RJG Lynx OR2-M Product Manual

RJG Lynx OR2-M Product Manual

Shielded dual-relay output module

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PRODUCT MANUAL
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ynx
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OR2‑M
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raining and
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Summary of Contents for RJG Lynx OR2-M

  • Page 1 PRODUCT MANUAL ™ S hielded elay utput Odule OR2‑M raining and echnology for njecTion olding...
  • Page 2 PRINT DATE 11.11.2019 REVISION NO.
  • Page 3: Table Of Contents

    PRODUCT DESCRIPTION APPLICATIONS PROCESS MONITORING AND CONTROL OPERATION PART SORTING OUTPUTS CONTROL OUTPUTS PRODUCTION OUTPUTS INDICATOR OUTPUTS SEQUENCE MODULE OUTPUTS MACHINE SEQUENCE OUTPUTS VALVE GATE OUTPUTS DIMENSIONS CABLE LENGTH Product Manual | Lynx™ Shielded Dual‑Relay Output Module OR2‑M RJG, Inc.
  • Page 4 REQUIREMENTS MOUNTING WIRING CONNECTIONS MAINTENANCE CLEANING REGULAR CLEANING TESTING eDART VERSION 9.XX SOFTWARE eDART VERSION 10.XX SOFTWARE FUSE REPLACEMENT REQUIREMENTS TOOLS INSTRUCTIONS WARRANTY RJG, INC. STANDARD WARRANTY PRODUCT DISCLAIMER Lynx™ Shielded Dual‑Relay Output Module OR2‑M | Product Manual RJG, Inc.
  • Page 5 CUSTOMER SUPPORT RELATED PRODUCTS COMPATIBLE PRODUCTS SHIELDED DUAL‑RELAY OUTPUT MODULE CABLE C‑OR2‑M‑3M LYNX CABLES CE‑LX5 eDART PROCESS CONTROLLER SIMILAR PRODUCTS LYNX SURFACE‑MOUNT DUAL‑RELAY OUTPUT MODULE OR2‑S LYNX COMMUNICATIONS ADAPTER DIN/LX‑D Product Manual | Lynx™ Shielded Dual‑Relay Output Module OR2‑M RJG, Inc.
  • Page 6 Lynx™ Shielded Dual‑Relay Output Module OR2‑M | Product Manual RJG, Inc.
  • Page 7: Introduction

    DISCLAIMER ALERTS Inasmuch as RJG, Inc. has no control over the The following three alert types are used as use to which others may put this material, it needed to further clarify or highlight information...
  • Page 8 Lynx™ Shielded Dual‑Relay Output Module OR2‑M | Product Manual RJG, Inc.
  • Page 9: Product Description

    The OR2‑M supplies two contact relays from the eDART to the molding machine, or robot, to output to sorting, control, production, indicator, sequence module, machine sequence, or valve gate (requires eDART valve gate software). Product Manual | Lynx™ Shielded Dual‑Relay Output Module OR2‑M RJG, Inc.
  • Page 10: Operation

    Bad, or reject, control sends a signal to a robot that the last part made was “bad” for sorting purposes. Lynx™ Shielded Dual‑Relay Output Module OR2‑M | Product Manual RJG, Inc.
  • Page 11: Production Outputs

    The process good indicator output sends a signal to a light indicator for display. 2. Process Alarm The process alarm indicator output sends a signal to a light indicator for display. Product Manual | Lynx™ Shielded Dual‑Relay Output Module OR2‑M RJG, Inc.
  • Page 12: Machine Sequence Outputs

    Mold Opening gate. • Mold Closing 3. Enable Gate • Mold Clamped The valve gate output sends a signal to enable a gate. • Mold fully open • Auxiliary Lynx™ Shielded Dual‑Relay Output Module OR2‑M | Product Manual RJG, Inc.
  • Page 13: Dimensions

    DIMENSIONS CABLE LENGTH The C‑OR2‑M‑3M is 9.8 ft. (3 m) long. CABLE LENGTH Product Manual | Lynx™ Shielded Dual‑Relay Output Module OR2‑M RJG, Inc.
  • Page 14 Lynx™ Shielded Dual‑Relay Output Module OR2‑M | Product Manual RJG, Inc.
  • Page 15: Installation

    ID7‑M‑SEQ and a Lynx port on the eDART to provide it with the machine’s sequence signals for process monitoring and control calculations, along with the other installed machine interface module signals. Product Manual | Lynx™ Shielded Dual‑Relay Output Module OR2‑M RJG, Inc.
  • Page 16: Installation Specifications

    (I/O) card input terminals. machine/robot to facilitate the desired action (most machines/robots require 24 V DC). CAUTION Always apply the appropriate backups provided by the machine or robot manufacturer. Lynx™ Shielded Dual‑Relay Output Module OR2‑M | Product Manual RJG, Inc.
  • Page 17: Connections

