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Related Manuals for Illinois Tool Works ITW Dynatec APEX SLOT DIE APPLICATOR
Summary of Contents for Illinois Tool Works ITW Dynatec APEX SLOT DIE APPLICATOR
- Page 1 Adhesive Application Solutions | ISO 9001 certified APEX SLOT DIE APPLICATOR Technical Documentation, No.40-47, Rev.10.16 ITW Dynatec An Illinois Tool Works Company www.itwdynatec.com...
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Page 2: Information About This Manual
ITW Dynatec Information about this manual Information about this manual Read all instructions before operating this equipment! It is the customer’s responsibility to have all operators and service personnel read and understand this information. Contact your ITW Dynatec customer service representative for additional copies. NOTICE: Please be sure to include the serial number of your application system each time you order replacement parts and/or supplies. -
Page 3: Table Of Contents
Index ITW Dynatec Index Information about this manual ..........2 Index ..................3 Chapter 1 Declaration of Incorporation / Conformity ... 7 Chapter 2 Safety Instructions ..........9 General Considerations ......................9 Warning Labels ......................... 9 Safety Symbols in this Manual ....................10 Safe Installation and Operation .................... - Page 4 ITW Dynatec Index Installation of Optional Wing Assemblies ................35 4.3 Quality of compressed Air ................36 4.4 Advices for the setting-up operation ............. 37 4.5 Setting-up operation, in general ..............38 4.5 Shut Down Procedure ................... 40 Chapter 5 Maintenance and Repair Notes ......41 5.1 Security advices for maintenance and repair ..........
- Page 5 Index ITW Dynatec APEX Slot Die Module, with MAC solenoid valve ..............82 APEX Slot Die Module, with MAC solenoid valve and air tubes ..........83 APEX Slot Die Module, (rectangle stand-off), with Festo solenoid valve ....... 84 APEX Slot Die Module, (square stand-off), with Festo solenoid valve ........84 Block-Off Module, square stand-off, PN 809956 ..............
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Page 7: Chapter 1 Declaration Of Incorporation / Conformity
Chapter 1 ITW Dynatec Declaration of Incorporation / Conformity Chapter 1 Declaration of Incorporation / Conformity Apex Slot Die Applicator, Manual #40-47, Rev. 10.16 Page 7... - Page 8 ITW Dynatec Chapter 1 Declaration of Incorporation / Conformity This page intentionally left blank. Page 8 Apex Slot Die Applicator, Manual #40-47, Rev. 10.16...
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Page 9: Chapter 2 Safety Instructions
Chapter 2 ITW Dynatec Safety Instructions Chapter 2 Safety Instructions General Considerations All operators and service personnel must read and understand this manual before operating or servicing equipment. All maintenance and service on this equipment must be performed by trained technicians. -
Page 10: Safety Symbols In This Manual
ITW Dynatec Chapter 2 Safety Instructions Safety Symbols in this Manual 1. WARNINGS and CAUTIONS are found throughout this manual. WARNINGS mean that failure to observe the specific instructions may cause injury to personnel. 2. CAUTIONS mean that failure to observe the specific instructions may damage the equipment. -
Page 11: Explosion/ Fire Hazard
Chapter 2 ITW Dynatec Safety Instructions Explosion/ Fire Hazard 1. Never operate this unit in an explosive environment. 2. Use cleaning compounds recommended by ITW Dynatec or your adhesive supplier only. 3. Flash points of cleaning compounds vary according to their composition, so consult with your supplier to determine the maximum heating temperatures and safety precautions. -
Page 12: Electrical
ITW Dynatec Chapter 2 Safety Instructions Electrical DANGER HIGH VOLTAGE 1. Dangerous voltages exist at several points in this equipment. To avoid personal injury, do not touch exposed connections and components while input power is on. 2. Disconnect, lockout and tag external electrical power before removing protective panels. -
Page 13: High Pressure
Chapter 2 ITW Dynatec Safety Instructions High Pressure WARNING HIGH PRESSURE PRESENT 1. To avoid personal injury, do not operate the equipment without all covers, panels and safety guards properly installed. 2. To prevent serious injury from molten adhesive under pressure when servicing the equipment, disengage the pumps and relieve the adhesive system's hydraulic pressure (i.e. -
Page 14: Servicing, Maintenance
ITW Dynatec Chapter 2 Safety Instructions Servicing, maintenance 1. Only trained and qualified personnel are to operate and service this equipment. 2. Before any service work disconnect the external power supply and the pressure air supply! 3. Never service or clean equipment while it is in motion. Shut off the equipment and lock out all input power at the source before attempting any maintenance. -
