Generac Power Systems APS 6.0 Operating & Installation Manual
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Generac Power Systems APS 6.0 Operating & Installation Manual

24v dc air-cooled auxiliary power system
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®
POWER SYSTEMS, INC.
APS 6.0 24V DC AIR-COOLED
AUXILIARY POWER SYSTEM
OPERATING & INSTALLATION MANUAL
Model: 00847-1
This Manual Should Remain With The Unit.

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Summary of Contents for Generac Power Systems APS 6.0

  • Page 1 ® POWER SYSTEMS, INC. APS 6.0 24V DC AIR-COOLED AUXILIARY POWER SYSTEM OPERATING & INSTALLATION MANUAL Model: 00847-1 This Manual Should Remain With The Unit.

  • Page 2: Introduction

    INTRODUCTION The operator is responsible for proper and safe use of the equipment. Generac strongly recommends that the operator read this Owner's Manual and thor- READ THIS MANUAL THOROUGHLY oughly understand all instructions before using this If you do not understand any portion of this manual, equipment.

  • Page 3: Table Of Contents

    Table of Contents Generac APS 6.0 DC Auxiliary Power System Introduction ......Inside Front Cover Setting the Exerciser ........13 3.5.1 Display ..........13 Read This Manual Thoroughly ......IFC 3.5.2 Exercise Times ........13 Contents ............IFC Push Buttons ..........13 Operation and Maintenance......IFC Up Arrow ↑ ........13 3.6.1...

  • Page 4: Safety Rules

    Important Safety Instructions Generac APS 6.0 DC Auxiliary Power System SAVE THESE INSTRUCTIONS – The manufacturer suggests that these rules for safe operation be copied and posted in potential hazard areas. Safety should be stressed to all operators and potential operators of this equipment.
  • Page 5 Important Safety Instructions Generac APS 6.0 DC Auxiliary Power System • Before performing any maintenance on the generator, • Generators installed with an automatically transfer disconnect its battery cables to prevent accidental switch will crank and start automatically when nor- start-up.

  • Page 6: Section 1 - General Information

    Section 1 — General Information Generac APS 6.0 DC Auxiliary Power System GENERATOR IDENTIFICATION Engine Air Intake Terminal Block Air Intake Oil Fill Oil Check/Dipstick Air Filter (Located Behind Panel) Lifting Point Lifting Point (use bolt on lifting plates) Oil Filter...

  • Page 7: Operation And Maintenance

    Section 1 — General Information Generac APS 6.0 DC Auxiliary Power System OPERATION AND MAINTENANCE Generator Rated kW ..............6.0 It is the operator’s responsibility to perform all safe- Output Voltage........27.2V DC Nominal ty checks; to make sure that all maintenance for safe Output Current ..........220A Full Load...

  • Page 8: Reconfiguring The Fuel System

    6. Insert the natural gas jet in place of the LP jet and 2.1.1 UNIT LOCATION place the LP jet into the holding socket. The general APS 6.0 24V DC generator has been 7. Replace the hose fitting onto the regulator casting. designed specifically for use in the telecommunica- 8.

  • Page 9: Section 3 - Operation

    Section 3 — Operation Generac APS 6.0 DC Auxiliary Power System OPERATION This section of the manual will describe the operation THE ENGINE EXHAUST FROM THIS PRODUCT of the unit as a whole and in some detail various com- CONTAINS CHEMICALS KNOWN TO THE STATE ponents with which the customer will interface with.

  • Page 10: Dc Output Power

    Section 3 — Operation Generac APS 6.0 DC Auxiliary Power System When replacing the battery, use the following type of • DO NOT cause flame or spark in battery area; and battery: Group 26/26R 12-volt battery with a rating of •...

  • Page 11: Electrical Panel

    Section 3 — Operation Generac APS 6.0 DC Auxiliary Power System Figure 3.3 — 12 Position Terminal Block 12 V DC fans assist in cooling both the rectifier and filter during generator operation. During any inspec- tion or service of the generator, the operation of both fans should be checked and replaced if faulty.

  • Page 12: Fine And Course Voltage Adjust

    Section 3 — Operation Generac APS 6.0 DC Auxiliary Power System Figure 3.6 — Voltage Regulator Set Up 3.4.4 CURRENT LIMIT ADJUST Another protection device built into the generator is that the potentiometer allows a maximum current limit to be set. This is because the generator will be connected to a bank of batteries.

