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42044SR2
User Manuals: Milnor 42044SR2 Washer Extractor
Manuals and User Guides for Milnor 42044SR2 Washer Extractor. We have
3
Milnor 42044SR2 Washer Extractor manuals available for free PDF download: Mechanical Parts And Service, Maintenance Manual, Installation Manual
Milnor 42044SR2 Mechanical Parts And Service (161 pages)
Commercial laundry washing machine
Brand:
Milnor
| Category:
Laundry Appliance
| Size: 14 MB
Table of Contents
Table of Contents
3
General Service Information
9
Limited Standard Warranty
10
How to Get the Necessary Repair Components
11
Trademarks
11
Table 1 Trademarks
11
Safety - Divided Cylinder and Staph Guard
12
Safety Alert Messages-Internal Electrical and Mechanical Hazards
12
Safety Alert Messages-External Mechanical Hazards
12
Safety Alert Messages-Cylinder and Processing Hazards
12
Safety Alert Messages-Unsafe Conditions
13
Damage and Malfunction Hazards
13
Hazards Resulting from Inoperative Safety Devices
13
Hazards Resulting from Damaged Mechanical Devices
14
(See also Service Hazards Throughout Manuals)
15
Careless Operation Hazards-Vital Information for Operator Personnel (See also Operator Hazards Throughout Manual)
15
Careless Servicing Hazards-Vital Information for Service Personnel
15
Careless Use Hazards
15
Torque Requirements for Fasteners
16
Torque Values
16
Fasteners Made of Carbon Steel
16
Figure
16
Table 2 Torque Values for Standard Fasteners with Maximum 5/16-Inch Diameters and no Lubricant
16
Table 3 Torque Values for Standard Fasteners Larger than 5/16-Inch Diameters and no Lubricant
16
Without a Threadlocker
16
Table 4 Torque Values for Plated Fasteners with Maximum 5/16-Inch Diameters and no Lubricant
17
With a Threadlocker
18
Stainless Steel Fasteners
20
Preparation
21
How to Apply a Threadlocker
21
Figure 2 Apply Threadlocker in a Blind Hole
21
Blind Holes
22
Figure 3 Apply Threadlocker in a through Hole
22
Figure 4 Use Heat for Disassembly of Fasteners with Threadlocker
22
Through Holes
22
General Assembly
24
4244Sp2 Sm
24
Disk Brake Maintenance
30
Figure 5 a Typical Hydraulic Brake System
31
The Inspection of the Brake
32
How to Do a Friction Pad Replacement
33
How to Do a Caliper Overhaul
34
Figure 6 the Caliper Components
34
Circuit
35
Figure 7 Pumps Used to Remove Hydraulic Fluid Quickly
36
Cylinder
37
Figure 8 Typical Tools to Remove Air (Bleed) Brakes and Used Hydraulic Fluid
37
Figure 9 the Connection between the Brake Cylinder and the Air Cylinder
38
Figure 10 the Adjustment between the Brake Rod and the Air Cylinder
39
Operation of Brake Systems
40
How to Apply the Brake for Machines with a "Break Release" Output
40
Figure 11 a Typical First and Second Brake on a Divided Cylinder Machine
41
How the Brake Operates on Divided Cylinder Machines
41
How to Apply and then Release the Brake Quickly
41
How to Release the Brake for Machines with a "Brake Release" Output
41
The Second Brake
42
Safety-Related Components & Assemblies
43
Safety Placard Use and Placement
44
42031, 42044 Sp2/Sr2 & Sp3/Sr3 Single Motor Drive
44
Safety Placard Use and Placement ISO
46
42031, 42044Sp2/Sr2 & Sp3/Sr3 Single Motor
46
Drive
46
Vibration Safety Switch Adjustments
48
What the Vibration Safety Switch Does
48
Adjustments
48
Figure 12 Vibration Switch
49
Vibration Safety Switch
50
Drive Assemblies
51
Drive Chart
52
4244SP2 SM (Single Motor)
52
Drive Base
57
4244SP2 SM (Single Motor)
57
Jackshaft
62
4244SP2 SM (Single Motor)
62
Brake Assembly
64
4244Wp2/Wr2, 4244Sp2/Sr2
64
Figure 13 Exploded View of the Caliper and Repair Kit Components
65
Drive Pulley and Belt Maintenance
67
Pulley Requirements
67
Condition of Grooves on Pulleys
67
Pulley and Shaft Position
68
Keep Run-Out in Tolerance
69