Page 15: Treatment For Burns From Hot Melt Adhesives
Chapter 2 ITW Dynatec Safety Instructions Treatment for Burns from Hot Melt Adhesives Measures after being burned: 1. Burns caused by hot melt adhesive must be treated at a burn center. Provide the burn center's staff a copy of the adhesive's M.S.D.S. to expedite treatment. 2. -
Page 16: Keep Attention To Environmental Protection Standards
ITW Dynatec Chapter 2 Safety Instructions Keep attention to environmental protection standards 1. When working on or with the unit, the legal obligations for waste avoidance and the duly recycling / disposals have to be fulfilled. 2. Keep attention, that during installations, repairs or maintenance matters hazardous to water, like adhesive / adhesive scrap, lubricating grease or oil, hydraulic oil, coolant and cleaner containing solvent not pollute the ground or get into the canalization! 3. -
Page 17: Chapter 3 Description And Technical Specs
Chapter 3 ITW Dynatec Description and Technical Specs Chapter 3 Description and Technical Specs 3.1 Applicable Safety Regulations Intended Use The APEX High-Speed Intermittent Slot Die Applicator may be used only to apply suitable materials, e.g. adhesives. When in doubt, seek permission from ITW Dynatec. If the Applicator is not used in accordance with this regulation, a safe operation cannot be guaranteed. -
Page 18: Technical Changes
ITW Dynatec Chapter 3 Description and Technical Specs Technical changes Any kind of technical changes having impact to the security or the operational liability of the system should only be done by written agreement of ITW Dynatec. Suchlike changes made without given a corresponding written agreement will lead to immediate exclusion of liability granted by ITW Dynatec for all direct and indirect subsequent damages. -
Page 19: Description Apex Slot Die Applicator
Chapter 3 ITW Dynatec Description and Technical Specs 3.2 Description APEX Slot Die Applicator Description ITW Dynatec’s APEX High Speed Intermittent Slot Die Applicator is an air-operated hot melt adhesive applicator assembly with an optional filter manifold. The applicator is used with intermittent pressure and constant pressure hot melt adhesive supply units (ASUs). -
Page 20: Specifications
ITW Dynatec Chapter 3 Description and Technical Specs Specifications Environmental: Storage/ shipping temperature ............. -40°C to 70°C (-40°F to 158°F) Ambient service temperature ............-7°C to 50°C (20°F to 122°F) Physical: Dimensions ..............see dimensional layouts on following page Weight .................... typical APEX 110: 3.2kg (7 lb.) typical APEX 190: 6.8kg (15 lb.) typical APEX 270: 9.8kg (21.5 lb.) Mounting .................... -
Page 21: Dimensions: Apex 50 Mm With Mac Valve
Chapter 3 ITW Dynatec Description and Technical Specs Dimensions: APEX 50 mm with MAC Valve Applicator shown is a 50 mm slot die with Mac valve, 40 mm pattern and optional filter manifold. Dimensions are expressed as “mm [inch]”. Apex Slot Die Applicator, Manual #40-47, Rev. 10.16 Page 21... -
Page 22: Dimensions: Apex 50 Mm With Festo Valve
ITW Dynatec Chapter 3 Description and Technical Specs Dimensions: APEX 50 mm with Festo Valve Applicator shown is a 50 mm slot die with Festo valve, 40 mm pattern and optional filter manifold. Dimensions are expressed as “mm [inch]”. Page 22 Apex Slot Die Applicator, Manual #40-47, Rev. -
Page 23: Dimensions: Apex 50 Mm With Mac Valve, Tube-Mount
Chapter 3 ITW Dynatec Description and Technical Specs Dimensions: APEX 50 mm with MAC Valve, tube-mount Applicator shown is a 50 mm slot die with MAC valve, tube-mount, 40 mm pattern and optional filter manifold. Dimensions are expressed as “mm [inch]”. Apex Slot Die Applicator, Manual #40-47, Rev. -
Page 24: Dimensions: Apex 76.2 Mm With Mac Valve
ITW Dynatec Chapter 3 Description and Technical Specs Dimensions: APEX 76.2 mm with MAC Valve Applicator shown is a 76.2 mm slot die with Mac valve, 50 mm pattern and optional filter manifold. Dimensions are expressed as “mm [inch]”. Page 24 Apex Slot Die Applicator, Manual #40-47, Rev. -
Page 25: Dimensions: Apex 110 Mm With Mac Valve
Chapter 3 ITW Dynatec Description and Technical Specs Dimensions: APEX 110 mm with MAC Valve Applicator shown is a 110 mm slot die with Mac valve, 40 mm pattern and optional filter manifold. Dimensions are expressed as “mm [inch]”. Apex Slot Die Applicator, Manual #40-47, Rev. 10.16 Page 25... -
Page 26: Dimensions: Apex 150 Mm With Mac Valves
ITW Dynatec Chapter 3 Description and Technical Specs Dimensions: APEX 150 mm with MAC Valves Applicator shown is a 150 mm slot die with Mac valves, 80 mm pattern and optional filter manifold. Dimensions are expressed as “mm [inch]”. Page 26 Apex Slot Die Applicator, Manual #40-47, Rev. -