  • Page 13: Engine Control, Alarm And Shutdown Pcb

    Section 3 — Operation Generac APS 6.0 DC Auxiliary Power System 7. Once the output voltage has been set, shut the Figure 3.9 — Dip Switches unit down and allow to stop. Re-start the unit and double check that the output voltage is set to 26.2V.

  • Page 14: Start Battery Voltage Alarm

    Section 3 — Operation Generac APS 6.0 DC Auxiliary Power System Figure 3.10 — 12 Position Terminal Block 3.4.17 PROTECTIVE SHUTDOWN CIRCUITS The printed circuit board on the control panel moni- tors a number of inputs from the engine. Should a...

  • Page 15: Setting The Exerciser

    Section 3 — Operation Generac APS 6.0 DC Auxiliary Power System Figure 3.11 — Exercise Timer 3.5.1.6 Power Saving To minimize the power consumption of the unit, it will switch to a “dim” display mode if no keyboard 9 V Battery activity is noted for five minutes.

  • Page 16: On/Off (Alarm Select Toggle)

    Section 4 — Maintenance Generac APS 6.0 DC Auxiliary Power System If the display is inadvertently left in this mode with no 3. Press and release the “day” button to advance keyboard activity for more than five minutes, it will from Sunday to Monday, indicated by the “Mon”...

  • Page 17: Effects Of Moisture And Dirt

    Section 4 — Maintenance Generac APS 6.0 DC Auxiliary Power System When replacing the battery, use the following type of 4.1.4 EFFECTS OF MOISTURE AND DIRT battery: Group 26/26R 12-volt battery with a rating of Keep the generator set as clean and dry as possible.

  • Page 18: Engine Protective Devices

    Section 4 — Maintenance Generac APS 6.0 DC Auxiliary Power System • DO NOT SMOKE when near the battery; 4.2.3 CHECKING ENGINE OIL LEVEL • DO NOT cause flame or spark in battery area; and To check the engine oil level, proceed as follows •...

  • Page 19: Change Oil Filter

    Section 4 — Maintenance Generac APS 6.0 DC Auxiliary Power System CHANGE OIL FILTER Figure 4.5 — Engine Air Cleaner Assembly Change engine oil filter every 200 operating hours (or FOAM PRE CLEANER every second oil change), as follows: RETAINING STUD AIR BOX 1.

  • Page 20: Section 5 - Electrical Data

    Section 5 — Electrical Data Generac APS 6.0 DC Auxiliary Power System Wiring Diagram – Drawing No. 0E3498-A CONTROL PANEL MANUAL LEGEND CB1 = 15A CIRCUIT BREAKER CB2 = 3A CIRCUIT BREAKER AUTO. CT = CURRENT TRANSFORMER D1, D2 = DIODE, IGNITION...
  • Page 21 Section 5 — Electrical Data Generac APS 6.0 DC Auxiliary Power System Wiring Diagram – Drawing No. 0E3498-A ENGINE COMPARTMENT THESE WIRES WILL PASS THRU A SLOT IN THE CENTER PANEL AND SUB PANEL. STATOR CLOSEST TO BEARING FIELD BATTERY...

