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Table of Contents
Related Manuals for Festo ADVU Series
Summary of Contents for Festo ADVU Series
- Page 1 Compact cylinder ADVU / AEVU Repair instructions (en) 7ADVU / AEVUa_en...
- Page 2 Imprint Version: 7ADVU / AEVUa_en (06.2013) Copyright: ©Festo AG & Co. KG P.O. Box 73726 Esslingen Germany Editorial team: SC-S Tel.: +49 (0) 711 / 347-0 Fax: +49 (0) 711 / 347-2144 E-mail: service_international@festo.com Internet: http://www.festo.com Reproduction, distribution or sale of...
- Page 3 These repair instructions have been prepared with care. Festo AG & Co. KG does not, however, accept liability for any errors in these repair instructions or their consequences. Likewise no liability is accepted for direct or consequential damage resulting from improper use of the products.
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Page 4: Table Of Contents
Inserting the piston rod into the cylinder barrel 4.4.5 Repairing and attaching the bearing and end caps Cleaning and greasing Cleaning Greasing 5.2.1 Extremely thin grease film 5.2.2 Thin grease film 5.2.3 Grease reservoir Maintenance and care Tools Standard tools Special tools Liability 4 / 29 Festo 7ADVU / AEVUa_en... -
Page 5: Important Information
Can be found in the online spare The compact cylinders the compact cylinder: parts catalogue on the Festo ADVU… / AEVU…. are fully repairable website (spareparts.festo.com). in the event of damage due to normal • Operating instructions for the... -
Page 6: General Safety Instructions
Repairs must only be carried out in conjunction with these repair instructions and the device-specifi c operating instructions. Note Instead of carrying out the repair yourself, your local Festo sales offi ce offers the option of having the repair carried out by Festo. Environment Components and equipment replaced as part of a repair must be disposed of in accordance with the locally valid environmental protection regulations. -
Page 7: General Product Description
4 Bearing cap 5 Compression spring 6 Piston with magnet 7 Compressed air connection, rear cylinder chamber 8 End cap with S2 / S20 / S26 / S206: rear bearing cap 9 Cylinder barrel Festo 7ADVU / AEVUa_en 7 / 29... -
Page 8: Pulling" Functional Mode
4 Bearing cap 5 Piston with magnet 6 Compression spring 7 Compressed air outlet with filter nipple 8 End cap with S2 / S20 / S26 / S206: rear bearing cap 9 Cylinder barrel 8 / 29 Festo 7ADVU / AEVUa_en... -
Page 9: Type Codes (Ascertaining The Features Of A Cylinder)
The precise features of the current compact cylinder can be ascertained with the help of the rating plate on the cylinder. The type designation is located directly beneath the Festo logo and describes the cylinder's features separated by a hyphen (-). -
Page 10: Component Overview
ADVU-…-A-P-A-S20 / -S206, ADVULQ-…-A-P-A-S20 / -S206 This diagram is intended only to provide an overview of the individual components. To order spare and wearing parts, please use the online spare parts catalogue on the Festo website (spareparts.festo.com). 10 / 29... - Page 11 Piston rod with male thread Use screw locking agent (set of wearing parts) Piston rod with female thread Use screw locking agent (set of wearing parts) Hollow piston rod with male thread End cap Festo 7ADVU / AEVUa_en 11 / 29...
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Page 12: Aevu
AEVU-…-A-P-A-S20 / -S206, AEVULQ-…-A-P-A-S20 / -S206 This diagram is intended only to provide an overview of the individual components. To order spare and wearing parts, please use the online spare parts catalogue on the Festo website (spareparts.festo.com). 12 / 29... - Page 13 Use screw locking agent (set of wearing parts) Piston rod with female thread Use screw locking agent (set of wearing parts) Hollow piston rod with male thread Use screw locking agent (set of wearing parts) End cap Filter nipple Festo 7ADVU / AEVUa_en 13 / 29...