Page 27: Dimensions: Apex 190 Mm With Mac Valves
Chapter 3 ITW Dynatec Description and Technical Specs Dimensions: APEX 190 mm with MAC Valves Applicator shown is a 190 mm slot die with Mac valves, 120 mm pattern and optional filter manifold. Dimensions are expressed as “mm [inch]”. Apex Slot Die Applicator, Manual #40-47, Rev. 10.16 Page 27... -
Page 28: Dimensions: Apex 270 Mm With Mac Valves
ITW Dynatec Chapter 3 Description and Technical Specs Dimensions: APEX 270 mm with MAC Valves Applicator shown is a 270 mm slot die with Mac valves, 200 mm pattern and optional filter manifold. Dimensions are expressed as “mm [inch]”. Page 28 Apex Slot Die Applicator, Manual #40-47, Rev. -
Page 29: Dimensions: Apex 390 Mm With Mac Valves
Chapter 3 ITW Dynatec Description and Technical Specs Dimensions: APEX 390 mm with MAC Valves Applicator shown is a 390 mm slot die with Mac valves, 320 mm pattern and optional filter manifold. Dimensions are expressed as “mm [inch]”. Apex Slot Die Applicator, Manual #40-47, Rev. 10.16 Page 29... -
Page 30: Dimensions: Apex 470 Mm With Mac Valves
ITW Dynatec Chapter 3 Description and Technical Specs Dimensions: APEX 470 mm with MAC Valves Applicator shown is a 470 mm slot die with Mac valves, 420 mm pattern and optional filter manifold. Dimensions are expressed as “mm [inch]”. Page 30 Apex Slot Die Applicator, Manual #40-47, Rev. -
Page 31: Chapter 4 Installation & Setting-Up Operation
Chapter 4 ITW Dynatec Installation & Setting-up Operation Chapter 4 Installation & Setting-up Operation CAUTION • Before setting up, please read this documentation carefully. • Pay attention to all the installation and connecting advices. • Heed all safety instructions mentioned in chapter 2. 4.1 Conditions for set-up and mounting Place requirement Install the APEX Applicator in the machine so that the operator is able to work on it from... -
Page 32: Installation
ITW Dynatec Chapter 4 Installation & Setting-up Operation 4.2 Installation Typical Installation CAUTION • All work on or with this unit is only permitted for skilled personnel! • Pay attention to the electrical schematics! • Clean and dry air to the applicator solenoids is required. •... - Page 33 Chapter 4 ITW Dynatec Installation & Setting-up Operation Three Hose Inlets on Service Block Four Hose Inlets on Service Block Inlet Top Inlet Inlet Side Side Inlet Inlet Bottom Inlet Service Block Inlet Filter Block 3. Make the electrical connection as follows: Make the connection from the hose to the applicator by connecting the female connector of the hose to the male connector of the applicator.
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Page 34: Off-Roll Installation
ITW Dynatec Chapter 4 Installation & Setting-up Operation Off-roll Installation Notes on Proper Off-roll Installation: • Support the web (as the two rollers are supporting it in the illustration below) within a few inches of each side of the slot nozzle. •... -
Page 35: Installation Of Optional Wing Assemblies
Chapter 4 ITW Dynatec Installation & Setting-up Operation Installation of Optional Wing Assemblies Wing assemblies are attached to either side of an Apex applicator in order to give additional stability to a moving substrate. Two wing assemblies are required per application, either a right and left pair, or two universal wing assemblies. -
Page 36: Quality Of Compressed Air
ITW Dynatec Chapter 4 Installation & Setting-up Operation 4.3 Quality of compressed Air Compressed air quality class according to ISO 8573-1 • We recommend to use a maintenance-unit for compressed-air conditioning with a filter 40µm. • Keep the quality class 5.4.2 according to ISO 8573-1. Classification of Quality Classes According to ISO 8573-1: Class 1. -
Page 37: Advices For The Setting-Up Operation
Chapter 4 ITW Dynatec Installation & Setting-up Operation 4.4 Advices for the setting-up operation WARNING Start with set-up operation not until • the functioning of the unit is known, and • the unit installation for setting-up operation has been done according to the details given in the previous chapter. -
Page 38: Setting-Up Operation, In General
ITW Dynatec Chapter 4 Installation & Setting-up Operation Risk of stumbling on cables and heated hoses! Keep your hands away from running parts of the unit (pumps, motors, rolls or others). 4.5 Setting-up operation, in general This is a generic start-up and purging process: 1. - Page 39 Chapter 4 ITW Dynatec Installation & Setting-up Operation 6. Adjust the adhesive pressure by the pressure regulator. 7. Place a heat resistant container under the applicator to collect the material that drains from it. WARNING HIGH PRESSURE RISK OF BURNS AND INJURY! •...