  • Page 22: Section 6 - Exploded Views And Parts Lists

    Section 6 — Exploded Views and Parts Lists Generac APS 6.0 DC Auxiliary Power Systems Control Panel - Drawing No. 0E2883-D 42,48 79 9 42,48 78 18 75,76 41 4 62 7 71 20 Generac ® Power Systems, Inc.
  • Page 23 Section 6 — Exploded Views and Parts Lists Generac APS 6.0 DC Auxiliary Power Systems Control Panel - Drawing No. 0E2883-D ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 0E3012 BRACKET, TIMER AND BATTERY 063212 GROMMET, 1.75" x 0.12" x 1.50"...
  • Page 24 Section 6 — Exploded Views and Parts Lists Generac APS 6.0 DC Auxiliary Power Systems Alternator - Drawing No. 0E2884 STATOR LEADS 22 Generac ® Power Systems, Inc.
  • Page 25 Section 6 — Exploded Views and Parts Lists Generac APS 6.0 DC Auxiliary Power Systems Alternator - Drawing No. 0E2884 ITEM PART NO. QTY. DESCRIPTION 0C2375 SCREW HHC M8-1.25 X 90 G8.8 022145 WASHER FLAT 5/16-M8 ZINC 029459 TENSION SPRING...
  • Page 26 Section 6 — Exploded Views and Parts Lists Generac APS 6.0 DC Auxiliary Power Systems Enclosure - Drawing No. 0E2885-A 25 5 22 2 See Control Panel 34 35 Exploded View 24 Generac ® Power Systems, Inc.
  • Page 27 Section 6 — Exploded Views and Parts Lists Generac APS 6.0 DC Auxiliary Power Systems Enclosure - Drawing No. 0E2885-A ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 0E2869 BOLT CARRIAGE M5-0.8 X 12mm 0E3925 ENCLOSURE, CONTROL PANEL-R/H...
  • Page 28 Section 6 — Exploded Views and Parts Lists Generac APS 6.0 DC Auxiliary Power Systems Power Head - Drawing No. 0F2002 "A" A TO LP REGULATOR "B" B "A" 26 Generac ® Power Systems, Inc.
  • Page 29 Section 6 — Exploded Views and Parts Lists Generac APS 6.0 DC Auxiliary Power Systems Power Head - Drawing No. 0F2002 ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 045756 SCREW HHTT M6-1.0 X 10 YC 055173 SCREW HHC M8-1.25 X 20mm...
  • Page 30 Section 6 — Exploded Views and Parts Lists Generac APS 6.0 DC Auxiliary Power Systems Gas Valve Assembly - Drawing No. 0E2887-A 28 Generac ® Power Systems, Inc.
  • Page 31 Section 6 — Exploded Views and Parts Lists Generac APS 6.0 DC Auxiliary Power Systems Gas Valve Assembly - Drawing No. 0E2887-A ITEM PART NO. QTY. DESCRIPTION 0D5694 CASTING, TWIN REGULATOR HOUSING 075475 SCREW PPHM M4-0.7 X 10mm 022264 WASHER LOCK #8-M4...
  • Page 32 Section 6 — Exploded Views and Parts Lists Generac APS 6.0 DC Auxiliary Power Systems Base & Pulley - Drawing No. 0E2888-B 19 39 37 38 30 Generac ® Power Systems, Inc.
  • Page 33 Section 6 — Exploded Views and Parts Lists Generac APS 6.0 DC Auxiliary Power Systems Base & Pulley - Drawing No. 0E2888-B ITEM PART NO. QTY. DESCRIPTION 0E0196 FRAME, 760 ENGINE 022129 WASHER LOCK M8-5/16 022145 WASHER FLAT 5/16-M8 ZINC...
  • Page 34 Section 6 — Exploded Views and Parts Lists Generac APS 6.0 DC Auxiliary Power Systems 990 Engine - Drawing No. 0F2003 32 Generac ® Power Systems, Inc.
  • Page 35 Section 6 — Exploded Views and Parts Lists Generac APS 6.0 DC Auxiliary Power Systems 990 Engine - Drawing No. 0F2003 ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 0C5730A ASSEMBLY, CRANKCASE RV 0C2991 E-RING, GOVERNOR ARM 0C3008 SEAL, 38 I.D.

  • Page 36: Section 7 - Major Features And Dimensions

    Section 7 — Major Features and Dimensions Generac APS 6.0 DC Auxiliary Power System Drawing No. 0E2931-A 34 Generac ® Power Systems, Inc.

  • Page 37: Section 8 - Notes

    Section 8 — Notes Generac APS 6.0 DC Auxiliary Power System Generac ® Power Systems, Inc. 35...
  • Page 38 Section 8 — Notes Generac APS 6.0 DC Auxiliary Power System 36 Generac ® Power Systems, Inc.
  • Page 39 Section 8 — Notes Generac APS 6.0 DC Auxiliary Power System Generac ® Power Systems, Inc. 37...

  • Page 40: Section 9 - Warranty

    FOR TELECOMMUNICATIONS SERIES GENERATORS For a period of two (2) years or two thousand (2,000) hours of operation from the date of sale, which ever occurs first, Generac Power Systems, Inc. will, at its option, repair or replace any part(s) which, upon examination, inspection, and testing by Generac Power Systems or an Authorized/Certified Generac Power Systems Dealer, or branch thereof, is found to be defective under normal use and service, in accordance with the warranty schedule set forth below.

This manual is also suitable for:

00847-1

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