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Page 14: Advu-125
ADVU-125-…-P-A / -P-A-S2 / -A-P-A / -A-P-A-S2 This diagram is intended only to provide an overview of the individual components. To order spare and wearing parts, please use the online spare parts catalogue on the Festo website (spareparts.festo.com). Item Designation... -
Page 15: Repair Steps
Through piston rod, heat resistant up to 120°C Position sensing S206 Through, hollow piston rod, heat-resistant up to 120°C Increased corrosion protection 4.3.1 Structure of the bearing cap 1 Bearing cap 2 O-ring 3 Bearing 4 Wiper seal Festo 7ADVU / AEVUa_en 15 / 29... -
Page 16: Removing The Bearing And End Caps
Note Make a note of the position of the slot for the compression spring on the piston of compact cylinder AEVU… 16 / 29 Festo 7ADVU / AEVUa_en... - Page 17 (see table). Type Torque ADVU/AEVU-32 9.5 Nm ADVU/AEVU-40 9.5 Nm ADVU/AEVU-50 23 Nm ADVU/AEVU-63 23 Nm ADVU/AEVU-80 45 Nm ADVU/AEVU-100 82 Nm Festo 7ADVU / AEVUa_en 17 / 29...
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Page 18: Inserting The Piston Rod Into The Cylinder Barrel
Pull the piston rod back again until the piston is sitting fully in the cylinder barrel. Note This approach ensures that the lips of the two piston seals sit correctly in the cylinder barrel. 18 / 29 Festo 7ADVU / AEVUa_en... -
Page 19: Repairing The Bearing And End Caps Advu
• Grease the new O-rings from the set of wearing parts and insert them into the bearing and end caps (in both bearing caps on cylinders with through piston rod (S2 / S20/S26/S206)). Festo 7ADVU / AEVUa_en 19 / 29... -
Page 20: Attaching The Bearing And End Caps Advu
35 Nm ADVU-100 35 Nm • Perform a functional test as per the operating instructions (enclosed with the cylinder or can be called up on the Festo website (www.Festo.com)) and commission the repaired cylinder. 20 / 29 Festo 7ADVU / AEVUa_en... -
Page 21: Attaching The Bearing And End Caps Aevu
35 Nm AEVU-100 35 Nm • Perform a functional test as per the operating instructions (enclosed with the cylinder or can be called up on the Festo website (www.Festo.com)) and commission the repaired cylinder. Festo 7ADVU / AEVUa_en 21 / 29... - Page 22 35 Nm AEVU-100 35 Nm • Perform a functional test as per the operating instructions (enclosed with the cylinder or can be called up on the Festo website (www.Festo.com)) and commission the repaired cylinder. 22 / 29 Festo 7ADVU / AEVUa_en...
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Page 23: Repairing Compact Cylinder Advu-125
Pull the piston rod out of the cylinder barrel. • Check the cylinder barrel and piston rod for damage. The entire cylinder must be replaced if the cylinder barrel (particularly the bearing surface) is showing significant damage. Festo 7ADVU / AEVUa_en 23 / 29... -
Page 24: Inserting The Piston Rod Into The Cylinder Barrel
Pull the piston rod back again until the piston is sitting fully in the cylinder barrel. Note This approach ensures that the lips of the two piston seals sit correctly in the cylinder barrel. 24 / 29 Festo 7ADVU / AEVUa_en... -
Page 25: Repairing And Attaching The Bearing And End Caps
Insert the new O-rings and cushioning discs (only installed in series up to February 2011) from the set of wearing parts into the bearing and end caps (in both bearing caps on cylinders with through piston rod (S2)). Festo 7ADVU / AEVUa_en 25 / 29... - Page 26 Torque ADVU/AEVU-125 37.5 Nm • Perform a functional test as per the operating instructions (enclosed with the cylinder or can be called up on the Festo website (www.Festo.com)) and commission the repaired cylinder. 26 / 29 Festo 7ADVU / AEVUa_en...
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Page 27: Cleaning And Greasing
Festo recommends Loctite 7063 and Loctite 7070 for cleaning. When using other cleaning agents, make sure that they do not corrode the seals of the cylinder with piston rod. In case of doubt, check the resistance of the seals using the data on the Festo website (www.festo.com). Greasing The various components and seals of the compact cylinder require different levels of greasing depending on a number of factors. -
Page 28: Tools
(7Accessories_a_en). This can be found in the online spare parts catalogue on the Festo website (http://spareparts.festo.com/xdki/data/SPC/0/PDF_SAFE/Hilfsmittel.pdf Liability The General Terms and Conditions of Sale of Festo AG & Co. KG, which can be viewed on the Festo website (www.Festo.com), apply. 28 / 29 Festo 7ADVU / AEVUa_en... - Page 29 Festo or third parties have The latter applies particularly to extracts protection rights concerning this electronic of the documents for the user’s own Example: E 2003, Festo AG & Co. KG, documentation which Festo makes available documentation. The guarantee and liability D-73726 Esslingen...