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Page 40: Shut Down Procedure
ITW Dynatec Chapter 4 Installation & Setting-up Operation 16. Start the unit (web material). Make sure that the material web runs even. 17. Activate the module solenoids for the adhesive application. Adhesive will be applied; the adhesive film will be formed! 18. -
Page 41: Chapter 5 Maintenance And Repair Notes
Chapter 5 ITW Dynatec Maintenance and Repair Notes Chapter 5 Maintenance and Repair Notes 5.1 Security advices for maintenance and repair Heed all security advices given in chapter 2. Use only original parts from ITW Dynatec, otherwise ITW Dynatec’s warranty is void! Maintenance and repair work is only permitted for skilled personnel! Always wear safety shoes, heat-resistant protective gloves, safety goggles and protective clothing that cover all vulnerable parts of the body while... -
Page 42: Equipment Preparation For Maintenance & Repair
ITW Dynatec Chapter 5 Maintenance and Repair Notes Equipment Preparation for Maintenance & Repair • Adhesive processing equipment must be worked on while hot enough to soften any material residue within the assembly. This depends on the type of adhesive used with the equipment. -
Page 43: Maintenance Plan
Chapter 5 ITW Dynatec Maintenance and Repair Notes 5.2 Maintenance plan CAUTION Heed all security advices given in chapter 5.1. Use only original parts from ITW Dynatec, otherwise ITW Dynatec’s warranty is void! Please use only the indicated lubricants and keep the prescribed maintenance intervals. Consider in addition the enclosed regulations of manufactures. -
Page 44: Replacement Of Module
ITW Dynatec Chapter 5 Maintenance and Repair Notes 5.3 Replacement of Module WARNING Heed all security advices given in chapter 5.1. Maintenance and repair work is only permitted for skilled personnel! Always wear safety shoes, heat-resistant protective gloves, safety goggles and protective clothing that cover all vulnerable parts of the body while working on the heated unit! Risk of injury or severe burns! During this procedure, hot adhesive can come out of the Applicator... -
Page 45: Replacement Of The Filter In Optional Filter Block
Chapter 5 ITW Dynatec Maintenance and Repair Notes 5.4 Replacement of the Filter in Optional Filter Block WARNING Heed all security advices given in chapter 5.1. Maintenance and repair work is only permitted for skilled personnel! Always wear safety shoes, heat-resistant protective gloves, safety goggles and protective clothing that cover all vulnerable parts of the body while working on the heated unit! Risk of injury or severe burns! During this procedure, hot adhesive can come out of the Applicator... - Page 46 ITW Dynatec Chapter 5 Maintenance and Repair Notes 21. Re-install a new filter basket and the filter nut. Tighten the filter nut until it is seated firmly, taking care not to cut the O-ring. After finishing the maintenance or repair works: ...
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Page 47: Shim Replacement
Chapter 5 ITW Dynatec Maintenance and Repair Notes 5.5 Shim Replacement All slot die heads are equipped with shims, located between the die plate and the die adapter of the extruder. A standard (0.005”) shim is factory-installed on your extruder. Two additional cut shims are included, along with three blank shims. - Page 48 ITW Dynatec Chapter 5 Maintenance and Repair Notes 9. Inspect the new shim for any burrs or rough edges. Using 400 grit paper on a flat surface, sand as required to insure flatness. 10. Re-attach shim and die plate to the body, keeping the screws loose. 11.
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Page 49: Replacement Of Heater Cartridge Or Sensor
Chapter 5 ITW Dynatec Maintenance and Repair Notes 5.6 Replacement of Heater Cartridge or Sensor Terminal Block Heater Cartridge (in a Service Block port) Ground Wire RTD Sensor (located in the cable assembly) ITW Dynatec has a High Temp Heater Splice Kit available (PN 102645). Each kit contains sufficient connectors and shrink tube to replace a heater cartridge (the heater is ordered separately). - Page 50 ITW Dynatec Chapter 5 Maintenance and Repair Notes This page intentionally left blank. Page 50 Apex Slot Die Applicator, Manual #40-47, Rev. 10.16...
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Page 51: Chapter 6 Troubleshooting
Chapter 6 ITW Dynatec Troubleshooting Chapter 6 Troubleshooting 6.1 Troubleshooting In General NOTE: Please re-read all security advices given in chapter 2 before performing any troubleshooting or repair procedures. All troubleshooting or repair procedures must be performed by qualified, trained technicians. -
Page 52: Troubleshooting Guide
ITW Dynatec Chapter 6 Troubleshooting 6.2 Troubleshooting Guide NOTE: The temperatures measured on the outer surface may deviate significantly from the temperatures set and displayed. This can lead to a false conclusion (e.g. defective heating). Such a difference is normal and depends also largely on the materials used. Preliminary Checks: Verify the following before proceeding: •... - Page 53 Chapter 6 ITW Dynatec Troubleshooting Problem Possible Cause Solution Applicator is too hot. 1. Applicator temperature 1. Change setpoint, see ASU setpoint is too high. manual. 2. Inoperative temperature 2. Check/ replace sensor. sensor. Air escapes from module. 1. Inoperative piston O-ring. 1.
