP17 External dimensions W x H x D (mm) 305 x 330 x 65 305 x 470 x 65 Mounting cut-out W x H (mm) 290 x 318.5 290 x 459 Mounting depth (mm) without bus connector with angled bus connector...
Technical Data Ambient conditions OEM PP32 OEM PP32/OP17 Shock loading Operation 15 g/11 msec 25 g/6 msec Shipping, storage Vibration 0.075 mm (10 Hz ... 58 Hz) Operation 1 g (58 Hz ... 500 Hz) Shipping, storage 3.5 mm (5 Hz ... 10 Hz) 1 g (10 Hz ...
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Technical Data 24 V digital inputs OEM PP32 OEM PP32/OP17 Input current with signal “1” Typ. 5 mA at 24 V Time delay of imputs 0.3 ms Bouncing time v 10 ms Maximum cable length with unshielded cable > 1 m with shielded cables 24 V Digital outputs OEM PP32...
Technical Data 24 V Digital outputs OEM PP32 OEM PP32/OP17 Load current per group 500mA aggregate current Switch off all DI/DO on short circuit Maximum cable length with unshielded cables > 1 m with shielded cables Release input OEM PP32 OEM PP32/OP17 Potential isolation from internal circuitry –...
System Messages Messages during The following message appears in the Push Button Panel display when the unit start-up unit is starting up: PPxx Vy.y START When the start-up routine has been completed and communication with the PLC has begun, the following message appears in the Push Button Panel dis- play: PPxx Vy.y READY...
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System Messages Display messages The following table should help to determine the cause of error messages which appear in the display: Message Cause Remedy Error message in A defect in the Push Button Panel Return the unit for repair. Hardware Test electronics has been detected.
Hardware Test Activating and The hardware components of the Push Button Panel can be tested via a menu. operating The so-called Hardware Test mode mode is provided for this. Hardware Test mode Description If this key combination is pressed while the unit is starting up (directly after switching on), the unit enters Hardware Test mode.
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Hardware Test Functions in The following functions are available for selection after activating Hardware Hardware Test Test mode: mode Function Display Comment Message concerning EPROM TEST CHECK SUM the valid checksum for xxxx the respective firmware version Displays the code of the key Terminate the function DISPL TEST pressed...
All cities in the Federal Republic of Germany with Siemens Sales Offices All European and non-European Siemens Companies and Representatives Siemens Sales The following table lists all Siemens Sales Offices in the Federal Republic of Offices in the Germany. Federal Republic...
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Siemens Worldwide European The following table lists all European Siemens Companies and Companies and Representatives. Representatives Austria Finland Siemens AG Österreich Siemens Oy Bregenz Espoo, Helsinki Graz France Innsbruck Siemens S.A. Linz Haguenau Salzburg Lille, Seclin Vienna Lyon, Caluire-et-Cuire Belgium...
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Siemens Worldwide Italy Romania Siemens S.p.A. Siemens birou de consultatii tehnice Bari Bukarest Bologna Russia Brescia Siemens AG Casoria Florence Mosmatic Genoa Moscow Milan Siemens AG Padua Ekaterinburg Rome Slovak Republic Turin Siemens AG Luxemburg Bratislava Siemens S.A. Slovenia Luxemburg Siemens d.
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Kiev Non-European The following table lists all non-European Siemens Companies and Companies and Representatives of Siemens AG. Representatives Africa The following table lists all Siemens Companies and Representatives of Siemens AG in Africa. Algeria Morocco Siemens Bureau d’Alger SETEL Alger Société...
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Tunis Sudan Zaire National Electrical & Commercial Company (NECC) SOFAMATEL S.P.R.L. Khartoum Kinshasa America The following table lists all Siemens Companies and Representatives of Siemens AG in America. Argentina Canada Siemens S.A. Siemens Electric Ltd. Bahía Blanca Montreal, Québec Buenos Aires Toronto Còrdoba...
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Venezuela México, D.F. Siemens S.A. Monterrey Caracas Puebla Valencia Nicaragua Siemens S.A. Managua Asia The following table lists all Siemens Companies and Representatives of Siemens AG in Asia. Bahrain India Transitec Gulf Siemens Limited Manama Ahmedabad Bangalore Bangladesh Bombay Siemens Bangladesh Ltd.
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Sri Lanka Lebanon Dimo Limited Ets. F.A. Kettaneh S.A. Colombo Beirut Syria Malaysia Siemens AG, Branch (A.S.T.E.) Siemens Electrical Engineering Sdn. Bhd. Damascus Kuala Lumpur Taiwan Nepal Siemens Ltd., TELEUNION Engineering Ltd. Amatya Enterprises (Pvt.) Ltd. Kathmandu TAI Engineering Co., Ltd.
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Abu Dhabi Tihama Tractors & Engineering Co., Ltd. Scientechnic Siemens Resident Engineers Siemens Resident Engineers Sanaa Dubai Australia The following table lists all Siemens Companies and Representatives of Siemens AG in Australia Australia New Zealand Siemens Ltd. Siemens Ltd. Adelaide Auckland...
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Index Contact discharge, A-2 Control bit, Assignment, 3-1 Ambient conditions, A-1 Coordination, PLC and Push Button Panel, 2-13 Assignment, Control bit, 3-1 Assignment, interface, A-4 Attach labeling strips, 7-1 Data, technical, A-1 Data area, 2-1, 2-5 Data block, 2-5, 2-6, 2-11 Barometric pressure, A-2 Data transmission, Baud rate, 1-5 Baud rate, 1-5, 2-1, 2-2, 2-5...
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