    INSTALLATION SPECIFICATIONS (continued) WIRING (continued) CONNECTIONS RJG, Inc. recommends the user of the included Connect the OR2‑M to the shielded quench‑arcs with dry contacts, preferably sequence module ID7‑M‑SEQ—or shielded installed across the load—however, the communications module DIN/LX‑D—using the quench‑arcs may also be placed across the integrated, side‑mount amphenol connector.
  • Page 18 Lynx™ Shielded Dual‑Relay Output Module OR2‑M | Product Manual RJG, Inc.
  • Page 19: Maintenance

    In addition, the OR2‑M can be configured in RJG, Inc. recommends the following cleaners: the Sensor Locations tool to activate an alarm or stop the machine if an excessive amount of •...
  • Page 20 Make a template. damage to the tool. Place the cursor on the Cycle Graph slightly before the machine pressure curve can be seen dropping into hold. Lynx™ Shielded Dual‑Relay Output Module OR2‑M | Product Manual RJG, Inc.
  • Page 21: Edart Version 10.Xx Software

    Make sure the process ends with little cushion, likely bottoming out shortly after transfer—this will prevent mold damage if the transfer does not work. Product Manual | Lynx™ Shielded Dual‑Relay Output Module OR2‑M RJG, Inc.
  • Page 22 In the event that the cavity pressure transfer measurement and select the correct units of control input is not detected by the machine measure. controller, the backup set points prevent damage to the tool. Lynx™ Shielded Dual‑Relay Output Module OR2‑M | Product Manual RJG, Inc.
  • Page 23: Fuse Replacement

    2. Remove four (4) M3 x 8 mm panel screws from the module’s right side panel; retain. 3. Remove the right side panel and EMI gasket from the module; retain. Product Manual | Lynx™ Shielded Dual‑Relay Output Module OR2‑M RJG, Inc.
  • Page 24 7. Locate spare fuse to be used; gently pull up to remove spare fuse. 8. Gently, but firmly, insert spare fuse into replaceable fuse location. Lynx™ Shielded Dual‑Relay Output Module OR2‑M | Product Manual RJG, Inc.
  • Page 25 (2) 4‑40 x 3/8” connector screws; secure the module’s left side connector with two (2) 4‑40 x 3/8” connector screws. Torque the connector screws to 35 in.‑oz. Product Manual | Lynx™ Shielded Dual‑Relay Output Module OR2‑M RJG, Inc.
  • Page 26: Warranty

    WARRANTY RJG, INC. STANDARD WARRANTY PRODUCT DISCLAIMER RJG, Inc. is confident in the quality and RJG, Inc. is not responsible for the improper robustness of the shielded dual‑output relay installation of this equipment, or any other modules, and so are offering a one‑year equipment RJG manufactures.
  • Page 27: Troubleshooting

    “suspect” if warnings are set more alarm band. Fewer and fewer parts will fall in closely. the “suspect” range without the risk of sending “bad” parts to the customer. Product Manual | Lynx™ Shielded Dual‑Relay Output Module OR2‑M RJG, Inc.
  • Page 28: Sorting Errors And Solutions

    Diverter Timing Controls function of the eDART software. For edge‑actuated sorting, check and fill the “Hold diverter position __ second(s) after the cycle ends” box in the eDART software. Lynx™ Shielded Dual‑Relay Output Module OR2‑M | Product Manual RJG, Inc.
  • Page 29: Pinched Or Stuck Parts

    “bad” or “reject”. Product Manual | Lynx™ Shielded Dual‑Relay Output Module OR2‑M RJG, Inc.
  • Page 30: Customer Support

    CUSTOMER SUPPORT Contact RJG’s Customer Support team by phone or email. RJG, Inc. Customer Support P: 800.472.0566 (Toll Free) P: +1.231.933.8170 www.rjginc.com/support Lynx™ Shielded Dual‑Relay Output Module OR2‑M | Product Manual RJG, Inc.
  • Page 31: Related Products

    RELATED PRODUCTS The shielded sequence module is compatible with other RJG, Inc. products for use with the eDART process control and monitoring system. COMPATIBLE PRODUCTS SHIELDED DUAL‑RELAY OUTPUT MODULE CABLE C‑OR2‑M‑3M The shielded dual‑relay output module cable C‑OR2‑M‑3M ( at right) cable features a metal sheathing and shielding suited for the heat and stress found in injection molding environments.
  • Page 32: Similar Products

    DIN/LX‑D The Lynx communications adapter DIN/LX‑D at right)is a shielded, DIN‑rail‑mounted module that interfaces other RJG, Inc. shielded machine interface modules with the eDART system when the ID7‑M‑SEQ is not used. This module is shielded to ensure high quality data...
  • Page 34 P +39 335 178 4035 P +01 231 947‑3111 sales@it.rjginc.com F +01 231 947‑6403 it.rjginc.com sales@rjginc.com www.rjginc.com MEXICO RJG MEXICO SINGAPORE RJG (S.E.A.) PTE LTD Chihuahua, Mexico Singapore, Republic of P +52 614 4242281 Singapore sales@es.rjginc.com P +65 6846 1518 es.rjginc.com sales@swg.rjginc.com en.rjginc.com...

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