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Page 54: Testing Of Heater Cartridge Or Temperature Sensor
ITW Dynatec Chapter 6 Troubleshooting 6.3 Testing of Heater Cartridge or Temperature Sensor 1. Turn the ASU OFF and make sure all adhesive air pressure and the pump are turned OFF. 2. Unplug the electrical cable from the adhesive supply hose to expose the pins in the cable. -
Page 55: Testing Resistance Of The Rtd Temperature Sensor
Chapter 6 ITW Dynatec Troubleshooting Testing Resistance of the RTD Temperature Sensor a. The resistance value (Ohms) of your temperature sensor depends on the temperature of the sensor at the time it is being tested. Resistance/ Voltage Tables for RTD Temperature Sensor: TC Voltage –... - Page 56 ITW Dynatec Chapter 6 Troubleshooting This page intentionally left blank. Page 56 Apex Slot Die Applicator, Manual #40-47, Rev. 10.16...
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Page 57: Chapter 7 Available Options & Accessories
Chapter 7 ITW Dynatec Available Options & Accessories Chapter 7 Available Options & Accessories Heater Cartridges Head Length/ Heater PN/ Qty. Heaters # of Modules Watts 50 mm/ 1 803960/ 200W 76.2 mm/ 1 803960/ 200W 110 mm/ 1 803960/ 200W 150 mm/ 2 803960/ 200W 190 mm/ 3... -
Page 58: Filters
ITW Dynatec Chapter 7 Available Options & Accessories Filters Part Number Description 101247 Filter basket, 100 mesh (standard) 106273 Filter basket, 150 mesh (option) 109482 Filter basket, 200 mesh (option) 116245 Filter, spin-on, 150 mesh (option) Cable Assemblies Part Number Control Scheme Voltage 103467... -
Page 59: Chapter 8 Component Illustrations And Bill Of Materials
Chapter 8 ITW Dynatec Component Illustrations and Bill of Materials Chapter 8 Component Illustrations and Bill of Materials WARNING All parts must be periodically inspected and replaced if worn or broken. Failure to do this can affect equipment’s operation and can result in personal injury. This chapter contains the component illustrations (exploded-view drawings) for each assembly. -
Page 60: Typical Apex 50Mm Service Block Assembly Pn 813187
ITW Dynatec Chapter 8 Component Illustrations and Bill of Materials Typical APEX 50mm Service Block Assembly PN 813187 Item No. Part Number Description Quantity 813157 Mounting 104661 Screw M6x12mm 813184 Service Block 50mm 103470 Screw M3x5mm 803960 Heater 10x40mm, 240V, 200W N07354 Screw M4x10mm 813185... -
Page 61: Typical Apex 50Mm Extruder Assembly, Pn 814408
Chapter 8 ITW Dynatec Component Illustrations and Bill of Materials Typical APEX 50mm Extruder Assembly, PN 814408 Item No. Part Number Description Quantity 813188 Die Adapter 50mm 813341 Blank shim 50mm 814407 Die plate 50mm 808171 Dowel pin 4x20mm N00178 O-ring -011, 70 Duro Viton 109745 Screw M4x20mm... -
Page 62: Typical Apex 76.2Mm Service Block Assembly, Pn 812327
ITW Dynatec Chapter 8 Component Illustrations and Bill of Materials Typical APEX 76.2mm Service Block Assembly, PN 812327 Item No. Part Number Description Quantity 103347 Plate 811170 Screw M3x4mm 101625 Fitting plug 1/4BSPP 001U002 Lube DOW Corning 112 (not shown) A/R* 812325 Service block 76.2mm... -
Page 63: Typical Apex 76.2Mm Extruder Assembly, Pn 812333
Chapter 8 ITW Dynatec Component Illustrations and Bill of Materials Typical APEX 76.2mm Extruder Assembly, PN 812333 Item No. Part Number Description Quantity See order Extruder assembly 76.2mm 812327 Service block 76.2mm 101247 Filter basket 100 mesh 103467 Cable assembly, BF 240V, DCL, 9.0 812324 Dimensional drawing 110mm APEX 811937... -
Page 64: Typical Apex 110Mm Service Block Assembly, Pn 111092
ITW Dynatec Chapter 8 Component Illustrations and Bill of Materials Typical APEX 110mm Service Block Assembly, PN 111092 Item No. Part Number Description Quantity 103347 Heater and Sensor Plate Module Assembly (Interchangeable, shown for 110427 reference only) 1 101625 Fitting, Plug, 1/4 BSPP, Soc, Stl 101624 Fitting, Straight, 6 JIC x 1/4 BSPP 110960... - Page 65 Chapter 8 ITW Dynatec Component Illustrations and Bill of Materials Illustration: Typical APEX 100mm Service Block Assembly, PN 111092 Apex Slot Die Applicator, Manual #40-47, Rev. 10.16 Page 65...