Belt Requirements
70
Condition of Belts
70
Tension of Belts
71
The Pulleys Must Stay Aligned When You Adjust the Belt Tension
72
How to Do Maintenance on Pulleys and Belts
72
Run-Out
72
Typical Steps to Replace Pulleys and Belts
73
Examples of Procedures Used at the Milnor ® Factory to Align Pulleys
74
Bearing Assemblies
76
Main Bearing and Seal Replacement for Divided Cylinder Machines
76
Removing the Bearing (Front or Rear)
78
(Front or Rear)
79
Bearing Housing Pulling Fixture in Position
79
Precautions for Bearing Replacement
80
Replacing the Bearing Housing, Seal Sleeve, and Seals (Front or Rear)
80
Installing Seals in Bearing Housing
81
Installing Seal Sleeve in Bearing Housing
81
Installing the Bearing Housing Setting Fixture Onto Housing (42" Ma- Chine Shown)
82
Tightening the Bearing Housing into the Shell (42" Machine Shown)
82
Measuring Unmounted Clearance and Setting Bearing (Front or Rear)
83
Tightening Bearing(S) (Front And/Or Rear)
85
Tightening the Bearing Lock Nut (42" Machine Shown)
86
Main Bearing Assembly
88
Dp3
88
Autospot
92
4244Sp2 Sm
92
Idler Shaft Bearing
94
42031, 42044Sp2/Sp3 & 4244Sp2 Sm
94
Idler Shaft Bearing Replacement
96
How to Remove the Bearings
96
How to Install New Bearings
97
Frame, Pivots and Suspension
98
Suspension Adjustments for Divided Cylinder Machines
98
How Shell Adjustments Are Made
98
Shell Hanging Dimensions and Adjustment Procedures
99
Figure
100
Push-Down Travel Dimensions and Adjustment Procedures
101
42" Divided Cylinder Machines
101
60" Divided Cylinder Machines
102
Ring Weldments
103
Hold down Adjustment
104
6044Sr2/Sr3, 6044Wr2/Wr3, 72044Sr2/Sr3, 72044Wr2/Wr3
104
Pushdown
106
4244Sp2 Sm
106
Suspension Cylinder Assemblies
108
Suspension Cylinder Locations
112
Shell and Door Assemblies
114
Shell Doors 42031/42044CP2,NP2,WP2,WP3,SP2,SP3, 4244SP2 SM
115
Door Latch
118
Installation Door Switches
119
4244Sp2, 4244Sp2 Sm
119
Cylinder Assembly
120
42044Wp2, Np2, Cp2, Sp2
120
Cylinder Doors
122
42031/42044 Cp2,Cp3,Np2,Np3,Wp2,Wp3,Sp2,Sp3,Da3; 4244Wp2 Sm,Wp3 Sm, Sp2 Sm
122
Control and Sensing Assbmlies
124
Excursion Switch
125
4244Sp2 Sm
125
Air Chamber Level Switch
126
42044Wr2,Wr3,Sr2,Sr3; 6044Wr2,Wr3,Sr2, Sr3; 72044Wr2
126
Wr3, Sr2, Sr3
126
Temperature Probe
127
42044Sr2, 42044Wr2
127
Chemical Supply Devices
128
Peristaltic Connection
130
4244Sp2, Sp3, 4244Sp2 Sm
130
Soap Chute 4244SP2/SP3, 4244SP2 SM
132
Supply Injector Assembly
134
4244Wp2/Wp3, 4244Wp2 Sm, 4244Sp2/Sp3, 4244Sp2 Sm
134
Water and Steam Piping and Assemblies
136
Water and Steam Schematics
138
4244Sp2/Sp3, 4244Sp2 Sm
138
Water Inlets 42044SR2
140
Flushing Water Supply
142
4244Wp2/Wp3, 4244Wp2 Sm, 4244Sp2/Sp3, 4244Sp2 Sm
142
Servicing Air Cylinders
144
Using Threaded Rods
144
Cooldown 4244SP2, 4244SP2 SM
146
Steam Inlet & Sparger
148
4244Sp2, 4244Sp2 Sm, 6044Sp2/Sp3, 6044Sp2 Sm
148
42044Wr2/Wr3/Sr2/Sr3; 60044Wr2/Wr3/Sr2/Sr3
150
72044Wr2/Wr3/Sr2/Sr3
150
8"X10" Stainless Dump Valve
151
Burket Steam Valve
153
10 Pneumatic Piping and Assemblies
154
Pneumatic Schematic 4244SP2
155
Brake Air Cylinder
158
Staphairtrol 4244SP2, 4244SP2 SM
160
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Milnor 42044SR2 Maintenance Manual (129 pages)
Divided Cylinder Washer-extractor
Brand:
Milnor
| Category:
Washer
| Size: 6 MB
Table of Contents
English
9
Table of Contents
9
Sections
11
Chapter 1. Machine Description, Identification, and Certification
13
About this Milnor Machine-42-Series, Divided Cylinder Washer-Extractor
13
Functional Description
13
Machine Identification
13
1.2. General Content of the EC-Declaration of Conformity
14
Chapter 2. Safety
16
Safety-Divided Cylinder and Staph-Guard® Washer-Extractors (Document BIUUUS27)
16