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Page 66: Typical Apex 110Mm Extruder Assembly Pn 111095
ITW Dynatec Chapter 8 Component Illustrations and Bill of Materials Typical APEX 110mm Extruder Assembly PN 111095 Item No. Part Number Description Quantity 110964 Die, Adapter, 110, APEX 111093 Pattern Shim, 110, APEX, 040 111094 Die Plate, 100, APEX, 040 808171 Dowel Pin, 4 x 20mm N00178... -
Page 67: Typical Apex 150Mm Service Block Assembly, Pn 111082
Chapter 8 ITW Dynatec Component Illustrations and Bill of Materials Typical APEX 150mm Service Block Assembly, PN 111082 Item No. Part Number Description Quantity 107324 Anti-Seize Lube (not Shown) A/R* Module Assembly (Interchangeable, shown for 110427 reference only) 101625 Fitting, Plug, 1/4 BSPP, Soc, Stl 101624 Fitting, Straight, 6 JIC x 1/4 BSPP 110436... - Page 68 ITW Dynatec Chapter 8 Component Illustrations and Bill of Materials Illustration: Typical APEX 150mm Service Block Assembly, PN 111082 Page 68 Apex Slot Die Applicator, Manual #40-47, Rev. 10.16...
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Page 69: Typical Apex 150Mm Extruder Assembly Pn 111085
Chapter 8 ITW Dynatec Component Illustrations and Bill of Materials Typical APEX 150mm Extruder Assembly PN 111085 Item No. Part Number Description Quantity 110440 Die Adapter,150mm 111083 Pattern Shim, 150mm, 80mm pattern 111084 Die Plate, 150mm 808171 Dowel Pin, 4 x 20mm N00178 O- ring, -011 107531... -
Page 70: Typical Apex 190Mm Service Block Assembly, Pn 111289
ITW Dynatec Chapter 8 Component Illustrations and Bill of Materials Typical APEX 190mm Service Block Assembly, PN 111289 Item No. Part Number Description Quantity N07354 Screw M4x10mm N04302 Washer, Lock, Ext T #10 N04268 Terminal Ring, 22-16, #10 N03812 O-ring, -125 N00183 O-ring, -016 001U002... - Page 71 Chapter 8 ITW Dynatec Component Illustrations and Bill of Materials Illustration: Typical APEX 190mm Service Block Assembly, PN 111289 Apex Slot Die Applicator, Manual #40-47, Rev. 10.16 Page 71...
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Page 72: Typical Apex 190Mm Extruder Assembly Pn 810007
ITW Dynatec Chapter 8 Component Illustrations and Bill of Materials Typical APEX 190mm Extruder Assembly PN 810007 Item No. Part Number Description Quantity 110988 Die Adapter, 190mm 810006 Pattern Shim, 190mm, 120mm pattern 810005 Die Plate, 190mm 808171 Dowel Pin, 4 x 20mm N00178 O- ring, -011 107531... -
Page 73: Typical Apex 270Mm Service Block Assembly, Pn 111087
Chapter 8 ITW Dynatec Component Illustrations and Bill of Materials Typical APEX 270mm Service Block Assembly, PN 111087 Item No. Part Number Description Quantity 103347 Heater and Sensor Plate Module Assembly (Interchangeable, shown for 110427 reference only) 101625 Fitting, Plug, 1/4 BSPP, Soc, Stl 101624 Fitting, Straight, 6 JIC x 1/4 BSPP 110967... - Page 74 ITW Dynatec Chapter 8 Component Illustrations and Bill of Materials Note: Items #3 and #4 are interchangeable depending on how many inlets are required to be opened or closed. Illustration: Typical APEX 270mm Service Block Assembly, PN 111087 Page 74 Apex Slot Die Applicator, Manual #40-47, Rev.
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Page 75: Typical Apex 270Mm Extruder Assembly Pn 111090
Chapter 8 ITW Dynatec Component Illustrations and Bill of Materials Typical APEX 270mm Extruder Assembly PN 111090 Item No. Part Number Description Quantity 110971 Die Adapter, 270mm 111088 Pattern Shim, 270mm, 200mm pattern 111089 Die Plate, 270mm 808171 Dowel Pin, 4 x 20mm N00178 O- ring, -011 107531... -
Page 76: Typical Apex 390Mm Service Block Assembly, Pn 111318
ITW Dynatec Chapter 8 Component Illustrations and Bill of Materials Typical APEX 390mm Service Block Assembly, PN 111318 Item No. Part Number Description Quantity N07354 Screw M4x10mm N04302 Washer, Lock, Ext T #10 N04268 Terminal Ring, 22-16, #10 N03812 O-ring, -125 N00183 O-ring. - Page 77 Chapter 8 ITW Dynatec Component Illustrations and Bill of Materials Illustration: Typical APEX 390mm Service Block Assembly, PN 111318 Apex Slot Die Applicator, Manual #40-47, Rev. 10.16 Page 77...
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Page 78: Typical Apex 390Mm Extruder Assembly Pn 111324
ITW Dynatec Chapter 8 Component Illustrations and Bill of Materials Typical APEX 390mm Extruder Assembly PN 111324 Item No. Part Number Description Quantity N00178 O-ring, -011 001U002 Lube, Dow Corning 112 (not shown) A/R* 808172 Dowel Pin, 5 x 20mm 808171 Dowel Pin, 4 x 20mm 107531... -
Page 79: Typical Apex 470Mm Service Block Assembly, Pn 810489
Chapter 8 ITW Dynatec Component Illustrations and Bill of Materials Typical APEX 470mm Service Block Assembly, PN 810489 Item No. Part Number Description Quantity N07354 Screw M4x10mm N04302 Washer, Lock, Ext T #10 N04268 Terminal Ring, 22-16, #10 N03812 O-ring, -125 N00183 O-ring. - Page 80 ITW Dynatec Chapter 8 Component Illustrations and Bill of Materials Illustration: Typical APEX 470mm Service Block Assembly, PN 810489 Page 80 Apex Slot Die Applicator, Manual #40-47, Rev. 10.16...
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Page 81: Typical Apex 470Mm Extruder Assembly Pn 810496
Chapter 8 ITW Dynatec Component Illustrations and Bill of Materials Typical APEX 470mm Extruder Assembly PN 810496 Item No. Part Number Description Quantity N00178 O-ring, -011 001U002 Lube, Dow Corning 112 (not shown) A/R* 808172 Dowel Pin, 5 x 20mm 808171 Dowel Pin, 4 x 20mm 107531... -
Page 82: Apex Slot Die Module, With Mac Solenoid Valve
ITW Dynatec Chapter 8 Component Illustrations and Bill of Materials APEX Slot Die Module, with MAC solenoid valve Item Part Number Description APEX Slot Die Module, Stem stroke 0.3 mm, 110427 with MAC Solenoid valve 24V 9.3W (PN 810028) APEX Slot Die Module, High-Flow, Stem stroke 0.6 mm, 814049 with MAC Solenoid valve 24V 9.3W (PN 810028) Fitting 1/8 UNI Straight Male (PN 072X529) -
Page 83: Apex Slot Die Module, With Mac Solenoid Valve And Air Tubes
Chapter 8 ITW Dynatec Component Illustrations and Bill of Materials APEX Slot Die Module, with MAC solenoid valve and air tubes Item Part Number Description APEX Slot Die Module, Stem stroke 0.3 mm, 819214 with 400 series MAC Solenoid valve 24V, 4,24,1/4,JB (PN 108968) APEX Slot Die Module, Stem stroke 0.3 mm, 810821 with MAC Solenoid valve 24VDC, 4,02,1/8,HIR (PN 100054) -
Page 84: Apex Slot Die Module, (Rectangle Stand-Off), With Festo Solenoid Valve
ITW Dynatec Chapter 8 Component Illustrations and Bill of Materials APEX Slot Die Module, (rectangle stand-off), with Festo solenoid valve Item Part Number Description APEX Slot Die Module, Stem stroke 0.3 mm, with 24 VDC Festo high-speed solenoid valve, 6mm tube fitting, 820802 (PN 115055) APEX Slot Die Module, Stem stroke 0.3 mm,... -
Page 85: Block-Off Module, Square Stand-Off, Pn 809956
Chapter 8 ITW Dynatec Component Illustrations and Bill of Materials Block-Off Module, square stand-off, PN 809956 Item No. Part Number Description Quantity 808269 O-ring 14x2mm 808268 O-ring 16x2mm 809955 Module plug 102446 Screw M4x10mm Illustration: Block-Off Module, square base, PN 809956 Block-Off Module, rectangle stand-off, spacing 25mm, PN 823360 Item No. -
Page 86: Typical, Optional Apex Wing Assemblies
ITW Dynatec Chapter 8 Component Illustrations and Bill of Materials Typical, Optional APEX Wing Assemblies Item No. Part Number Description Quantity 812386 Wing Assy. 25mm Left Hand 812374* Wing Assy. 25mm Right Hand 810550 Wing Assy., 50mm Universal 812108 Wing Assy., 55mm Universal An assembly consists of: 107531 Screw M4x20mm... -
Page 87: Specific Apex Extruder
Chapter 8 ITW Dynatec Component Illustrations and Bill of Materials 8.1 Specific APEX Extruder Apex Slot Die Applicator, Manual #40-47, Rev. 10.16 Page 87... - Page 88 ITW Dynatec Chapter 8 Component Illustrations and Bill of Materials Page 88 Apex Slot Die Applicator, Manual #40-47, Rev. 10.16...