General Safety Requirements-Vital Information for Management Personnel (Document BIUUUS04)
16
Laundry Facility
17
Personnel
17
Safety Devices
17
Hazard Information
17
Maintenance
17
Safety Alert Messages-Internal Electrical and Mechanical Hazards
18
Safety Alert Messages-External Mechanical Hazards
18
Safety Alert Messages-Cylinder and Processing Hazards
18
Safety Alert Messages-Unsafe Conditions
19
Damage and Malfunction Hazards
19
Hazards Resulting from Inoperative Safety Devices
19
Hazards Resulting from Damaged Mechanical Devices
19
Careless Use Hazards
20
Careless Operation Hazards-Vital Information for Operator Personnel (See also Operator Hazards Throughout Manual)
20
Careless Servicing Hazards-Vital Information for Service Personnel (See also Service Hazards Throughout Manuals)
20
Prevent Damage from Chemical Supplies and Chemical Systems
21
How Chemical Supplies Can Cause Damage
21
Dangerous Chemical Supplies and Wash Formulas
21
Equipment and Procedures that Can Prevent Damage
23
Use the Chemical Manifold Supplied
23
Close the Line
24
Do Not Let a Vacuum Occur
24
Flush the Chemical Tube with Water
24
Put the Chemical Tube Fully below the Machine Inlet
24
Prevent Leaks
24
Chapter 3. Routine Maintenance
25
Routine Maintenance-42-Series, Divided Cylinder Washer-Extractor (Document BIUUUM09)
25
How to Show the Maintenance on a Calendar
25
Maintenance Summary
26
How to Remove Contamination
30
Lubricant Identification and Procedures
30
Grease Gun Procedures
31
For Motors
32
Deutsch
51
Funktionsbeschreibung
55
Kapitel 1. Maschinenbeschreibung, Kennzeichnung und Zertifizierung
55
Über diese Milnor Maschine
55
1.2. Allgemeine Inhalt der EC Konformitaetserklaerung
56
Allgemeine Sicherheitsanforderungen-Lebenswichtige Infos für das Leitende Personal (Dokument BIUUUS04)
58
Kapitel 2. Sicherheit
58
Sicherheit
58
Gefahreninformationen
59
Personal
59
Sicherheitseinrichtungen
59
Wartung
59
Wäschereitechnische Anlage
59
Sicherheitswarnmeldungen-Gefahren durch Trommel und Behandlungsvorgänge
60
Sicherheitswarnmeldungen-Gefahren Innerhalb der Elektrik und Mechanik
60
Sicherheitswarnmeldungen-Äußere Gefahren der Mechanik
60
Gefahren durch Beschädigte Teile der Mechanik
61
Gefahren durch Betriebsunfähige Sicherheitseinrichtungen
61
Gefahren durch Schäden und Fehlfunktionen
61
Sicherheitswarnmeldungen-Gefährliche Bedingungen
61
Gefahren durch Unvorsichtige Anwendung
62
Gefahren durch Unvorsichtige Instandsetzung-Lebenswichtige Infos für das Instandsetzungspersonal
62
Gefahren durch Unvorsichtigen Betrieb-Lebenswichtige Infos für das Bedienpersonal (Beachten Sie Bitte Auch die IM Handbuch Erklärten Gefahren für den Bediener)
62
Gefährliche Chemische Betriebsmittel und Waschrezepturen
63
Vermeiden von Schäden durch Chemische Betriebsmittel und Systeme
63
Wie Chemische Betriebsmittel Schaden Anrichten können
63
Ausrüstung und Verfahren, die Schaden Verhindern können
65
Die Benutzung des Chemikalien Sammelrohrs
65
Bringen Sie das Chemische Rohr Vollständig unter dem Maschinenzufluss an
66
Lassen Sie kein Vakuum zu
66
Lecks Verhindern
66
Leitung Schließen
66
Spülen Sie das Chemische Rohr mit Wasser
66
Kapitel 3. Regelmäßige Wartung
67
Planung des Wartungskalenders
67
Regelmäßige Wartung
67
Tabelle 1: Eintragung der Markierungen IM Kalender
68
Tabelle 2: Abdeckungen und Zugehörige Teile
68
Wartungsüberblick
68
Tabelle 3: Filter, Vorfilter und Empfindliche Teile
69
Tabelle 4: Fluidbehälter
70
Tabelle 5: Verschleißanfällige
70
Abschnitt 3.1.4.2 Verwenden
71
Tabelle 6: Lager und Buchsen für Motoren Siehe Tabelle
71
Tabelle 7: Motorschmierplan zum
71
Tabelle 8: Vorrichtungen und Einstellungen
72
Milnor 42044SR2 Installation Manual (68 pages)
Brand:
Milnor
| Category:
Washer
| Size: 28 MB
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