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Page 89: Chapter 9 Schematics
Chapter 9 ITW Dynatec Schematics Chapter 9 Schematics Pin Connectors & Electrical Schematics Note: Pin connectors are viewed from the exposed end. Pins not shown on schematics are not used. DynaControl/Dynamini or PLC (Platinum RTD) Control Scheme, PN 103117 Microprocessor Temperature Control (MCV) or CompuVision Control Scheme, PN 045X144 Apex Slot Die Applicator, Manual #40-47, Rev. -
Page 90: Upgrade (Nickel Rtd) Control Scheme Pn 104551
ITW Dynatec Chapter 9 Schematics Upgrade (Nickel RTD) Control Scheme PN 104551 NOTE: Pin out numbers are not labeled on the upgrade connector. Upgrade (J-type Thermocouple) Control Scheme Upgrade (Platinum RTD) Control Scheme Page 90 Apex Slot Die Applicator, Manual #40-47, Rev. 10.16... -
Page 91: Chapter 10 Appendix
Chapter 10 ITW Dynatec Appendix Chapter 10 Appendix Solenoid Valve Configurations, Schematics & Setup This Appendix covers the pneumatic setup of the solenoid valves used to actuate the adhesive modules. A coalescing filter/ regulator kit (PN 100055) is available to provide regulated, oil-free air to the solenoid valves. -
Page 92: Section 1, 24 Vdc Mac Solenoid Valve, 4,02,1/8,Hir, Pn 100054
ITW Dynatec Chapter 10 Appendix Section 1, 24 VDC MAC Solenoid valve, 4,02,1/8,HIR, PN 100054 Description Direct acting poppet valve, 4-way, 1/8 NPT ports, with non-locking recessed manual operator. Connections Inlet Exhaust Open side of module Close side of module Typical Setup Apply full air pressure (80-90 psi) to IN port of solenoid valve. -
Page 93: Section 2, 24 V Mac Solenoid Valve 9.3W, Pn 810028
Chapter 10 ITW Dynatec Appendix Section 2, 24 V MAC Solenoid valve 9.3W, PN 810028 Description Direct acting poppet valve, 4-way, surface mount, with non-locking recessed manual operator. Connections Within valve. Typical Setup Apply full air pressure (80-90 psi) to IN port of solenoid valve. Use air control kit PN 100055, configured as shown below. -
Page 94: Section 3, 24 Vdc Festo High-Speed Solenoid Valve, Pn 115055 & 115056
ITW Dynatec Chapter 10 Appendix Section 3, 24 VDC Festo high-speed solenoid valve, PN 115055 & 115056 Description Direct-acting spool valve, 4-way, 24 VDC operation with M7 ports. Solenoid valve is configured to connect directly to the module. It is not setup for use as an in-line solenoid. Connections Port 1 Inlet... -
Page 95: Section 4, Air Control Kit Pn 100055, Component Illustration
Chapter 10 ITW Dynatec Appendix Section 4, Air Control Kit PN 100055, Component Illustration Item No. Part Number Description Quantity N06438 Nylon Tubing, .250 Dia. 10’ N00318 Cable Tie, .09 x 3.62 Lg 100380 Filter Assembly Solenoid Valve Assembly N04264 Cable Tie Anchor N06504 Push-in Union Tee Fitting... -
Page 96: Section 4, Air Control Kit Pn 100380, Component Illustration
ITW Dynatec Chapter 10 Appendix Section 4, Air Control Kit PN 100380, Component Illustration Item No. Part Number Description Quantity N02774 Filter/ Regulator 1/4 NPT 100081 Filter coalescing 1/4 NPT 072X228 Fitting pipe nipple 1/4 NPT Plug flush 1/8 NPT Pressure gauge Mounting nut Mounting bracket... - Page 97 Chapter 10 ITW Dynatec Appendix This page intentionally left blank. Apex Slot Die Applicator, Manual #40-47, Rev. 10.16 Page 97...
- Page 98 ITW Dynatec Chapter 10 Appendix ITW Dynatec Service Parts and Technical Service: AMERICAS EUROPE, MIDDLE ASIA PACIFIC EAST & AFRICA ITW Dynatec ITW Dynatec ITW Dynatec ITW Dynatec 31 Volunteer Drive Industriestrasse 28 Unit2, B1 Building Tsukimura Building 5th Floor Hendersonville, TN 37075 40822 Mettmann No.9 Weixin Road...
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